Xerox VersaLink C8000/C9000 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox VersaLink C8000/C9000;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox copier.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox VersaLink C8000/C9000 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY RAPs
IQ1 Image Quality Entry RAP
IQ2 IOT IQ Defects RAP
IQ3 White Streaks, Spots or Uneven Density (38mm/1.5 inches) in the Cross Process Direction
RAP
IQ4 Color Line of Photoreceptor Pitch (94mm/3.7 inches) in the Cross Process Direction RAP
3-10
IQ5 Dark Lines RAP
IQ6 Toner Droplet Contamination RAP
IQ7 Smear
IQ8 Rough Black RAP
IQ9 Toner Contamination at Lead or Trail Edge RAP
IQ10 Multi Color Transfer Failure RAP
IQ11 Micro White Spots (Side 2) RAP
IQ12 Color Streaks RAP
IQ13 Caterpillar Mark (Transfer) RAP
IQ14 Heat Haze/Mock Heat Haze RAP
IQ15 Kiss Marks RAP
IQ16 Circular Stamping Marks RAP
IQ17 Reverse Dark Lines RAP
IQ18 In Process 3mm Pitch Line RAP
IQ19 Scalelike Defect (Transfer) RAP
IQ20 Cross Process Ghosting RAP
IQ21 Residual Image Ghosting RAP
IQ22 DC Charging Ghosting RAP
IQ23 Background RAP
IQ24 Deletions RAP
IQ25 IOT Skew RAP
IQ26 Print Damage RAP
IQ27 Unfused Print/Toner Offset RAP
IQ30 Solid Color in Prints RAP
IQ31 Missing Color from Image RAP
IQ32 Repeated Defects RAP
Image Quality Specifications
IQS 1 Fusing
IQS 2 Skew
IQS 3 Print Defects
IQS 4 MAX Setup
IQS 5 Thin Line Emphasis Mode Adjustment

4. REPAIRS – ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 BTR HVPS PWB
REP 1.2 Fuser Heater Power Supply
REP 1.3 GFI Chassis Assembly
REP 1.4 Motor Drive PWB
REP 1.5 AC Drive PWB
REP 1.6 LVPS
REP 1.7 Developer Bias HVPS PWB
REP 1.8 Main Power Switch
REP 1.9 BCR HVPS PWB
REPs 2 – UI
REP 2.1 UI Assembly
REPs 3 – Machine Run Control
REP 3.1 Controller PWB Assembly
REP 3.2 SD Memory Card
REP 3.3 Back Plane PWB
REP 3.4 Halftone PWB
REPs 10 – Print Transport and Fusing
REP 10.1 Retract Motor Assembly
REP 10.2 Fuser
REP 10.3 Fuser Heater Coil
REP 10.4 Exit 1 Transport Assembly
REP 10.5 Exit 1 OCT Motor
REP 10.6 Exit 1 OCT Home Position Sensor
REP 10.7 Exit 1 Drive Gear
REP 10.8 Exit 2 Transport Assembly
REP 10.9 Exit 2 Drive Assembly
REP 10.10 Exit 1 Gate Solenoid
REP 10.11 Exit 2 OCT Home Position Sensor
REP 10.12 Offset Gear
REPs 13 – Office Finisher LX
REP 13.1 Horizontal Transport Assembly
REP 13.2 Hole Punch Assembly
REP 13.3 Horizontal Transport Belt
REP 13.4 Horizontal Transport Motor
REP 13.5 Finisher LX Undocking
REP 13.6 Front Cover
REP 13.7 Rear Upper Cover
REP 13.8 Rear Lower Cover
REP 13.9 Top Right Cover
REP 13.10 Foot Cover
REP 13.11 Stacker Lower Cover
REP 13.12 Stacker Upper Cover
REP 13.13 Stack Height Sensors 1 and 2
REP 13.14 Sub Paddle Solenoid Assembly
REP 13.15 Stapler Move Motor Assembly
REP 13.16 Stapler Assembly
REP 13.17 Compiler Tray Assembly
REP 13.18 Crease Assembly
REP 13.19 Stacker Elevator Motor
REP 13.20 Stacker Tray
REP 13.21 Eject Belt
REP 13.22 Eject Motor Assembly
REP 13.23 Finisher PWB
REP 13.24 Finisher LVPS
REP 13.26 Front/Rear Tamper Motor
REP 13.27 Front/Rear Tamper Home Sensors
REP 13.28 Compiler Tray No Paper Sensor
REP 13.29 Front/Rear Carriage Assembly
REP 13.30 Booklet Maker PWB
REP 13.31 Booklet Maker Assembly
REP 13.32 Booklet Maker Front Cover
REP 13.33 Booklet Maker Rear Cover
REP 13.34 Booklet Maker Top Cover
REP 13.35 Booklet Maker PWB Cover
REP 13.36 Booklet Maker Left Cover
REP 13.37 Booklet Maker Front/Rear Stapler
REP 13.38 Booklet Maker Stapler Move Motor
REPs 40 – Drive and NOHAD
REP 40.1 Main Drive Assembly
REP 40.2 Fuser Drive Assembly
REP 40.3 Temp/Humidity Sensor (No 1 external)
REP 40.4 Duct Assembly (Front Right Marking Fan)
REP 40.5 Toner Cartridge Cooling Fan Assembly
REP 40.6 Front/Left Marking Fan Assembly
REP 40.7 Rear Fuser Duct Assembly
REP 40.8 LVPS Fan Assembly
REP 40.9 IHPS Intake Duct Assembly
REP 40.10 Toner Cartridge Exhaust Fan Assembly
REPs 60 – Imaging
REP 60.1 LPH Assembly (Y,M,C,K)
REP 60.2 FFC Cable Assembly
REPs 70 – Paper Supply
REP 70.1 Tray 1 and Tray 2 Paper Size Sensor
REP 70.2 Pivot
REP 70.3 Bypass Tray
REP 70.4 Bypass Tray Paper Size Sensor Assembly
REP 70.5 2TM Tray 3/4 Paper Size Sensor Assembly
REP 70.6 TTM Tray 3/4 Paper Size Sensor Assembly
REP 70.7 HCF Undocking
REP 70.8 HCF Tray Removal
REP 70.9 HCF Tray Set Sensor
REP 70.10 HCF Tray Latch Assembly
REP 70.11 HCF Lift Gear
REP 70.12 HCF Gear Bracket Assembly
REP 70.13 HCF Cables (Rear)
REP 70.14 HCF Cable (Front)
REP 70.15 HCF Takeaway Roll and Bearing
REP 70.16 HCF Feed Out Sensor
REP 70.17 HCF Transport Interlock Switch
REP 70.18 HCF Takeaway Motor
REP 70.19 HCF Slide Out Switch
REP 70.20 HCF PWB
REP 70.21 HCF Paper Size Sensor
REP 70.22 HCF Damper and Pinion
REP 70.23 HCF Feed Head
REPs 80 – Paper Transport
REP 80.1 Tray 1 Feedhead Assembly
REP 80.2 Tray 2 Feedhead Assembly
REP 80.3 Tray 1/2 Feed Roll Kit
REP 80.4 2TM Feedhead 1 Assembly
REP 80.5 2TM Feedhead 2 Assembly
REP 80.6 2TM Takeaway Roll Assembly (Upper)
REP 80.7 2TM Tray Chute Assembly
REP 80.8 2TM Takeaway Roll Assembly (Lower)
REP 80.9 2TM Takeaway Motor Assembly
REP 80.10 2TM Belt
REP 80.12 2TM Feed Roll Kit
REP 80.14 TTM Tray 3 Feedhead Assembly
REP 80.15 TTM Tray 4 Feedhead Assembly
REP 80.16 TTM Feed Roll Kit
REP 80.17 TTM Transport Roll Assembly
REP 80.18 Not Used
REP 80.19 Bypass Feedhead Assembly
REP 80.20 Bypass Tray Roll Kit
REP 80.21 Left Cover Assembly
REP 80.22 2nd BTR Roll Assembly
REP 80.23 2nd BTR Housing Assembly
REP 80.24 Duplex Inner Chute Assembly
REP 80.25 Lower Chute Assembly
REP 80.26 Registration Sensor
REP 80.27 Handle
REP 80.28 POB Jam Sensor
REP 80.29 Left Cover Interlock Switch Assembly
REP 80.30 Registration Transport Assembly
REP 80.31 Chute Assembly
REP 80.32 Takeaway Roll Assembly
REP 80.33 Registration Drive Assembly
REP 80.34 Drive Assembly (Takeaway Motor 2)
REP 80.35 HCF Feed, Nudger, and Retard Rolls
REP 80.36 HCF Feed Shaft Assembly, Ball Bearing and Feed Gear
REP 80.37 HCF Latch
REP 80.38 HCF Level/No Paper and Pre Feed Sensor
REP 80.39 HCF Feed Lift Motor
REPs 90 – Xerographics
REP 90.1 Conductor Housing Assembly
REP 90.2 Plunger
REP 90.3 New Developer Assembly (Y,M,C,K)
REP 90.4 Toner Dispense Motor Assembly
REP 90.5 Toner CRUM Connector Assembly
REP 90.6 Dispenser Assembly
REP 90.7 Developer Replacement
REP 90.8 IBT Belt Assembly
REP 90.9 MOB/ADC Assembly
REP 90.10 Upper Conductor Housing Assembly
REP 90.11 Drum Assembly
REP 90.12 Gear Housing Assembly
REP 90.13 Drive Shaft
REP 90.14 Agitator Motor Assembly
REP 90.15 Joint Pipe Assembly
REP 90.16 Housing Assembly
REP 90.17 Sleeve Bearing
REP 90.18 Waste Toner Cartridge Sensors
ADJs 10 – Print Transportation and Fusing
ADJ 10.1 Fuser Paper Wrinkle Adjustment
ADJs 13 – Finisher
ADJ 13.1 Booklet Folding and Staple Position
ADJs 60 – Imaging
ADJ 60.1 Image Position
ADJ 60.2 LPH Exposure Amount Detail Correction
ADJs 90 – Xerographics
ADJ 90.1 Marking Refresh
ADJ 90.2 Color Calibration – Automatic

5. PARTS LISTS
PL 1 – Standby Power
PL 1.05 Electrical – Rear (1 of 3)
PL 1.10 Electrical – Rear (2 of 3)
PL 1.15 Electrical – Rear (3 of 3)
PL 1.20 Electrical – Front/Right
PL 1.25 Wire Harness
PL 2 – User Interface
PL 2.05 User Interface
PL 3 – Machine Run Control
PL 3.05 Control Unit (ESS PWB)
PL 3.10 Video Contact Chassis Unit
PL 3.15 Video Contact Chassis Assembly
PL 10 – Copy Transportation and Fusing
PL 10.05 Fuser
PL 10.10 Exit 1 Transport Components
PL 10.15 Exit 2 Transport Components
PL 10.25 Exit 2 Transport Assembly
PL 13 – Office Finisher LX
PL 13.05 Office Finisher LX – Horizontal Transport Assembly (1 of 5)
PL 13.06 Office Finisher LX – Horizontal Transport Assembly (2 of 5)
PL 13.07 Office Finisher LX – Horizontal Transport Assembly (3 of 5)
PL 13.08 Office Finisher LX – Horizontal Transport Assembly (4 of 5)
PL 13.09 Office Finisher LX – Horizontal Transport Assembly (5 of 5)
PL 13.10 Office Finisher LX Covers
PL 13.15 Office Finisher LX Stacker
PL 13.20 Office Finisher LX Stapler
PL 13.25 Office Finisher LX Ejector (1 of 5)
PL 13.26 Office Finisher LX Ejector (2 of 5)
PL 13.27 Office Finisher LX Ejector (3 of 5)
PL 13.28 Office Finisher LX Ejector (4 of 5)
PL 13.29 Office Finisher LX Ejector (5 of 5)
PL 13.35 Office Finisher LX Exit and Folder Assembly
PL 13.40 Office Finisher LX Folder Assembly
PL 13.45 Office Finisher LX Folder Electrical
PL 13.50 Office Finisher LX Booklet Cover
PL 13.55 Office Finisher LX Booklet Stapler Assembly
PL 13.60 Office Finisher LX Booklet Front Stapler Assembly
PL 13.65 Office Finisher LX Booklet Rear Stapler Assembly
PL 13.70 Office Finisher LX Booklet Electrical
PL 25 – Consumables and Tools
PL 25.05 Consumables and Tools (1 of 2)
PL 25.10 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.05 Covers (1 of 3)
PL 28.10 Covers (2 of 3)
PL 28.15 Covers (3 of 3)
PL 31 – Maintenance/Removal/Installation Kits
PL 31.05 Maintenance/Removal/Installation Kits
PL 40 – Main Drive Assembly
PL 40.05 Main Drive Assembly
PL 40.10 NOHAD (front)
PL 40.15 NOHAD (rear)
PL 60 – Imaging
PL 60.05 LPH Module
PL 70 – Paper Supply
PL 70.05 Tray 1 & 2 Assembly
PL 70.10 Tray 1 Assembly
PL 70.15 Tray 2 Assembly
PL 70.20 2TM Components
PL 70.25 2TM Tray 3/4 Assembly
PL 70.30 TTM Components
PL 70.35 TTM Covers and Tray 3/4 Assembly
PL 70.40 TTM Tray 3 Assembly
PL 70.45 TTM Tray 4 Assembly
PL 70.50 Bypass Tray Components
PL 70.55 Bypass Tray Assembly
PL 70.70 Envelope Tray
PL 70.75 HCF Unit
PL 70.80 HCF Tray 6 (1 of 2)
PL 70.85 HCF Tray 6 (2 of 2)
PL 70.90 HCF Top Cover Unit
PL 70.95 HCF Electrical and Rail
PL 80 – Paper Transport
PL 80.05 Tray 1 & 2 Feedhead Assembly
PL 80.10 Tray 1 Feedhead Assembly
PL 80.15 Tray 2 Feedhead Assembly
PL 80.20 2TM Left Cover Feedhead Assembly
PL 80.25 2TM Takeaway Assembly
PL 80.30 2TM Drive Assembly
PL 80.35 2TM Tray 3 & 4 Feedhead Assembly
PL 80.40 TTM Transport assembly / Tray 3 & 4 Feedhead Assembly
PL 80.45 TTM Drive Assembly
PL 80.50 TTM Tray 3 Feedhead Assembly
PL 80.55 TTM Tray 4 Feedhead Assembly
PL 80.60 TTM Transport Assembly
PL 80.65 Left Cover Components
PL 80.70 Left Cover Transport Components
PL 80.75 Left Cover Transport Assembly
PL 80.80 Duplex Inner Chute Assembly
PL 80.85 Duplex Chute Assembly
PL 80.90 Registration Transport Assembly
PL 80.95 Registration Drive Assembly
PL 80.100 HCF Feeder (1 of 3)
PL 80.105 HCF Feeder (2 of 3)
PL 80.110 HCF Feeder (3 of 3)
PL 80.115 Bypass Tray Takeaway Assembly
PL 80.120 Bypass Tray Feedhead Assembly
PL 90 – Xerographics
PL 90.05 Developer Unit
PL 90.10 Toner Dispense
PL 90.15 Xerographic Components
PL 90.20 Xerographic Assembly (1 of 2)
PL 90.25 Xerographic Assembly (2 of 2)
PL 90.30 IBT Belt Unit Components
PL 90.35 IBT Belt Unit Assembly
PLCH – Common Hardware
Common Hardware

6. GENERAL PROCEDURES – INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 Machine Software
GP 5 Miscellaneous Checks
GP 6 How to Check a Motor
GP 7 How to Check a Sensor
GP 8 How to Check a Solenoid or Clutch
GP 9 How to Check a Switch
GP 10 to GP 19
GP 10 How to Switch Off the Machine or Switch On the Machine
GP 12 Machine Lubrication
GP 13 Network Clone Procedure
GP 14 Printing Reports
GP 15 Paper and Media Size Specifications
GP 16 Installation Space Requirements
GP 17 Electrical Power Requirements
GP 18 Environmental Data
GP 19 Obtaining Audit and Device Logs
GP 20 to GP 36
GP 20 First Print Out Time and Power On Time
GP 21 Restriction of Hazardous Substances (RoHS)
GP 22 Special Boot Modes
GP 23 Customer Administration Tools
GP 24 How to Set the Date and Time
GP 25 Ethernet Crossover Cable Setup
GP 27 Billing Plan/Region Conversion Process
GP 28 Billing Impression Mode Change Process
GP 29 System Administrator Password Reset
GP 31 Print/Copy Orientation Definitions
GP 32 How to Open and Close the Video Contact Chassis Unit
GP 33 How To Capture A Nananana.log From The WebUI
GP 34 Print Spool
GP 36 How to Manually Configure an IP Address
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
dC118 to dC131
dC132 to dC1215
Change Tags
Change Tags

7. WIRING DATA
PJ Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams
Block Schematic Diagrams (BSDs)
Symbology
Block Schematic Diagrams (BSDs)

8. PRODUCT TECHNICAL OVERVIEW
System Overview
Standby Power
User Interface
Machine Run Control
Main Drives and NOHAD
Paper Supply and Feed
Paper Transport
Xerographics
Fusing
Print Transportation
Finishers