Xerox WorkCentre 4150 WorkCentre 4250 WorkCentre 4260 WorkCentre 4265 Service Manual and Parts List

Service Manual and Parts List Manual Xerox WorkCentre 4150 WorkCentre 4250 WorkCentre 4260 WorkCentre 4265;
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You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox WorkCentre 4150 WorkCentre 4250 WorkCentre 4260 WorkCentre 4265 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
Change History
Warnings, Cautions and Notes
Safety Precautions
Health and Safety Incident reporting
Translation of Warnings

ACCESSING FAULT CODES

Chapter 1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Machine Configurations and Options

Chapter 2. STATUS INDICATOR RAPs
Chain 1 – Standby Power
01-100 Side Cover Assembly Open RAP
01-200, 300, 400 Tray 2, 3 or 4 Door Open RAP
01-500 Finisher Front Door Open RAP
01A Power Failure RAP
Chain 2 – User Interface
02-100, 200 USB Faults RAP
Chain 3 – Machine Run Control
03-100, 110 Finisher Interface Error RAP
03-120, 130, 140, 940, 950, 960 Machine to Tray 2, 3, 4 or HCF Communications Fault RAP2-
11
03-200, 210, 220, 230, 240, 250 MSOK Faults RAP
03-300, 310, 320, 330, 340 PEK/FEK Faults RAP
03-410 to 03-452 Paper Information Mismatch RAP
03-500, 510, 520, 558, 559 Foreign Device Interface Fault RAP
03-600 Memory Failure RAP
03-650 Ambient Temperature Sensor Fault RAP
03-700 Check Fax Kit RAP
03-800 Check HDD RAP
03-900 GUI to MCB Communications Fault RAP
03-910 MCB to NIC Communications Fault RAP
03-920 MCB to DADF Communications Fault RAP
03-970 MCB Watchdog Detects Software RAP
03-990 Machine to HCF Communications Fault RAP
03A Unable to Boot RAP
Chain 4 – Main Drives
04-100 Tray 1 Elevating Error RAP
04-200, 300, 400 Tray 2, 3, 4 or HCF Elevating Error RAP
04-500 Main Motor Locked RAP
04-800 Duplex Fan 1 Locked RAP
04-910 SMPS Fan Locked RAP
Chain 5 – DADF
05-100 DADF Jam 1 RAP
05-200 DADF Jam 2 RAP
05-300 DADF Jam 3 RAP
05-400 DADF Jam 4 RAP
05-500 DADF Jam 5 RAP
05-600 DADF Jam 6 RAP
05-700 DADF Jam 7 RAP
05-800 DADF Jam 8 RAP
05-900 DADF Jam 0 RAP
05-920 DADF Door Open RAP
05-930 DADF Exit Door Open RAP
05A Document Not Sensed in DADF RAP
Chain 6 – LSU
06-100, 200 LSU Error RAP
Chain 7 – Paper Supply
07-100 Tray 1 Paper Low RAP
07-110 Paper Empty at Tray 1 RAP
07-120 Tray 1 Cassette Out RAP
07-130 Jam 0 From Tray 1 RAP
07-200, 300, 400 Tray 2, 3, 4 or HCF Paper Low RAP
07-210, 310, 410 Paper Empty at Tray 2, 3, 4 or HCF RAP
07-220, 320, 420 Tray 2, 3, 4 or HCF Cassette Out RAP
07-230, 330, 430 Jam 0 From Tray 2, 3, 4 or HCF RAP
07-231, 331, 431 Check the Tray Feed Area RAP
07-500 Paper Empty at Bypass Tray RAP
07-530 Jam 0 From the Bypass Tray RAP
07-600 All Trays Empty Warning RAP
07-620, 630, 640 Tray 2, 3, 4 or HCF Door Open RAP
Chain 8 – Paper Transport
08-100 Jam 1 RAP
08-200, 300, 400 Jam in Tray RAP
08-500 Jam 2 RAP
08-600 Duplex Jam 0 RAP
08-610 Duplex Jam 1 RAP
08-620 Duplex Jam 2 RAP
08-700 Out Bin Full RAP
Chain 9 – Xerographics
09-100 Toner Low RAP
09-200 Toner Empty RAP
09-210 Toner Sensor RAP
09-220 Toner Expire RAP
09-230, 240, 250, 500 Toner Cartridge Communications Error RAP
09-270, 271 ID Sensor Fault RAP
09-290 Print Quality Information RAP
09-300 Drum Warning RAP
09-310 Drum Locked RAP
09-320, 330, 340, 600 Drum Cartridge Communications Error RAP
09-400 Replace Drum RAP
09-700 Toner Supplying Error RAP
09-800, 810 Invalid Toner Cartridge RAP
09-900 Invalid Drum Cartridge RAP
Chain 10 – Fusing and Copy/Print Transport
10-100, 200 Open Fuser Error/Low Heat Error RAP
10-300 Over Heat Error RAP
10-400 Fuser Unit Error RAP
10-500 Fuser Warning RAP
10-600, 610 Envelope Mode Error RAP
10-700, 710 Fuser Fuse Warning RAP
Chain 12 – Finisher
12-100 Finisher Jam 3 RAP
12-200 Finisher Jam 4 RAP
12-300 Finisher Jam 5 RAP
12-400 Finisher Duplex Jam RAP
12-500 Full Stack RAP
12-600, 610 Staple Cartridge Fault RAP
12-700, 12-800 Paddle Fault RAP
12-710, 810 Front Jogger Fault RAP
12-720, 820 Rear Jogger Fault RAP
12-730, 830 Support Finger Fault RAP
12-740, 840 Ejector Fault RAP
12-750, 850 Stapler Fault RAP
12-760, 860 Stacker Fault RAP
12A Finisher PWB DIP Switch Settings RAP
Chain 14 – Scanner
14-100 CCD Lock RAP
Chain 15 – Scan to Email
15-100 to 15-830 Scan to E-mail Faults RAP
15A Scan to E-mail Failure RAP
Chain 16 – Image Overwrite
16-100 Immediate Image Overwrite RAP
Chain 17 – Network Controller
17-100 to 610 Network Controller Faults RAP
17-562, 563 ESolutions Communication Error RAP
17-700 to 810 Server Error RAP
17-900 802.1X Authentication Error RAP
17-910 Firmware Upgrade Error RAP
Chain 20 – Fax
20-100 to 20-900 Fax Faults RAP
20A Fax Faults Without a Code RAP
OF – Other Faults
OF1 Unusual Noise RAP
OF2 UI Touch Screen Error RAP
OF3 Air Systems RAP
OF4 Copying Error RAP
OF5 Main PWB Check RAP
OF6 Machine ID Error RAP

Chapter 3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Blank Copies RAP
IQ3 Black Copies or Prints RAP
IQ4 Blurred Image From the Scanner RAP
IQ5 Vertical Black Lines or Bands RAP
IQ6 Vertical White Lines RAP
IQ7 Light Image RAP
IQ8 Dark Image RAP
IQ9 Background RAP
IQ10 Ghost Images RAP
IQ11 Stains on Back of Paper RAP
IQ12 Poor Fusing RAP
IQ13 Partial Blank Image (Not Periodic) RAP
IQ14 Partial Blank Image (Periodic) RAP
IQ15 Different Image Density (Left and Right) RAP
IQ16 Horizontal Bands RAP
IQ17 Periodic Printing Defects Check RAP
IQ18 DADF Lead Edge Offset RAP
IQ19 Poor Registration RAP
IQ20 Image Displacement RAP
Image Quality Specifications
IQS 1 Solid Area Density
IQS 2 Skew
IQS 3 Registration

Chapter 4. REPAIRS AND ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 Power Supply Unit 1 and HVPS (4150)
REP 1.2 Main PWB (4150)
REP 1.3 Power Supply Unit 2 (4150)
REP 1.4 Power Supply Unit 1 and HVPS (4250/4260)
REP 1.5 Main PWB (4250/4260/4265)
REP 1.6 Power Supply Unit 2 (4250/4260)
REP 1.7 HVPS (4265)
REP 1.8 Switched Mode Power Supply (SMPS) (4265)
REP 1.9 Power Supply Unit 2 (4265)
REPs 2 – User Interface
REP 2.1 User Interface Assembly (4150)
REP 2.2 User Interface Assembly (4250/4260)
REP 2.3 User Interface PWB (4265)
REP 2.4 User Interface Key PWB (4265)
REP 2.5 User Interface Sub PWB (4265)
REP 2.6 User Interface Assembly (4265)
REPs 4 – Main Drives
REP 4.1 Main Drive Assembly (4150)
REP 4.2 Rear Exit Cover
REP 4.3 Main Drive Assembly (4250/4260/4265)
REPs 5 – DADF
REP 5.1 DADF (4150)
REP 5.2 DADF PWB (4150)
REP 5.3 DADF (4250/4260/4265)
REP 5.4 DADF Top Cover Assembly and Document Present Sensor (4250/4260)
REP 5.5 DADF Feed Roll Assembly (4250/4260)
REP 5.6 DADF Input Tray Assembly and Paper Length Sensor (4250/4260)
REP 5.7 DADF Document Transport Assembly (4250/4260)
REP 5.8 DADF Duplex Motor Assembly (4250/4260)
REP 5.9 DADF Pickup Clutch and Registration Clutch (4250/4260)
REP 5.10 DADF Scan Motor Assembly (4250/4260)
REP 5.11 DADF Gate HP Sensor (4250/4260)
REP 5.12 DADF Pickup Guide Assembly and Sensors (4250/4260)
REP 5.13 DADF Document Path Sensors (4250/4260)
REP 5.14 DADF Top Cover Assembly (4265)
REP 5.15 DADF Pickup Assembly (4265)
REP 5.16 DADF Top Cover Sensors (4265)
REP 5.17 DADF PWB (4265)
REP 5.18 DADF Charge Coupled Device (CCDM) (4265)
REP 5.19 DADF Drive Roll Motor Assembly (4265)
REP 5.20 DADF Feed Roll Motor Assembly (4265)
REP 5.21 DADF Registration Clutch (4265)
REP 5.22 DADF Exit Sensor (4265)
REP 5.23 DADF Components Cleaning (4265)
REP 5.24 Pickup Guide Assembly (4265)
REP 5.25 Retard Roller Cover and Pickup Guide Pad (4265)
REP 5.28 DADF Pickup Rollers (4265)
REP 5.29 DADF Left/Right Hinges (4265)
REP 5.30 DADF Front Scan Read Sensor (4265)
REP 5.31 DADF Harness (4265)
REP 5.32 DADF Sub Assembly (4265)
REP 5.33 DADF Rear Scan Read Sensor (4265)
REPs 6 – LSU
REP 6.1 Laser Scan Unit (LSU)
REP 6.2 LSU FAN
REPs 7 – Paper Supply
REP 7.1 Tray 1 Feed Assembly
REP 7.2 Tray 2, 3 and 4 Paper Transport Sensors and Transport Roll Gear
REP 7.3 Tray 1 Paper Size Detect PWB
REP 7.4 Tray 2 to 4 Paper Size Detect PWB
REP 7.5 HCF Feed Assembly and Sensors
REP 7.6 HCF Paper Transport Sensors and Transport Roll Gear
REP 7.7 Tray 2, 3 and 4 Feed Assembly and Sensors
REP 7.8 Exit Tray Assembly (4265)
REPs 8 – Paper Transport
REP 8.1 Side Cover Assembly
REP 8.2 Registration Roll and Guide Components
REP 8.3 Paper Transport Assembly
REP 8.4 Speaker
REP 8.5 Bypass Tray Retard Assembly
REP 8.6 Bypass Tray Feed Roll Assembly
REP 8.7 Transport Roll Idler Assembly
REPs 9 – Xerographics
REP 9.1 Toner Dispense Motor
REP 9.2 Xerographic Module Connector and CRUM PWB (4150)
REP 9.3 Terminal Assembly
REP 9.4 Xerographic Module Connector (4250/4260)
REP 9.5 Toner Cartridge Connector (4250/4260/4265)
REP 9.6 Xerographic Module Connector (4265)
REPs 10 – Fusing and Copy/Print Transport
REP 10.1 Fuser Assembly
REP 10.2 Exit Guide Assembly and Exit Assembly
REP 10.3 Duplex Solenoid Assembly and Duplex Gate
REP 10.4 Exit Drive Assembly
REP 10.5 Fuser Assembly Components (4150)
REP 10.6 Fuser Connector (4150)
REP 10.7 Fuser Assembly Components (4250/4260/4265)
REP 10.8 Fuser Connector (4250/4260)
REP 10.9 Fuser Connector/Harness (4265)
REPs 12 – Finisher
REP 12.1 Finisher Removal
REP 12.2 Finisher PWB
REP 12.3 Transport Assembly Components
REP 12.4 Finisher Covers
REP 12.5 Front and Rear Jogger Assemblies
REP 12.6 Front and Rear Support Fingers
REP 12.7 Ejector Assembly and Support Finger Assembly
REP 12.8 Jogger Belts
REP 12.9 Stacker Drive Components
REPs 14 – Scanner
REP 14.1 Scanner Assembly (4150)
REP 14.2 Scanner Components (4150)
REP 14.3 Scanner Assembly (4250/4260/4265)
REP 14.4 Scanner Components (4250/4260/4265)
REP 14.5 Scanner Motor (4265)
REP 14.6 Platen Pulley (4265)
REP 14.7 Platen Pulley Assembly (4265)
ADJs 1 – Standby Power
ADJ 1.1 Machine Settings
ADJs 5 – Document Transport
ADJ 5.1 DADF Side Edge Registration Adjustment
ADJs 8 – Paper Transport
ADJ 8.1 Lead Edge Registration Adjustment
ADJ 8.2 Side Edge Registration Adjustment
ADJ 8.3 Lead Edge Registration Adjustment (4265)
ADJ 8.4 Side Edge Registration Adjustment (4265)
ADJs 14 – Scanner
ADJ 14.1 Shading Adjustment
ADJ 14.2 DADF Charge Coupled Device (CCD) Adjustment (4265)
ADJ 14.3 Shading Adjustment (4265)
ADJ 14.4 Scan Geometry Adjustment (4265)

Chapter 5. PARTS LISTS
5 Parts Lists
PL 1 – Standby Power
PL 1.10 Power and Control Assembly (4150)
PL 1.15 Power and Control Assembly (4250/4260/4265)
PL 1.20 Power and Control Assembly (4265)
PL 2 – User Interface
PL 2.10 User Interface (4150)
PL 2.12 User Interface (4250/4260)
PL 2.14 User Interface (4265)
PL 4 – Main Frame, Covers and Drives
PL 4.15 Main Frame Assembly
PL 4.20 Drives Assembly (4150)
PL 4.25 Drives Assembly (4250/4260/4265)
PL 5 – DADF
PL 5.10 DADF Assembly (1 of 4) (4150)
PL 5.15 DADF Assembly (2 of 4) (4150)
PL 5.20 DADF Assembly (3 of 4) (4150)
PL 5.25 DADF Assembly (4 of 4) (4150)
PL 5.30 DADF Assembly (1 of 7) (4250/4260)
PL 5.32 DADF Assembly (2 of 7) (4250/4260)
PL 5.35 DADF Assembly (3 of 7) (4250/4260)
PL 5.40 DADF Assembly (4 of 7) (4250/4260)
PL 5.45 DADF Assembly (5 of 7) (4250/4260)
PL 5.50 DADF Assembly (6 of 7) (4250/4260)
PL 5.55 DADF Assembly (7 of 7) (4250/4260)
PL 5.59 DADF Assembly (1 of 4) (4265)
PL 5.60 DADF Assembly (2 of 4) (4265)
PL 5.65 DADF Assembly (3 of 4) (4265)
PL 5.70 DADF Assembly (4 of 4) (4265)
PL 6 – Imaging
PL 6.10 LSU
PL 7 – Paper Supply
PL 7.10 Tray 1 – 4 Cassette Assembly
PL 7.15 Tray 1 Frame Assembly (1 of 2)
PL 7.17 Tray 1 Frame Assembly (2 of 2)
PL 7.20 Trays 2 – 4 Frame Assembly (1 of 2)
PL 7.25 Trays 2 – 4 Frame Assembly (2 of 2)
PL 7.30 Side Cover Assembly (1 of 3)
PL 7.32 Side Cover Assembly (2 of 3)
PL 7.35 Side Cover Assembly (3 of 3)
PL 7.40 Bypass Tray
PL 7.45 HCF (1 of 5)
PL 7.50 HCF (2 of 5)
PL 7.55 HCF (3 of 5)
PL 7.60 HCF (4 of 5)
PL 7.65 HCF (5 of 5)
PL 8 – Paper Transport
PL 8.10 Tray 1-4 & HCF Feed Assembly
PL 8.15 Registration Guide Assembly
PL 8.20 Paper Transport Assembly
PL 9 – Xerographics
PL 9.10 Toner and Xerographic modules
PL 10 – Fusing and Copy/Print Transport
PL 10.10 Fuser and Exit Assemblies
PL 10.15 Exit Assembly
PL 10.20 Exit Drive
PL 10.25 Fuser (1 of 2) (4150)
PL 10.26 Fuser (2 of 2) (4150)
PL 10.28 Fuser (1 of 2) (4250/4260/4265)
PL 10.30 Fuser (2 of 2) (4250/4260/4265)
PL 12 – Finisher
PL 12.10 Finisher Frame
PL 12.15 Duplex and Entry Components
PL 12.20 Compiler and Exit Components
PL 12.25 Support Finger Assembly
PL 12.30 Jogger and Paddle Assembly
PL 12.35 Stapler Assembly
PL 12.40 Ejector Assembly
PL 12.45 Stacker Assembly
PL 12.50 Finisher Assembly
PL 14 – Scanner
PL 14.10 Scanner Module and CVT/Document Glass (4150)
PL 14.13 Scanner Module and CVT/Document Glass (4250/4260)
PL 14.16 Scanner Module (4265)
PL 20 – Fax
PL 20.10 FAX Assembly
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools
PL 28 – Main Covers
PL 28.10 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits

Chapter 6. GENERAL PROCEDURES AND INFORMATION
GP 1 – GP 21
GP 1 Diagnostics Entry
GP 2 Fault Codes and History Files
GP 3 Machine Status
GP 4 System Administration Tools
GP 5 Reports
GP 6 Firmware Upgrade
GP 7 Machine Specifications
GP 8 DADF Document Feeding Specifications
GP 9 Paper and Media Specifications
GP 10 General Disassembly Precautions
GP 11 Service Information
GP 12 User Interface Tests Description
GP 13 Installation Space Requirements
GP 14 Glossary of Terms, Acronyms and Abbreviations
GP 15 Shading Test
GP 16 High Frequency Service Items
GP 17 Restriction of Hazardous Substances (RoHS)
GP 18 Scan Edge Print
GP 19 Memory Clear
GP 20 Format Hard Disk (4250/4260/4265)
GP 21 Set Machine Serial Number
Diagnostic Codes dC131 – dC606
dC001 Reset Auditron Master PIN (4150)
dC104 Usage Counters (4265)
dC108 Software Version (4265)
dC109 Embedded Fax Protocol Report
dC120 Fault Counters (4265)
dC122 Fault History (4265)
dC131 NVM Read/Write
dC132 NVM Initialization
dC135 High Frequency Service Items (4265)
dC305 UI Test
dC330 Component Control
dC606 Internal Print Test Patterns
dC612 Print Test Pattern (4265)
Change Tags
Change Tags

Chapter 7. WIRING DATA
Wiring Diagrams
Wiring Diagrams
PWB Connector location
PWB Connectors

Chapter 8. ACCESSORIES
ACC 1 Foreign Device Interface PWB Checkout
ACC 2 Foreign Device Interface Installation

Number of pages: 631.