Xerox VersaLink B600/B610/B605/B615 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox VersaLink B600/B610/B605/B615;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox copier.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox VersaLink B600/B610/B605/B615 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Service Safety Summary
Symbols Used on the Product
Voltage Measurement and Specifications
Health and Safety Incident Reporting
Regulatory Specifications
Translation of Warnings
Technical Support Information

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
IQ1 Image Quality Entry
IQ2 Light or Undertoned Print
IQ3 Blank Print RAP
IQ4 Smeared/Unfused Image
IQ5 Random Spots
IQ6 Bead Carry-Out
IQ7 Cross Process Banding
IQ8 In-Process Lines Streaks
IQ9 Cyclic Dot/ Line
IQ10 Vertical Deletions
IQ11 Horizontal Banding
IQ12 Banding (Blurred in horizontal direction)
IQ13 Diagonal Banding
IQ14 Uneven Density
IQ15 Residual Image (Ghosting)
IQ16 High Background on Prints
IQ17 Jagged/ Blurry Text and Image
IQ18 Wrinkled or Creased
IQ19 Leading Edge Paper Damage
IQ20 Incorrect Image Position or Margins
IQ21 Images are Skewed
IQ22 Registration is out of Alignment
IQ23 Skew Check
IQ24 Registration Check

4. REPAIRS – ADJUSTMENTS
REP 1 UI Console Assembly
REP 1.1 UI Console Assembly (Control Panel) (MFP)
REP 1.2 UI Inner Cover (MFP)
REP 1.3 UI Frame Cover (MFP)
REP 1.4 UI Harness
REP 1.5 UI Access Door (MFP)
REP 1.6 UI Console Assembly (SFP)
REP 1.7 UI Inner Cover (SFP)
REP 1.8 UI Harness (SFP)
REP 1.9 UI Access Door (SFP)
REP 2 LPH
REP 2.1 LPH Mono Head Assembly
REP 2.2 LPH MONO Guide
REP 2.3 Right LPH Holder
REP 2.4 Toner Guide
REP 2.5 LPH MONO FFC Guide
REP 3 Drive
REP 3.1 Main Drive Assembly
REP 3.2 MSI Drive assembly
REP 4 NOHAD
REP 4.1 Main Fan
REP 4.2 Sub Fan
REP 4.3 Foot and Foot Assembly Kit
5 REP Dispenser
REP 5.1 Dispenser/Environmental-MV Drive Assemblies
REP 5.2 Toner CRUM Connector Assembly
REP 5.3 Dispenser/Environmental Motor Assembly
REP 6 Transfer
REP 6.1 Humidity and Temperature Sensor
REP 7 Fuser
REP 7.1 Fusing Assembly
REP 7.2 Nip Retract Shaft Assembly
REP 8 Xerographics
REP 8.1 CRU Xerographic Developer Assembly
REP 9 Tray
REP 9.1 IOT 550 Feed Tray Assembly
REP 9.2 CST Separator Holder Assembly
REP 9.3 Tray Dust Cover
REP 10 Optional 550-Sheet Feeder
REP 10.1 550 Option Feeder Separation
REP 10.2 550 Optional Feeder Foot
REP 10.3 Option Feeder Size Switch Assembly
REP 10.4 LED harness Assembly Kit
REP 10.6 Feed Roller Assembly Kit (Optional Feeder)
REP 10.7 No Paper Actuator (Optional Feeder)
REP 10.8 550 Option Cassette Assembly
REP 10.9 Cassette Separator Holder Assembly (Option Feeder)
REP 10.10 Tray Dust Cover
REP 10.11 Cassette Separator Roll Kit
REP11 High Capacity Feeder (HCF)
REP 11.1 Right Side Cover
REP 11.2 Left Front Corner, Shade Tray LED and PWB LED Cover
REP 11.3 Left Side Cover
REP 11.4 Rear Cover
REP 11.5 Feeder Assembly
REP 11.6 harness Assembly LED
REP 11.7 Optional Paper Feeder (OPF) PWB
REP 11.8 Main Motor Assembly
REP 11.9 Main Motor Assembly P1
REP 11.10 Rear Interlock Switch
REP 11.11 Feed and Separator Rollers
REP 13 Bypass (MSI) Tray
REP 13.1 Bypass Tray Frame Assembly
REP 13.2 Bypass Tray Feed Roller
REP 13.3 Bypass Tray No Paper Sensor
REP 13.4 Bypass Tray Turn around 1 Roller Assembly Kit
REP 13.5 Bypass Tray Turn Around 2 Roller Assembly Kit
REP 13.6 Main Bypass Tray (MSI) Assembly
REP 13.7 Bypass Tray Separator Holder Assembly
REP 13.8 Bypass Cover Assembly
REP 14 Duplex
REP 14.1 Duplex Relay Cover
REP 15 Registration
REP 15.1 Option Registration Chute
REP 15.2 Duplex Registration Roller Assembly Kit
REP 15.3 Registration Chute Feeder Assembly
REP 15.4 No Paper Actuator (Registration)
REP 15.5 Registration Actuator
REP 15.6 Registration Sensor
REP 15.7 Feed Roll Assembly
REP 17 Exit
REP 17.1 Exit Chute Assembly
REP 17.2 Main Exit Drive Assembly (High Model)
REP 17.3 Full Stack Sensor (High Model)
REP 17.4 Full Stack Actuator
REP 18 Electrical
REP 18.1 MCU PWB
REP 18.2 ESS MCU FCC
REP 18.3 ESS PWB
REP 18.4 FAX PWB
REP 18.5 ICCR USB Harness Assembly
REP 18.6 Front USB Harness Assembly
REP 18.7 LVPS PWB
REP 18.8 HVPS PWB
REP 18.9 HVPS Toner Cover
REP 18.10 Second Bias Transfer Roll Housing Kit
REP 18.11 AC Fusing Harness
REP 18.12 Rear Interlock Harness Assembly
REP 18.13 Side Interlock Harness Assembly
REP 18.14 OPF-CF Harness Assembly
REP 18.15 Size Switch Assembly
REP 18.16 MCU PWB (MFP Tall)
REP 18.17 FCC MCU ESS (MFP Tall)
REP 18.18 ESS PWB (MFP Tall)
REP 18.19 FAX PWB (MFP Tall)
REP 18.20 ICCR USB Harness Assembly (MFP Tall)
REP 18.21 Front USB Harness Assembly (MFP Tall)
REP 18.22 LVPS PWB (MFP Tall)
REP 18.23 HVPS Guide Assembly (MFP Tall)
REP 18.24 HVPS Toner Cover (MFP Tall)
REP 18.25 Second Bias Transfer Roller Kit (MFP Tall)
REP 18.26 AC Fusing Harness (MFP Tall)
REP 18.27 Rear Interlock Harness Assembly (MFP Tall)
REP 18.28 Side Interlock Harness Assembly (MFP Tall)
REP 18.29 OPF Harness Assembly (MFP Tall)
REP 18.30 Size Switch Assembly (MFP Tall)
REP 18.31 MCU PWB (SFP)
REP 18.32 ESS MCU FFC (SFP)
REP 18.33 ESS PWB (SFP)
REP 18.34 Front USB Harness Assembly (SFP)
REP 18.35 LVPS PWB (SFP)
REP 18.36 HVPS Guide Assembly (SFP)
REP 18.37 HVPS Toner Cover (SFP)
REP 18.38 Second Bias Transfer Roll Housing Kit (SFP)
REP 18.39 AC Fusing Harness Assembly (SFP)
REP 18.40 Rear-CF Interlock Harness Assembly (SFP)
REP 18.41 Side-CF Interlock Harness Assembly (SFP)
REP 18.42 OPF-CF Harness Assembly (SFP)
REP 18.43 Size Switch Assembly (SFP)
REP 19 Covers
REP 19.1 Front Cover Assembly (MFP and MFP_Tall)
REP 19.2 Right Front Cover (MFP and MFP_Tall)
REP 19.3 Not used
REP 19.4 Not used
REP 19.5 Not used
REP 19.6 Not used
REP 19.7 Left Side Cover (MFP and MFP_Tall)
REP 19.8 Left Side IIT Cover (MFP)
REP 19.9 Second Bias Transfer Roller Assembly (MFP and MFP_Tall)
REP 19.10 Left Front Cover (MFP and MFP_Tall)
REP 19.11 Not used
REP 19.12 Right Side Cover Assembly (MFP and MFP_Tall)
REP 19.13 Top Cover (MFP)
REP 19.14 Left Side Cover (MFP and MFP_Tall)
REP 19.15 Right Side Front Cover (SFP)
REP 19.16 WIFI Cap (MFP and MFP_Tall)
REP 19.17 ESS Window Assembly Kit (MFP and MFP_Tall)
REP 19.18 Rear Cover Assembly (MFP and MFP_Tall)
REP 19.19 Front Inner Cover (MFP-Tall)
REP 19.20 Top Cover Assembly (SFP)
REP 19.22 Second Bias Transfer Roller Assembly (SFP)
REP 19.24 WiFi Cap (SFP)
REP 19.25 Rear Cover Assembly Kit (SFP)
REP 19.32 Left Side Front Cover (MFP-Tall)
REP 19.33 Not Used
REP 19.35 Top Cover (MFP-Tall)
REP 19.43 Not Used
REP 19.45 Right Side Front Cover (SFP)
REP 19.47 Left Side Front Cover (SFP)
REP 19.48 Toner Cover Assembly (SFP)
REP 19.49 Right Side Cover Assembly (SFP)
REP 19.50 Top Cover (SFP)
REP 19.51 Left Side Cover (SFP)
REP 19.54 WIFI Cap (SFP)
REP 19.55 ESS Window Assembly Kit (SFP)
REP 19.56 Rear Cover Assembly (MFP)
REP 20 Mailbox (MBX)
REP 20.1 Cover LH C
REP 20.2 Cover RH C and Cover Assembly Staple
REP 20.3 Cover Top C
REP 20.4 MBX PWB
REP 20.5 LVPS PWB
REP 20.6 Motor Assembly
REP 20.7 Solenoid Assembly Gate
REP 20.8 Tray Assembly
REP 20.9 Tray assembly Bottom
REP 20.10 Bin Assembly Gate Solenoid
REP 21 Finisher
REP 21.1 Cover LH C
REP 21.2 Cover RH C
REP 21.3 Cover Top C
REP 21.4 PWB GPF A4 Finisher
REP 21.5 LVPS
REP 21.6 Motor Assembly
REP 21.7 Solenoid Assembly Gate
REP 21.8 Cover Lower C
REP 21.9 Motor Assembly Stepping
REP 21.10 Stapler Assembly
REP 21.11 Base Tray Assembly
REP 50 DADF / IIT / Scanner
REP 50.1 DADF Assembly (MFP Std. and MFP Tall)
REP 50.2 IIT Assembly
REP 50.3 Left and Right Counterbalance Assemblies (Hinges) (MFP Std. and MFP Tall) 4-218
REP 50.4 Platen Cushion Assembly (MFP Std. and MFP Tall)
REP 50.5 Left IIT Cover (MFP Std. and MFP Tall)
REP 50.6 Left IIT Cap (MFP Std. and MFP Tall)
REP 50.7 DADF Actuator (MFP Std. and MFP Tall)
REP 50.8 IIT Front Cover (MFP Std. and MFP Tall)
REP 50.9 DADF Feed Roll Kit
Adjustments
ADJ 1 Cleaning the LPH
ADJ 2 Cleaning the Scanner

5. PARTS LISTS
1 – UI
PL 1.1 UI MFP-Std, B615_Tall
PL 1.2 UI (B600/B610)
2.0 – LPH
PL 2.1 LPH
3 – Drive
PL 3.1 Drive
4 – NOHAD
PL 4.1 NOHAD
5 – Dispenser
PL 5.1 Dispenser
6 – Transfer
PL 6.1 Transfer
7 – Fusing
PL 7.1 Fusing
8 – Xerographic
PL 8.1 Xerographic
9 – Tray
PL 9.1 Tray
10 – Option Feeder
PL 10.1 Option Feeder (1/3)
PL 10.2 Option Feeder (2/3)
PL 10.3 Option Feeder (3/3)
11 – HCF
PL 11.1 HCF Front-Right
PL 11.2 HCF Left
PL 11.3 HCF (3/4 Tray)
PL 11.4 HCF (4/4 Tray)
13 – MSI
PL 13.1 MSI
PL 13.2 MSI (2/2)
14 – Duplex
PL 14.1 Duplex
15 – Registration
PL 15.1 Registration (1/2)
PL 15.2 Registration (2/2)
17 – Exit
PL 17.1 Exit
18 – Electrical
PL 18.1 Electrical (B605/B615) (1/4)
PL 18.2 Electrical (B605/B615) (2/4)
PL 18.3 Electrical (B605/B615) (3/4)
PL 18.4 Electrical (B605/B615) (4/4)
PL 18.5 Electrical (B615_Tall) (1/4)
PL 18.6 Electrical (B615_Tall) (2/4)
PL 18.7 Electrical (B615_Tall) (3/4)
PL 18.8 Electrical (B615_Tall) (4/4)
PL 18.9 Electrical (B600/B610) (1/4)
PL 18.10 Electrical (B600/B610) (2/4)
PL 18.11 Electrical (B600/B610) (3/4)
PL 18.12 Electrical (B600/B610) (4/4)
19 – Cover
PL 19.1 Cover (B605/B615) (1/2)
PL 19.2 Cover (B605/B615) (2/2)
PL 19.3 Cover (B615_Tall) (1/2)
PL 19.4 Cover (B615_Tall) (2/2)
PL 19.5 Cover (B600/B610) (1/2)
PL 19.6 Cover (B600/B610) (2/2)
20 – Mailbox
PL 20.1 Mailbox
PL 20.2 Mailbox
21 – Finisher
PL 21.1 Finisher
PL 21.2 Finisher
30 – Cabinet
PL 30.1 Cabinet
PL 30.2 Caster
50 – Scanner
PL 50.1 Scanner (MFP only)

6. GENERAL PROCEDURES-INFORMATION
General Procedures
GP 1 Using the Service Diagnostics
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 How to Switch Off or Switch On the Printer
GP 6 Electrostatic Discharge Prevention
GP 7 Machine Specifications
GP 8 General Disassembly Precautions
GP 9 Software Version Upgrade
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Clone Device Settings
GP 15 Special Boot Modes
GP 16 Separate System Modules
GP 17 External Fax Line Test
GP 18 Printing Reports
GP 19 Intermittent or Noise Problem
GP 20 How to Safely Lift or Move the Printer
GP 21 Machine Lubrication
GP 22 Installation Space Requirements
GP 23 First Copy Output Time/ First Print Out Time
GP 24 Restriction of Hazardous Substances (RoHS)
GP 26 M6edia Specifications
GP 27 Environmental Data
GP 28 Supplies Plan Conversion
GP 29 How to Check a Dispenser Motor
GP 30 IP (ESS) Specifications
GP 31 IIT Specifications
GP 32 Fax Specifications
GP 35 Setting Up an Ethernet Connection
GP 36 How to Manually Configure an IP Address
GP 37 How to Obtain Log Files
GP 38 Electrical Specifications
GP 39 Reset Administrator Password
GP 40 Xerox Supplies and Accessories
GP 41 Hardware Information
GP 42 Glossary of Terms, Acronyms and Abbreviations
Diagnostics
Change Tags
Tags/MODs

7. WIRING DATA
Plug and Jack Locations
MFP STD Plug / Jack Location List
MFP Tall Plug / Jack Location List
SFP Plug / Jack Location List
Optional 550 Feeder Plug Jack Connectors
Finisher Plug / Jack Connectors
HCF Plug Jack Connectors
Mailbox Plug Jack Connectors
System Wiring Diagrams
System Wiring Diagram Symbols
IOT System Wiring Diagrams
Finisher System Wiring Diagram
HCF System Wiring Diagram
Mailbox System Wiring Diagram
Subsystem Wiring Diagrams
Interconnection Wiring Diagram Symbols
IOT Interconnections Diagrams
Finisher Interconnection Diagrams
HCF Interconnection Diagrams
Mailbox Interconnection Diagrams
Harness Routings
IOT harness Routing
Finisher harness Routing
HCF harness Routing
Mailbox harness Routing
Block Schematic Diagrams
Block Schematic Diagrams

8. PRINCIPLES OF OPERATION
VersaLink Product Overview
Printing Process
Scanning Process
Paper Path
Major Components’ Functions
Control
Data Flow
Control
Drive Transmission Route
Options for VersaLink® B600/610 and B605/615

Xerox VersaLinkB600 VersaLinkB610 VersaLinkB605 VersaLinkB615 VL B 600 610 605 615