Xerox WorkCentre 5222 WorkCentre 5225 WorkCentre 5230 Service Manual & Parts List

Service Manual & Parts List Xerox WorkCentre 5222 WorkCentre 5225 WorkCentre 5230;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox WorkCentre 5222 WorkCentre 5225 WorkCentre 5230 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox WorkCentre 5222 WorkCentre 5225 WorkCentre 5230 photocopier. You can find easily everything what do you need.
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1. SERVICE CALL
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density RAP
IQ4 Wrinkled Image RAP
IQ5 Residual Image (Ghosting) RAP
IQ6 Background RAP
IQ7 Deletion RAP
IQ8 Skew/Misregistration RAP
IQ9 Process Direction Bands, Streaks and Smears RAP
IQ10 Unfused Copy/Toner Offset RAP
IQ11 Repeating Bands, Streaks, Spots and Smears RAP
IQ12 Mottle RAP
IQ13 Spots RAP
IQ14 Black Prints RAP
IQ15 Blank Image RAP
Copy Quality Specifications
Copy Quality Specifications
IQS1 Solid Area Density Specification
IQS2 Uniformity Specification
IQS3 Exposure Level Specification
IQS4 Lead Edge Registration Specification
IQS5 Side Edge Registration Specification
IQS6 Skew Specification
IQS7 Lead Edge Deletion Specification
IQS8 Trail Edge Deletion Specification
IQS9 Side Edge Deletion Specification
IQS10 Resolution Specification
IQS11 Skips And Smears Specification
IQS12 Magnification Specification
IQS13 Background Specification
Defect Samples
Image Defect Samples
Auger Mark
Strobing (28mm or 14mm Pitch Density)
White Streaks (Process Direction)
Black Bands
Toner Contamination
Toner Splattering
White Spots (Irregular)
Transparency Offset (80mm Pitch Ghosts)
Regular Blanks In Process Direction (Spots, Streaks, Bands etc.)
Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.)
Regular Toner Contamination In Process Direction (Side 2)
Transparency Blocking
Moire Due To Interference With Copy Original
Light Background Due To Auto Exposure In Copies Of Originals With Frames
Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density
Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals
CVT (Constant Velocity Transport) Scan Streaks
Defects Related To Scan Print
Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals
Black Discoloration Around White Texts In Medium Density Background

4. REPAIRS AND ADJUSTMENTS
01. Drives
REP 1.1.1 Main Drive Assembly
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly
REP 2.1.2 Feeder 2 Assembly
REP 2.3.1 Tray Feed/Nudger/Retard Roll
REP 2.4.1 Registration Unit
REP 2.5.1 Takeaway Roll
REP 2.6.1 BTR Roll
REP 2.6.2 L/H Upper Cover Unit
03. ROS
REP 3.1.1 ROS Unit
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge
REP 4.1.2 Toner Cartridge
REP 4.2.1 Dispense Motor
05. Fuser
REP 5.1.1 Fuser Unit
06. Exit
REP 6.1.1 Exit2 + OCT2
07. HCF
REP 7.1.1 MPT Assembly
REP 7.2.1 MPT Feed Roll/Retard Pad
REP 7.3.1 HCF Tray 6
REP 7.3.2 HCF Feeder
REP 7.3.3 HCF Un-docking and Docking
REP 7.3.4 HCF Tray Cables
REP 7.3.5 HCF Retard / Feed / Nudger Rolls
REP 7.3.6 HCF Feed Shaft
REP 7.3.7 HCF Retard Lever Spring
REP 7.3.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring
REP 7.3.9 HCF Casters
REP 7.3.10 HCF Takeaway Roll
REP 7.3.11 HCF PWB
REP 7.3.12 HCF Feed Motor
09. Electrical Components
REP 9.1.1 MCU PWB
REP 9.1.2 MCU PWB EPROM
REP 9.2.1 ESS PWB
REP 9.2.2 ESS PWB EPROM
10. Covers
REP 10.1.1 Top Cover Assembly
REP 10.2.1 Rear Lower Cover
11. IIT
REP 11.1.1 Platen Cushion
REP 11.1.2 Control Panel Assembly
REP 11.3.1 Platen Glass
REP 11.3.2 IIT/IPS PWB (Mono)
REP 11.3.3 IIT/IPS PWB (Color)
REP 11.4.1 Lens Kit Assembly (Mono)
REP 11.4.2 Lens Kit Assembly (Color)
REP 11.5.1 Carriage Cable
REP 11.5.2 Carriage Motor Assembly
REP 11.6.1 Exposure Lamp
REP 11.6.2 Lamp Wire Harness (Mono)
REP 11.6.3 Lamp Wire Harness (Color)
12 Tray Module – 2TM
REP 12.1 Tray 3 Feeder (2TM)
REP 12.2 Tray 4 Feeder (2TM)
REP 12.3 Feed/Retard/Nudger Roll (2TM)
REP 12.4 2TM PWB
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM)
REP 13.1.2 Tray 4 Assembly (TTM)
REP 13.3.1 Front/Rear Tray Cable (TTM)
REP 13.4.1 Tray 4 Feeder (TTM)
REP 13.5.1 Tray 3 Feeder (TTM)
REP 13.6.1 Feed/Retard/Nudger Roll (TTM)
REP 13.8.1 TTM PWB
15. DADF
REP 15.1.1 DADF
REP 15.1.2 DADF Platen Cushion
REP 15.2.1 DADF Document Tray
REP 15.2.2 DADF Feeder Assembly
REP 15.2.3 DADF Front Cover
REP 15.2.4 DADF Rear Cover
REP 15.3.1 DADF PWB
REP 15.3.2 Left Counter Balance
REP 15.3.3 Right Counter Balance
REP 15.4.1 Retard Roll
REP 15.4.2 Top Cover Assembly
REP 15.6.1 Nudger Roll, Feed Roll
REP 15.8.1 Registration Roll
16. SB Finisher
REP 16.1.1 H-Transport Assembly
REP 16.1.2 Hole Punch Assembly
REP 16.1.3 H-Transport Belt
REP 16.1.4 H-Transport Motor
REP 16.2.1 SB-Finisher Undocking
REP 16.2.2 Front Cover Assembly
REP 16.2.3 Rear Upper Cover
REP 16.2.4 Rear Lower Cover
REP 16.2.5 Eject Cover
REP 16.2.6 Foot Cover
REP 16.2.7 Stacker Lower Cover
REP 16.2.8 Stacker Upper Cover
REP 16.2.9 Stack Height Sensors 1 and 2
REP 16.2.10 Sub Paddle Solenoid Assembly
REP 16.2.11 Finisher Stapler Move Motor
REP 16.2.12 Finisher Stapler Assembly
REP 16.2.13 Compiler Tray Assembly
REP 16.2.14 Folder Knife Assembly
REP 16.2.15 Stacker Elevator Motor
REP 16.2.16 Stacker Tray
REP 16.2.18 Eject Belt
REP 16.2.19 Eject Motor Assembly
REP 16.2.21 Finisher PWB
REP 16.2.22 Finisher LVPS
REP 16.2.23 Eject Motor
REP 16.2.24 Front/Rear Tamper Motor
REP 16.2.25 Front/Rear Tamper Home Sensors
REP 16.2.26 Compiler No Paper Sensor
REP 16.2.27 Front/Rear Carriage Assembly
REP 16.3.1 Booklet PWB
REP 16.3.2 Booklet Maker Assembly
REP 16.3.3 Booklet Front Cover
REP 16.3.4 Booklet Rear Cover
REP 16.3.5 Booklet Top Cover
REP 16.3.6 Booklet PWB Cover
REP 16.3.7 Booklet Left Cover
REP 16.3.8 Booklet Front/Rear Stapler
REP 16.3.9 Booklet Stapler Move Motor
22. A Finisher
REP 22.1 Intergrated Office Finisher
REP 22.3.1 Paddle Belt
REP 22.3.2 Sub Paddle Solenoid
REP 22.4.1 Exit Roll Assembly
REP 22.4.2 Staple Assembly
REP 22.4.3 Set Clamp Home Sensor
REP 22.4.4 Exit Roll Assembly
REP 22.5.1 Pinch Roll
REP 22.5.2 Finisher Entrance Sensor
REP 22.5.3 Compile Exit Sensor
REP 22.5.4 Main Paddle Shaft Assembly
REP 22.5.5 Lower Chute Assembly
REP 22.6.1 ENT Roll Assembly
REP 22.6.2 Upper Chute Assembly
REP 22.7.1 Finisher Control PWB
REP 22.8.1 Stacker Tray Assembly
REP 22.8.2 Stacker Shaft Assembly
REP 22.8.3 Stacker Motor
REP 22.8.4 Stacker Stack Sensor
REP 22.9.1 Compile Assembly
REP 22.9.2 Set Clamp Shaft
REP 22.9.3 Eject Belts
REP 22.9.4 Eject/Set Clamp Motor Assembly
REP 22.9.5 Rear Tamper Home Sensor
REP 22.9.6 Eject Shaft Assembly
REP 22.10.1 Front/Rear Tamper Motor Assembly
REP 22.10.2 Front Tamper Home Sensor
REP 22.10.3 Eject Clamp Home Sensor
REP 22.10.4 Stack Height Sensor
7. HCF
ADJ 7.1.2 HCF Side Edge Registration
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration
ADJ 9.2.1 Edge Erase Value Adjustment
ADJ 9.3.1 Firmware Version Downloading
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration
ADJ 11.2.1 Reduce/Enlarge Adjustment
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment
15. DADF
ADJ 15.1.1 DADF Side Edge Registration
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function
ADJ 15.1.4 DADF Lead Edge Registration
ADJ 15.1.5 DADF Height Adjustment
ADJ 15.1.6 DADF Position (Skew) Adjustment

5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
1. Drives
PL 1.1 Main Drive
2. Paper Transportation
PL 2.1 Tray, Feeder 1/2 Assembly
PL 2.2 Tray 1/2
PL 2.3 Feeder 1/2 Assembly
PL 2.4 Registration
PL 2.5 Vertical Transport Cover
PL 2.6 Transfer Cover Assembly
PL 2.7 L/H Upper Chute Assembly
PL 2.8 L/H Upper Cover Assembly
PL 2.9 Envelope Tray Assembly
3. ROS
PL 3.1 ROS
4. Xerographics/Develoment
PL 4.1 CRU, Toner Cartridge
PL 4.2 Toner System
5. Fuser
PL 5.1 Fuser Unit
6. Exit
PL 6.1 Exit
PL 6.2 Exit 1
PL 6.3 L/H Upper Chute Assembly
PL 6.4 Tray Guide Assembly
PL 6.5 Tray Guide Assembly
7. MSI
PL 7.1 MSI Assembly
PL 7.2 Lower Frame Assembly
PL 7.3 MSI Tray Assembly
8. Duplex
PL 8.1 Duplex Unit
PL 8.2 Inner Chute Assembly
9. Electrical Components
PL 9.1 Electrical
PL 9.2 ESS
PL 9.3 FAX Unit
PL 9.4 Wire Harnesses
10. Covers
PL 10.1 Cover-Front, Left
PL 10.2 Cover-Rear, Right
11. IIT
PL 11.1 Platen/Cover
PL 11.2 Control Panel
PL 11.3 Platen Glass
PL 11.4 CCD PWB, Sensor
PL 11.5 Carriage Cable/Motor
PL 11.6 Full/Half Rate Carriage
12. Tray Module-2T
PL 12.1 Tray, Feeder Assembly-2 Tray
PL 12.2 Tray 3/4 Assembly-2 Tray
PL 12.3 Tray 3/4 Feeder- 2 Tray
PL 12.4 Left Cover-2 Tray
PL 12.5 Takeaway Roll-2 Tray
PL 12.6 Electrical-2 Tray
PL 12.7 Cover-2 Tray
13. Tray Module-TT
PL 13.1 Tray 3/4 Assembly-Tandem
PL 13.2 Tray 3 Assembly-Tandem
PL 13.3 Tray 4 Assembly-Tandem
PL 13.4 Paper Feed (1/2)-Tandem
PL 13.5 Paper Feed (2/2)-Tandem
PL 13.6 Tray 3/4 Feeder-Tandem Tray
PL 13.7 Left Cover Assembly-Tandem
PL 13.8 Electrical-Tandem Tray
PL 13.9 Cover-Tandem Tray
14. Mobile Stand
PL 14.1 Mobile Stand
15. DADF
PL 15.1 DADF
PL 15.2 DADF Component Cover
PL 15.3 DADF Base Cover
PL 15.4 DADF Feeder Component
PL 15.5 Top Cover Component
PL 15.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll
PL 15.7 DADF Feeder-Chute
PL 15.8 DADF Feeder-Roll
PL 15.9 Motor Unit Assembly
PL 15.10 DADF Document Tray
18. HCF
PL 18.1 HCF Unit
PL 18.2 HCF Tray 6 (1 of 2)
PL 18.3 HCF Tray 6 (2 of 2)
PL 18.4 HCF Feeder (1 of 3)
PL 18.5 HCF Feeder (2 of 3)
PL 18.6 HCF Feeder (3 of 3)
PL 18.7 HCF Top Cover Unit
PL 18.8 HCF Electrical and Rail
22. Integrated Office Finisher
PL 22.1 Finisher Assembly (Part 1 of 2) (Integrated Office Finisher)
PL 22.2 Finisher Assembly (Part 2 of 2) (Integrated Office Finisher)
PL 22.3 Stacker Base Assembly (Part 1 of 5) (Integrated Office Finisher)
PL 22.4 Stacker Base Assembly (Part 2 of 5) (Integrated Office Finisher)
PL 22.5 Stacker Base Assembly (Part 3 of 5) (Integrated Office Finisher)
PL 22.6 Stacker Base Assembly (Part 4 of 5) (Integrated Office Finisher)
PL 22.7 Stacker Base Assembly (Part 5 of 5) (Integrated Office Finisher)
PL 22.8 Stacker Tray Assembly (Integrated Office Finisher)
PL 22.9 Compile Assembly (Part 1 of 2) (Integrated Office Finisher)
PL 22.10 Compile Assembly (Part 2 of 2) (Integrated Office Finisher)
23. Office Finisher LX
PL 23.1 H-Transport Assembly (1 of 5) (Office Finisher LX)
PL 23.2 H – Transport Assembly (2 of 5) (Office Finisher LX)
PL 23.3 H – Transport Assembly (3 of 5) (Office Finisher LX)
PL 23.4 H – Transport Assembly (4 of 5) (Office Finisher LX)
PL 23.5 H – Transport Assembly (5 of 5) (Office Finisher LX)
PL 23.6 Finisher Covers (Office Finisher LX)
PL 23.7 Finisher Stacker (Office Finisher LX)
PL 23.8 Finisher Stapler (Office Finisher LX)
PL 23.9 Finisher Eject (1 of 5) (Office Finisher LX)
PL 23.10 Finisher Eject (2 of 5) (Office Finisher LX)
PL 23.11 Finisher Eject (3 of 5) (Office Finisher LX)
PL 23.12 Finisher Eject (4 of 5) (Office Finisher LX)
PL 23.13 Finisher Eject (5 of 5) (Office Finisher LX)
PL 23.14 Finisher Exit/Folder Assembly (Office Finisher LX)
PL 23.15 Folder Assembly (Office Finisher LX)
PL 23.16 Finisher Electrical (Office Finisher LX)
PL 23.17 Booklet Cover (Office Finisher LX)
PL 23.18 Booklet Stapler Assembly (Office Finisher LX)
PL 23.19 Booklet Front Stapler Assembly (Office Finisher LX)
PL 23.20 Booklet Rear Stapler Assembly (Office Finisher LX)
PL 23.21 Booklet Electrical (Office Finisher LX)
Common Hardware
Common Hardware
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION
How to use UI Diagnostics
UI Diagnostic Mode
Various Reports
Jam Report
Failure Report
Shutdown Report
Diagnostics (NVM)
NVM Read/Write
IOT NVM List
IIT NVM List
Controller & Fax NVM List
Diagnostics (Others)
Serial Number/Billing Meter Data
Reading HFSI
Initialize HFSI Counters
Adjust Tone Up / Down
Tray5 (Bypass) Guide Adjustment
Initialize NVM
Component Control
Hard Disk Diagnostic Program
Test Pattern Print
Webpage Administrator Password
Center Tray Offsetting
E-Mail Icon
FAX Output Separation
General Procedures
GP 1 Intermittent Problem RAP
GP 2 Fax Diagnostics
GP 3 Resetting the Administrator Password
GP 4 Replacing Billing PWBs
GP 5 Printing Reports
GP 6 Special Boot Modes
GP 7 Country Code Setting
GP 8 Firmware Version
GP 9 Key Operator Log In
General Information
Space Requirements
Product Specs
Common Tools
Product Tools and Test Patterns
Log Book Storage
Cleaning Materials
Machine Consumables
Glossary of Terms
Change Tag Information
Change Tag Introduction
IOT/Processor (P) Tags

7. WIRING DATA
7 Plug/Jack Locations Integrated Finisher
7.1.1 Plug/Jack Locations Integrated Finisher
7.1.2 Plug/Jack Illustrations
7 LX Finisher Plug/Jack Locations
LX Finisher Plug/Jack Locations
7 HCF Plug/Jack Locations
HCF Plug/Jack Locations
7 Plug/Jack Locations
Plug/Jack Locations
7 Wirenets
IOT Wirenets
HCF Wirenets
Integrated Office Finisher Wirenets
Office Finisher LX Wirenets
7 BSDs
Chain 1 Standby Power
Chain 2 User Interface
Chain 3 Machine Run Control
Chain 4 Start Print Power
Chain 5 Document Transportation
Chain 6 Imaging
Chain 7 Paper Supply
Chain 8 Paper Feed and Transportation
Chain 9 Xerographics
Chain 10 Copy Transportation and Fusing
Chain 12 Finishing
Chain 16 ESS
Chain 17 FAX

WorkCentre5222 WorkCentre5225 WorkCentre5230 WorkCentre-5222 WorkCentre-5225 WorkCentre-5230 Wc5222 Wc5225 Wc5230 Wc-5222 Wc-5225 Wc-5230 work centre centre center mfp