Xerox VersaLink C7000/C7020/C7025/C7030 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox VersaLink C7000/C7020/C7025/C7030;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox copier.
You can print, zoom or read any diagram, picture or page from this Service Manua and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox VersaLink C7000/C7020/C7025/C7030 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY RAPs
IQ1 Image Quality Entry RAP
IQ2 IOT IQ Defects RAP
IQ3 White Streaks, Spots or Unevenness (38mm/1.5 inches) in the Cross Process Direction RAP
IQ4 Color Line of Photoreceptor Pitch (94mm/3.7 inches) in the Cross Process Direction RAP
IQ5 Dark Lines RAP
IQ6 Toner Droplet Contamination RAP
IQ7 Smear
IQ8 Rough Black RAP
IQ9 Toner Contamination at Lead or Trail Edge RAP
IQ10 Multi Color Transfer Failure RAP
IQ11 Micro White Spots (Side 2) RAP
IQ12 Color Streaks RAP
IQ13 Caterpillar Mark (Transfer) RAP
IQ14 Heat Haze/Mock Heat Haze RAP
IQ15 Kiss Marks RAP
IQ16 Circular Stamping Marks RAP
IQ17 Reverse Dark Lines RAP
IQ18 In Process 3mm Pitch Line RAP
IQ19 Scalelike Defect (Transfer) RAP
IQ20 Cross Process Ghosting RAP
IQ21 Residual Image Ghosting RAP
IQ22 DC Charging Ghosting RAP
IQ23 Background RAP
IQ24 Deletions RAP
IQ25 IOT Skew RAP
IQ26 Print Damage RAP
IQ27 Unfused Copy/Toner Offset RAP
IQ28 DADF, Document Glass and Scanner RAP
IQ29 Unacceptable Received Fax Image Quality RAP
IQ30 Solid Color in Prints RAP
IQ31 Missing Color from Image RAP
IQ32 Repeated Defects RAP
Image Quality Specifications
IQS 1 Color Reproduction
IQS 2 Magnification
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy/Print Defects
IQS 7 Registration

4. REPAIRS/ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 HVPS
REP 1.2 Drive PWB
REP 1.3 LVPS
REP 1.4 LVPS Assembly
REP 1.5 Drive PWB Assembly
REPs 2 – User Interface
REP 2.1 User Interface Assembly (C7030F)
REP 2.2 User Interface Assembly (C7000)
REPs 3 – Machine Run Control
REP 3.1 ESS PWB
REP 3.2 ESS PWB Chassis Assembly
REP 3.3 SD Card
REPs 5 – DADF
REP 5.1 DADF Removal
REP 5.2 DADF Document Cushion
REP 5.3 DADF Front Cover
REP 5.4 DADF Rear Cover
REP 5.5 DADF PWB
REP 5.6 Upper Feeder Assembly
REP 5.7 DADF Feeder Assembly
REP 5.8 Left Counter Balance
REP 5.9 Right Counter Balance
REP 5.10 Feed/Nudger Roll Assembly
REP 5.11 Harness Guide and Wire Harness
REP 5.12 DADF Feed Motor Assembly
REP 5.13 DADF Drive Belt
REP 5.14 Document Tray
REP 5.15 Retard Chute Assembly
REP 5.16 Invert Chute Assembly
REP 5.17 DADF Takeaway Roll
REP 5.18 Sensor Bracket Assembly
REP 5.19 Retard Roll Assembly
REPs 10 – Print Transportation and Fusing
REP 10.1 Exit 1 OCT Assembly
REP 10.2 Exit 2 Roll
REP 10.3 Fuser Removal
REP 10.4 Rear Duct Fuser A
REP 10.5 Fuser Fan
REP 10.6 Rear Duct Fuser B
REPs 12 – Integrated Office Finisher
REP 12.1 Integrated Office Finisher Removal
REP 12.2 Paddle Belts
REP 12.3 Sub Paddle Solenoid
REP 12.4 Stapler Assembly
REP 12.5 Set Clamp Home Sensor
REP 12.6 Exit Roll Assembly
REP 12.7 Nip Roll
REP 12.8 Finisher Entry Sensor
REP 12.9 Compiler Exit Sensor
REP 12.10 Main Paddle Shaft Assembly
REP 12.11 Lower Chute Assembly
REP 12.12 Entry Roll
REP 12.13 Upper Chute Assembly
REP 12.14 Finisher PWB
REP 12.15 Stacker Tray Assembly
REP 12.16 Stacker Shaft Assembly
REP 12.17 Stacker Motor
REP 12.18 Stacker Sensor
REP 12.19 Compiler Assembly
REP 12.20 Set Clamp Shaft
REP 12.21 Eject Belt
REP 12.22 Eject/Set Clamp Motor Assembly
REP 12.23 Rear Tamper Home Sensor
REP 12.24 Eject Shaft Assembly
REP 12.25 Front /Rear Tamper Motor Assembly
REP 12.26 Front Tamper Home Sensor
REP 12.27 Eject Clamp Home Sensor
REP 12.28 Stack Height Sensor
REPs 13 – Office Finisher LX
REP 13.1 H-Transport Assembly
REP 13.2 Hole Punch Assembly
REP 13.3 H-Transport Belt
REP 13.4 H-Transport Motor
REP 13.5 Finisher LX Undocking
REP 13.6 Front Cover
REP 13.7 Rear Upper Cover
REP 13.8 Rear Lower Cover
REP 13.9 Eject Cover
REP 13.10 Foot Cover
REP 13.11 Stacker Lower Cover
REP 13.12 Stacker Upper Cover
REP 13.13 Stack Height Sensors 1 and 2
REP 13.14 Sub Paddle Solenoid Assembly
REP 13.15 Stapler Motor
REP 13.16 Finisher Stapler Assembly
REP 13.17 Compiler Tray Assembly
REP 13.18 Crease Assembly
REP 13.19 Stacker Elevator Motor
REP 13.20 Stacker Tray
REP 13.21 Eject Belt
REP 13.22 Eject Motor Assembly
REP 13.23 Finisher PWB
REP 13.24 Finisher LVPS
REP 13.25 Eject Motor
REP 13.26 Front/Rear Tamper Motor
REP 13.27 Front/Rear Tamper Home Sensors
REP 13.28 Compiler Tray No Paper Sensor
REP 13.29 Front/Rear Carriage Assembly
REP 13.30 Booklet PWB
REP 13.31 Booklet Maker Assembly
REP 13.32 Booklet Front Cover
REP 13.33 Booklet Rear Cover
REP 13.34 Booklet Top Cover
REP 13.35 Booklet PWB Cover
REP 13.36 Booklet Left Cover
REP 13.37 Booklet Front/Rear Stapler
REP 13.38 Booklet Stapler Move Motor
REPs 28 – Covers
REP 28.1 Front Cover
REP 28.2 Inner Cover
REP 28.3 Right Cover
REP 28.4 Top Cover
REP 28.5 Upper Rear Cover
REP 28.6 Lower Rear Cover
REPs 40 – Main Drives
REP 40.1 Drive Assembly
REP 40.2 Fusing Unit Drive Motor PWB
REP 40.3 Main Motor PWB
REP 40.4 Sub Motor PWB
REPs 60 – Imaging
REP 60.1 Document Glass
REP 60.2 CCD Lens Assembly
REP 60.3 Front/Rear Carriage Cables
REP 60.4 Lamp Assembly
REP 60.5 FFC LED Cable Assembly
REP 60.6 Light Guide
REP 60.7 IIT Scan Motor Assembly
REP 60.8 LPH (LED Print Head) Assembly (Y, M, C, K)
REP 60.9 FFC Cable
REPs 70 – Paper Supply
REP 70.1 Tray 1 Size Sensor
REP 70.2 Bypass Tray
REP 70.3 HCF Tray
REP 70.4 HCF Undocking
REP 70.5 HCF Tray Rear Cables
REP 70.6 HCF Tray Front Cables
REP 70.7 HCF Casters
REP 70.8 HCF PWB
REP 70.9 TTM Tray 3 Lift Shaft and Brake
REP 70.10 TTM Tray 4 Lift Shaft and Brake
REP 70.11 Tray 1 Assembly
REPs 80 – Paper Transport
REP 80.1 Tray 1 Feeder Assembly
REP 80.2 Tray 1 Feed/Retard/Nudger Roll
REP 80.3 Tray 2 Feeder Assembly (1TM)
REP 80.4 1TM PWB
REP 80.5 1TM Takeaway Motor
REP 80.6 Tray 2 Feed/Retard/Nudger Roll (1TM)
REP 80.7 Tray 2 Feeder Assembly (3TM)
REP 80.8 Tray 3 Feeder Assembly (3TM)
REP 80.9 Tray 4 Feeder Assembly (3TM)
REP 80.10 3TM PWB
REP 80.11 3TM Takeaway Motor
REP 80.12 Tray 2/3/4 Feed/Retard/Nudger Roll (3TM)
REP 80.13 STM PWB
REP 80.14 STM Takeaway Motor
REP 80.15 Tray 2 Feed/Retard/Nudger Roll (STM)
REP 80.16 Bypass Tray Nudger/Feed Roll
REP 80.17 Bypass Tray Retard Pad
REP 80.18 L/H Cover
REP 80.19 Registration Transport Assembly
REP 80.20 Registration Roll
REP 80.21 HCF Feeder
REP 80.22 HCF Feed, Nudger and Retard Rolls
REP 80.23 HCF Feed Shaft Assembly
REP 80.24 HCF Retard Lever Spring
REP 80.25 HCF Nudger Bracket/Nudger Lever/Torsion Spring
REP 80.26 HCF Takeaway Roll
REP 80.27 HCF Feed/Lift Motor
REP 80.28 TTM Drive Belt
REP 80.29 Tray 4 Lower Feed Chute (TTM)
REP 80.30 TTM Chute
REP 80.31 Tray 4 Upper Feed Chute (TTM)
REP 80.32 Tray 4 Transport Assembly Nip Rolls (TTM)
REP 80.33 Tray 2 Feeder Assembly (TTM)
REP 80.34 Tray 3 Feeder Assembly (TTM)
REP 80.35 Tray 4 Feeder Assembly (TTM)
REP 80.36 Tray 2 Feed Out Sensor (TTM)
REP 80.37 Takeaway Motor 2 (TTM)
REP 80.38 Tray 2 and 3 Feed/Retard/Nudger Roll (TTM)
REP 80.39 Tray 4 Feed/Retard/Nudger Roll (TTM)
REP 80.40 Transfer Gear (TTM)
REP 80.41 TTM Takeaway Rolls and Bearings
REP 80.42 TTM PWB
REPs 90 – Xerographics
REP 90.1 Developer Unit (Y, M, C, K)
REP 90.2 Dispenser Drive (YM)
REP 90.3 Dispenser Drive (CK)
REP 90.4 Dispenser (Y, M, C, K)
REP 90.5 Developer
REP 90.6 Waste Bottle
REP 90.7 IBT Belt Unit
REP 90.8 2nd BTR Roll
REP 90.9 MOB ADC Assembly
REP 90.10 Belt Cleaner Blade
REP 90.11 IBT Belt
REP 90.12 Drum Cartridge (Y, M, C, K)
ADJs 5 – DADF
ADJ 5.1 DADF Lead Edge Skew
ADJ 5.2 DADF Side Edge Registration
ADJ 5.3 DADF Lead Edge Registration
ADJs 13 – Finisher
ADJ 13.1 Hole Punch Position
ADJ 13.2 Booklet Folding and Staple Position
ADJs 60 – Imaging
ADJ 60.1 Full/Half Rate Carriage Position Adjustment
ADJ 60.2 IIT Lead Edge Registration
ADJ 60.3 IIT Side Edge Registration
ADJ 60.4 IIT Image Ratio Adjustment
ADJ 60.5 Optics Cleaning Procedure
ADJ 60.6 CDD Lens Optical Axis Correction
ADJ 60.7 Image Position
ADJs 90 – Xerographics
ADJ 90.1 Edge Erase
ADJ 90.2 Marking Refresh
ADJ 90.3 Color Calibration – Automatic
ADJ 90.4 Color Calibration – Advanced

5. PARTS LISTS
PL 1 – Standby Power
PL 1.05 Electrical-Front Upper
PL 1.10 Electrical-Lower Rear
PL 1.15 GFI Breaker
PL 1.20 Wire Harness (1 of 2)
PL 1.25 Wire Harness (2 of 2)
PL 2 – User Interface
PL 2.05 User Interface (C7030F)
PL 2.10 User Interface (C7000)
PL 3 – Machine Run Control
PL 3.05 Control Unit
PL 3.10 ESS PWB Chassis Components
PL 5 – Document Transportation
PL 5.05 DADF Accessory
PL 5.10 DADF Components
PL 5.15 DADF Base Frame
PL 5.20 Upper Feeder
PL 5.25 Feed Roll Nudger Roll Assembly
PL 5.30 DADF Feed Motor and Harness Guide
PL 5.35 DADF Feeder Rear Frame (W/O TAG 002)
PL 5.36 DADF Feeder Rear Frame (W/TAG 002)
PL 5.40 DADF Feeder Front Frame
PL 5.45 DADF Tray and Chute
PL 5.50 DADF Roller and Sensor Bracket
PL 5.55 Document Tray
PL 5.60 Invert Chute
PL 5.65 Retard Chute
PL 5.70 Registration Sensor Bracket
PL 10 – Print Transport and Fusing
PL 10.05 Fuser
PL 10.10 Exit 1
PL 10.15 Exit 1 Base Assembly
PL 10.20 Exit 2 (1 of 3)
PL 10.21 Exit 2 (2 of 3)
PL 10.22 Exit 2 (3 of 3)
PL 12 – Integrated Office Finisher
PL 12.05 Integrated Office Finisher (1 of 2)
PL 12.06 Integrated Office Finisher (2 of 2)
PL 12.10 Integrated Office Finisher Base Assembly (1 of 5)
PL 12.11 Integrated Office Finisher Base Assembly (2 of 5)
PL 12.12 Integrated Office Finisher Base Assembly (3 of 5)
PL 12.13 Integrated Office Finisher Base Assembly (4 of 5)
PL 12.14 Integrated Office Finisher Base Assembly (5 of 5)
PL 12.20 Integrated Office Finisher Stacker Tray Assembly
PL 12.25 Integrated Office Finisher Compile Assembly (1 of 2)
PL 12.26 Integrated Office Finisher Compile Assembly (2 of 2)
PL 13 – Office Finisher LX
PL 13.05 H-Transport Assembly (1 of 5)
PL 13.06 H-Transport Assembly (2 of 5)
PL 13.07 H-Transport Assembly (3 of 5)
PL 13.08 H-Transport Assembly (4 of 5)
PL 13.09 H-Transport Assembly (5 of 5)
PL 13.10 Office Finisher LX Covers
PL 13.15 Office Finisher LX Stacker
PL 13.20 Office Finisher LX Stapler
PL 13.25 Office Finisher LX Ejector (1 of 5)
PL 13.26 Office Finisher LX Ejector (2 of 5)
PL 13.27 Office Finisher LX Ejector (3 of 5)
PL 13.28 Office Finisher LX Ejector (4 of 5)
PL 13.29 Office Finisher LX Ejector (5 of 5)
PL 13.35 Office Finisher LX Exit and Folder Assembly
PL 13.40 Office Finisher LX Folder Assembly
PL 13.45 Office Finisher LX Folder Electrical
PL 13.50 Office Finisher LX Booklet Cover
PL 13.55 Office Finisher LX Booklet Stapler Assembly
PL 13.60 Office Finisher LX Booklet Front Stapler Assembly
PL 13.65 Office Finisher LX Booklet Rear Stapler Assembly
PL 13.70 Office Finisher LX Booklet Electrical
PL 20 – Fax
PL 20.05 Fax
PL 25 – Accessories
PL 25.05 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.05 Consumables and Tools (1 of 2)
PL 26.10 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.05 Covers (1 of 2)
PL 28.06 Covers (2 of 2)
PL 31 – Maintenance/Installation/Removal Kits
PL 31.05 Maintenance / Installation / Removal Kits
PL 31.10 Line 1 Fax Kits
PL 31.15 3 Line Fax Kits
PL 40 – Drive Assembly
PL 40.05 Drive Assembly
PL 40.10 Drive Components
PL 40.15 NOHAD
PL 60 – Imaging
PL 60.05 IIT Covers
PL 60.10 CCD Lens Assembly/Document Glass (C7030F)
PL 60.15 Full/Half Rate Carriage/Carriage Cable (C7030F)
PL 60.20 Full Rate Carriage (C7030F)
PL 60.25 Half Rate Carriage (C7030F)
PL 60.30 Motor/Transport PWB (C7030F)
PL 60.35 LPH
PL 70 – Paper Supply
PL 70.05 Tray 1
PL 70.10 Tray Components
PL 70.15 1TM (1 of 3)
PL 70.16 1TM (2 of 3)
PL 70.17 1TM (3 of 3)
PL 70.20 3TM (1 of 4)
PL 70.21 3TM (2 of 4)
PL 70.22 3TM (3 of 4)
PL 70.23 3TM (4 of 4)
PL 70.25 STM (1 of 4)
PL 70.26 STM (2 of 4)
PL 70.27 STM (3 of 4)
PL 70.28 STM (4 of 4)
PL 70.30 Bypass Tray
PL 70.35 Bypass Tray Components
PL 70.40 Bypass Tray Lower Feeder
PL 70.45 HCF Assembly
PL 70.50 HCF (1 of 2)
PL 70.51 HCF (2 of 2)
PL 70.55 HCF Top Cover Assembly
PL 70.60 HCF Electrical and Rails
PL 70.65 TTM (1 of 3)
PL 70.66 TTM (2 of 3)
PL 70.67 TTM (3 of 3)
PL 70.70 TTM Left Cover Assembly
PL 70.75 TTM Front Support
PL 70.80 TTM Size Sensing
PL 70.85 TTM Drive Components
PL 70.90 TTM Electrical
PL 70.95 TTM Casters
PL 70.100 Envelope Tray
PL 80 – Paper Transport
PL 80.05 Tray 1 Feeder
PL 80.10 Tray 1 Feeder Assembly (1 of 2)
PL 80.11 Tray 1 Feeder Assembly (2 of 2)
PL 80.15 1TM Feeder
PL 80.20 Tray 2, 3 and 4 Feeder Assembly (1 of 2)
PL 80.25 Tray 2, 3 and 4 Feeder Assembly (2 of 2)
PL 80.30 3TM Feeders
PL 80.35 STM Feeder
PL 80.40 LH Transport Components
PL 80.45 LH Transport Assembly
PL 80.50 Duplex LH Cover Components
PL 80.55 Registration
PL 80.60 HCF Feeder (1 of 3)
PL 80.61 HCF Feeder (2 of 3)
PL 80.62 HCF Feeder (3 of 3)
PL 80.65 TTM Tray 2 and 3 Feeders
PL 80.70 TTM Tray 4 Feeder
PL 90 – Xerographics
PL 90.05 Dispenser, Developer Unit
PL 90.10 Dispenser Components
PL 90.15 Dispenser Drive Components
PL 90.20 Xerographic Components
PL 90.25 Marking Guide Components
PL 90.30 Developer Unit Components
PL 90.40 IBT Belt Unit, 2nd BTR Roll, MOB ADC
PL 90.45 IBT Belt Unit Components
PL 90.50 IBT Belt Assembly Component

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 Machine Software
GP 5 Miscellaneous Checks
GP 6 How to Check a Motor
GP 7 How to Check a Sensor
GP 8 How to Check a Solenoid or Clutch
GP 9 How to Check a Switch
GP 10 to GP 19
GP 10 How to Switch Off the Machine or Switch On the Machine
GP 11 How to Safely Lift or Move Heavy Modules
GP 12 Machine Lubrication
GP 13 Network Clone Procedure
GP 14 Printing Reports
GP 15 Paper and Media Size Specifications
GP 16 Installation Space Requirements
GP 17 Electrical Power Requirements
GP 18 Environmental Data
GP 19 Obtaining Audit and Device Logs
GP 20 to GP 32
GP 20 First Copy/Print Out Time and Power On Time
GP 21 Restriction of Hazardous Substances (RoHS)
GP 22 Special Boot Modes
GP 23 Customer Administration Tools
GP 24 How to Set the Date and Time
GP 25 Ethernet Crossover Cable Setup
GP 26 Replacement Dongle Process
GP 27 Billing Plan/Region Conversion Process
GP 28 Billing Impression Mode Change Process
GP 29 System Administrator Password Reset
GP 30 How to Print the Fax Reports
GP 31 Print/Copy Orientation Definitions
GP 32 Device Specification
GP 40 to 41
GP 40 Glossary of Terms, Acronyms and Abbreviations
GP 41 Foreign Device Interface Setup
dC118 to dC131
dC132 to dC1215
Change Tags
Tags/MODs
ESS Tags
Procedure Tags

7. WIRING DATA
Plug/Jack Location List
PJ Locations
Wiring Diagrams
Wiring Diagrams
Block Schematic Diagrams (BSDs)
Symbology
Block Schematic Diagrams (BSDs)

8. PRODUCT TECHNICAL OVERVIEW
System Overview
Main Power
User Interface
Machine Run Control
Main Drives and Cooling
DADF
Imaging
Paper Supply and Feed
Paper Transport
Xerographics
Fusing/Copy Transportation
Integrated Office Finisher
Office Finisher LX

xerox VersalinkC7020 VersalinkC7025 VersalinkC7030 VersalinkC7000 VL MFP PRINTER 7020 7025 7030 7000