Xerox WorkCentre 5735 WorkCentre 5740 WorkCentre 5745 WorkCentre 5755 WorkCentre 5765 WorkCentre 5775 WorkCentre 5790 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox WorkCentre 5735 WorkCentre 5740 WorkCentre 5745 WorkCentre 5755 WorkCentre 5765 WorkCentre 5775 WorkCentre 5790;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox WorkCentre copier.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox WorkCentre 5735 WorkCentre 5740 WorkCentre 5745 WorkCentre 5755 WorkCentre 5765 WorkCentre 5775 WorkCentre 5790 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod / Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Machine Features

2. STATUS INDICATOR RAPs
Chain 1 – Standby Power
01-300 Front Door Open RAP
01-305 Left Hand Door Open RAP
01A Ground Distribution RAP
01B 0V Distribution RAP
01C AC Power RAP
01D +3.3V Distribution RAP
01E +5V Distribution RAP
01F +12V Distribution RAP
01G +24V Distribution RAP
01H Short Circuit and Overload RAP
01J Power On and LVPS Control Signal RAP
01K Sleep Mode RAP
Chain 2 – User Interface
02-309 UI Control Panel Button or Touch Screen RAP
02-320, 02-380 UI Communication Test RAP
02-390, 02-391, 02-704, 02-706 UI Software Error RAP
02-392 Custom Services Access RAP
02-705, 02-707, 02-709, 02-712, 02-715 UI Failure RAP
Chain 3 – Machine Run Control
03-300, 306, 461, 482, 805, 870 Single Board Controller PWB to IOT PWB Error RAP
03-310 Single Board Controller PWB to UI Error RAP
03-315, 325, 347, 348, 349, 355, 400 Single Board Controller PWB Failure RAP
03-320 to 03-324 Single Board Controller PWB to DADH Error RAP
03-330, 03-462 Single Board Controller PWB to Scanner Fault Entry RAP
03-330A, 03-462A Single Board Controller PWB to Scanner Fault RAP (W/O TAG 150)
03-330B, 03-462B Single Board Controller PWB to Scanner Fault RAP (W/TAG 150)
03-336 FAX Card Self Test Failure RAP
03-338 FAX Communication Error RAP
03-340, 03-416 Single Board Controller PWB to Network Controller Fault RAP
03-350, 03-351, 03-354 IOT to Tray 1 and Tray 2 PWB Error RAP
03-359, 03-407 HCF Communications and Detection Error RAP
03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP
03-365 IOT Bus Failure RAP
03-366 IOT to Tray 5 Module Communication Failure RAP
03-367 S2X Data Transmission Failure RAP
03-371, 03-372 Fuser and Xerographic CRUM Communication Error RAP
03-374 Power Off Failure RAP
03-395, 396, 852, 853 IOT PWB Fault RAP
03-397 Main Motor Not Controlled RAP
03-401, 03-403 Fax Not Detected RAP
03-412 Foreign Device PWB Fault RAP
03-415 Tray 5 Module Not Detected / Confirmed RAP
03-417 Incompatible Fax Software RAP
03-419, 03-420 Incompatible Software RAP
03-423, 424, 433, 434, 821, 822, 831, 832 Print Command Late RAP
03-480 IOT +24V Supply Failure RAP
03-700, 03-780, 03-785, 03-790 Power On / Power Off Event Fault RAP
03-720 ODIO Time-out Error RAP
03-770 IOT PWB Software Reset RAP
03-777 Power Loss Detected RAP
03A Single Board Controller PWB Module Cooling Fan Failure RAP
03B Mark Service Unavailable RAP
03C Hard Disk Failure RAP
03D Software Module Failure RAP
Chain 4 – Main Drives
04A Main Drive Motor and Photoreceptor Motor RAP
Chain 5 – DADH
05-300 DADH Open RAP
05-305 DADH Top Cover Open RAP
05-310 Document too Short RAP
05-330, 05-331 DADH Feed Sensor Failure Entry RAP
05-330A, 05-331A DADH Feed Sensor Failure RAP (35 ppm)
05-330B, 05-331B DADH Feed Sensor Failure RAP (40 to 90 ppm)
05-335 DADH Takeaway Sensor Failure RAP
05-340 DADH Registration Sensor Failure RAP
05-345, 05-346 DADH Exit Sensor Failure RAP
05-350, 05-352 DADH CVT Sensor Failure RAP
05A DADH Other Faults RAP
05B DADH Document Present Sensor Failure Entry RAP
05C Document Size Sensor Failure Entry RAP
05D DADH Motor Failure RAP
05E DADH Feed Clutch Failure RAP
05F Damaged Documents RAP
05G DADH Document Present Sensor Failure RAP (35 ppm)
05H DADH Document Present Sensor Failure RAP (40-90 ppm)
05J Document Size Sensor Failure RAP (35 ppm)
05K Document Size Sensor Failure RAP (40-90 ppm)
Chain 6 – ROS
06-020 ROS Motor Failure RAP
06-340 ROS Laser Failure RAP
06-350 ROS Laser Not Under Control RAP
Chain 7 – Paper Supply
07-301 Tray 1 Open During Run RAP
07-302 Tray 2 Open During Run RAP
07-303 Tray 3 Open During Run Entry RAP
07-303A Tray 3 Open During Run RAP (W/O TAG 151)
07-303B Tray 3 Open During Run RAP (W/TAG 151)
07-304 Tray 4 Open During Run Entry RAP
07-304A Tray 4 Open During Run RAP (W/O TAG 151)
Status Indicator RAPs
07-304B Tray 4 Open During Run RAP (W/TAG 151)
07-306 Tray 5 Door Open During Run RAP
07-353 Tray 1 Elevator Lift Failure RAP
07-354 Tray 2 Elevator Lift Failure RAP
07-355 Tray 3 Elevator Lift Failure Entry RAP
07-355A Tray 3 Elevator Lift Failure RAP (W/O TAG 151)
07-355B Tray 3 Elevator Lift Failure RAP (W/TAG 151)
07-360 Tray 4 Elevator Lift Failure Entry RAP
07-360A Tray 4 Elevator Lift Failure RAP (W/O TAG 151)
07-360B Tray 4 Elevator Lift Failure RAP (W/TAG 151)
07-372 Tray 5 Undocked During Run RAP
07-373 Tray 5 Elevator Lift Failure RAP
07-374 Tray 5 Elevator Lower Failure RAP
07A Tray 1 and Tray 2 Empty RAP
07B Tray 3 and Tray 4 False Low Paper Level Entry RAP
07C Tray 3 and Tray 4 False Low Paper Level RAP (W/TAG 151)
07D Bypass Tray RAP
07E Tray 1 and 2 Wrong Size Paper RAP
07F Tray 3 or Tray 4 Out of Paper Entry RAP
07G Tray 3 or Tray 4 Out of Paper RAP (W/TAG 151)
07H Tray Out of Service RAP
07J Tray 5 Empty RAP
07K Tray 3 and Tray 4 False Low Paper Level RAP (W/O TAG 151)
07L Tray 3 or Tray 4 Out of Paper RAP (W/O TAG 151)
Chain 8 – Paper Transport
08-100 Wait Sensor Jam Entry RAP
08-100A Wait Sensor Jam RAP (35-55 ppm)
08-100B Wait Sensor Jam RAP (65-90 ppm)
08-101 Tray 1 Misfeed RAP
08-102 Tray 2 Misfeed RAP
08-103, 08-113 Tray 3 Misfeed Entry RAP
08-103A, 08-113A Tray 3 Misfeed RAP (W/O TAG 151)
08-103B, 08-113B Tray 3 Misfeed RAP (W/TAG 151)
08-104, 08-114 Tray 4 Misfeed Entry RAP
08-104A, 08-114A Tray 4 Misfeed RAP (W/O TAG 151)
08-104B, 08-114B Tray 4 Misfeed RAP (W/TAG 151)
08-106 Lead Edge Late to Tray 1 Feed Sensor RAP
08-107 Tray 3 Paper Feed Jam RAP (W/O TAG 151)
08-108 Tray 3 or Tray 4 Paper Feed Jam Entry RAP
08-108A Tray 3 or Tray 4 Paper Feed Jam RAP (W/O TAG 151)
08-108B Tray 3 or Tray 4 Paper Feed Jam RAP (W/TAG 151)
08-115, 08-117 Tray 5 Misfeed Entry RAP
08-115A, 08-117A Tray 5 Misfeed RAP (35-55 ppm)
08-115B, 08-117B Tray 5 Misfeed RAP (65-90 ppm)
08-131 Lead Edge Late to Tray 3 Exit Sensor RAP (W/TAG 151)
08-132 Tray 3 Paper Feed Jam RAP (W/TAG 151)
08-133 Tray 4 Paper Feed Jam RAP (W/TAG 151)
08-150, 08-151 Registration Jam Entry RAP
08-150A, 08-151A Registration Jam RAP (35-55 ppm)
08-150B, 08-151B Registration Jam RAP (65-90 ppm)
08-155, 08-156 Bypass Tray Registration Jam Entry RAP
08-155A, 08-156A Bypass Tray Registration Jam RAP (35-55 ppm)
08-155B, 08-156B Bypass Tray Registration Jam RAP (65-90 ppm)
08-160, 08-161 Duplex Paper Path Jam Entry RAP
08-160A, 08-161A Duplex Paper Path Jam RAP (35-55 ppm)
08-160B, 08-161B Duplex Paper Path Jam RAP (65-90 ppm)
08-171 Unexpected Time Out RAP
08-174 Missing Pre-release Sheet RAP
08-180 Unable to Feed Next Sheet RAP
08-181 Unexpected Time Out in Simplex Inverted Mode RAP
08-182 Unexpected Time Out in Duplex Mode RAP
08-190 Post Jam Clearance Initialization RAP
Chain 9 – Xerographics
09-060 HVPS Fault RAP
09-310, 09-390 Low Toner Sensor Failure RAP
09-341, 09-342 Scorotron Cleaning Failure RAP
09-350 Erase Lamp Failure RAP
09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor Failure RAP
09-365 Relative Humidity Sensor Failure RAP
09-370 Developer Temperature Sensor Failure RAP
09-375 Ambient Temperature Sensor Failure RAP
09-380 Waste Toner Door Switch Failure RAP
09-399 Incompatible Xerographic Module RAP
09A Photoreceptor Motor RAP
09B Waste Toner Full Sensor RAP
09C Photoreceptor Fan RAP
Chain 10 – Fusing and Copy/Print Transportation
10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch Entry RAP
10-101A, 10-102A, 10-103A Lead Edge Late to Fuser Exit Switch RAP (35-55 ppm)
10-101B, 10-102B, 10-103B Lead Edge Late to Fuser Exit Switch RAP (65-90 ppm)
10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP
10-120, 10-121, 10-126 IOT Exit Sensor RAP
10-132, 10-133, 10-134 Lead Edge Late to Inverter Sensor RAP (65-90 ppm)
10-135, 10-136, 10-137, 10-138 Trail Edge Late from Inverter Sensor RAP
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10-365, 10-380
Fuser Over Temperature RAP
10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP
10-399 Fuser Authorization Failure RAP
10A Fuser Web Motor RAP
Chain 11-110 – 2K LCSS
11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319-110
Rear Tamper Move Failure RAP
11-024-110, 11-025-110 Paddle Roll Failure RAP
11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP
11-043-110, 11-350-110 Hole Punch Operation Failure RAP
11-050-110, 11-360-110 Staple Head Operation Failure RAP
11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP
11-100-110 2K LCSS Paper Entry RAP
11-110-110 Sheet Late to Hole Punch RAP
Status Indicator RAPs
11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP
11-140-110, 11-142-110 Sheet Late to Bin 1 RAP
11-300-110, 11-302-110, 11-303-110 Interlocks RAP
11-320-110, 11-322-110 Ejector Movement Failure RAP
11-364-110 Stapling Failure RAP
11A-110 Offline Stapling Fault RAP
11B-110 Bin 1 Overload RAP
11C-110 2K LCSS Initialization Failure RAP
11D-110 2K LCSS Power Distribution RAP
11E-110 2K LCSS to Machine Communications Interface RAP
11F-110 2K LCSS PWB DIP Switch Settings RAP
11G-110 2K LCSS PWB Damage RAP
11H-110 Copy Damage in the 2K LCSS RAP
11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
11K-110 2K LCSS Poor Stacking RAP
Chain 11-120 – 1K LCSS
11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-319-120
Rear Tamper Move Failure RAP
11-024-120, 11-025-120 Paddle Roll Failure RAP
11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP
11-050-120, 11-360-120 Staple Head Operation Failure RAP
11-100-120 1K LCSS Paper Entry RAP
11-130-120, 11-132-120 Paper Exiting to Bin 0 RAP
11-140-120, 11-142-120 Sheet Late to Bin 1 RAP
11-300-120, 11-302-120, 11-303-120 Interlocks RAP
11-320-120, 11-322-120 Ejector Movement Failure RAP
11-364-120 Stapling Failure RAP
11A-120 Bin 1 Overload RAP
11B-120 Initialization Failure RAP
11C-120 1K LCSS Power Distribution RAP
11D-120 1K LCSS to Machine Communications Interface RAP
11E-120 1K LCSS PWB DIP Switch Settings RAP
11F-120 1K LCSS PWB Damage RAP
11G-120 Copy Damage in the 1K LCSS RAP
11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
11J-120 1K LCSS Poor Stacking RAP
Chain 11-171 – HVF
11-024-171, 11-026-171 Paddle Roller Position RAP
11-044-171 to 11-047-171 Punch Unit Head and Position RAP
11-056-171, 11-057-171 Inserter Bottom Plate RAP
11-061-171, 11-416-171 HVF BM Creasing RAP
11-062-171 HVF BM Crease Roll Failure RAP
11-063-171, 11-411-171 HVF BM Staple Unit 1 Failure RAP
11-065-171, 11-383-171 HVF BM Backstop Failure RAP
11-066-171, 11-384-171 HVF BM Tamper Failure RAP
11-083-171, 11-440-171 to 11-443-171 Paper Pusher RAP
11-100-171, 11-101-171 HVF Entry Sensor RAP
11-130-171, 11-132-171 HVF Top Exit Sensor RAP
11-140-171, 11-142-171 HVF 2nd to Top Exit Sensor RAP
11-157-171, 11-161-171 HVF Buffer Position Sensor RAP
11-158-171, 11-160-171, 162-171, 163-171 HVF BM Entry RAP
11-164-171, 11-165-171 HVF Buffer Path RAP
11-172-171 HVF BM Compiler Exit Jam RAP
11-173-171 to 11-177-171 HVF Offset Unit RAP
11-180-171, 11-182-171 HVF BM Exit Jam RAP
11-183-171, 11-184-171 HVF BM Paper Jam RAP
11-185-171 to 11-187-171 Tri-Folder Exit Sensor and Assist Sensor RAP
11-188-171, 11-189-171 HVF Nip Split RAP
11-191-171, 11-193-171, 11-194-171, 11-196-171 Inserter Paper Jam RAP
11-198-171, 11-199-171 HVF Paper Jam RAP
11-300-171, 11-302-171, 11-303-171 HVF Docking and Interlock RAP
11-306-171, 11-309-171 HVF Inserter Interlock RAP
11-307-171, 11-308-171 Tri-folder Interlock RAP
11-371-171 to 11-377-171 HVF Stapler Position and Priming RAP
11-380-171 HVF Punch Unit Paper Edge Detect RAP
11-392-171 to 11-395-171 HVF Front Tamper Tray RAP
11-396-171 to 11-399-171 HVF Rear Tamper Tray RAP
11-403-171, 11-413-171, 11-414-171 HVF BM Staple Head 2 and Stapler Module RAP
11-415-171 HVF BM Crease Roll Gate Home RAP
11-417-171, 11-418-171 HVF BM Flapper RAP
11-450-171, 11-456-171 to 11-459-171 HVF Ejector Module RAP
11-451-171 to 11-455-171 HVF Ejector Roll and Lower Paddle RAP
11-460-171 to 11-462-171 HVF Bin 1 Position RAP
11-463-171, 11-464-171 HVF BM +24V Failure RAP
11-465-171 to 11-468-171 Paddle Unit Position RAP
11-473-171 to 11-478-171 Support Finger Position RAP
11-479-171 Inserter Paper Length Fault RAP
11A-171 HVF Power Distribution RAP
11B-171 HVF BM to Machine Communications Interface and BM Present RAP
11C-171 HVF BM Bin 2 Failure RAP
11D-171 Booklet Quality RAP
11E-171 Copy Damage in the HVF BM RAP
11F-171 Mis-Registration in Stapled and Unstapled Sets RAP
11G-171 HVF BM Poor Stacking RAP
11H-171 Pause to Unload (PTU) RAP
11J-171 Inserter Paper Sensing and +5V Supply RAP
11K-171 HVF Initialization Failure RAP
11L-171 Tri-Folder Not Detected RAP
11M-171 Curl Suppressor RAP
11N-171 Chad Bin Present and Bin Full RAP
11P-171 Buffer Clamp RAP
Chain 12 – Offset Catch Tray
12-301 Offset Catch Tray Failure RAP
Chain 14 – Scanner
14-110 Scan Carriage Home Sensor Entry RAP
14-110A Scan Carriage Home Sensor RAP (W/O TAG 150)
14-110B Scan Carriage Home Sensor RAP (W/TAG 150)
14-310 CCD PWB Not Detected RAP (W/O TAG 150)
14-320 CVT Active Hot Line in Wrong State RAP
Status Indicator RAPs
14-322 Platen Active Hot Line in Wrong State RAP (W/O TAG 150)
14-340 Scanner AGC Failure RAP
14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP
14-703A to 14-706A, 712A, 714A, 716A, 718A
Failure To Calibrate RAP (W/O TAG 150)
14-703B to 14-706B, 712B, 714B, 718B Failure To Calibrate RAP (W/TAG 150)
14-710 NVM Value Out Of Range RAP
14-720 Scan Length Out Of Range RAP
14-730 Scanner Application Card Failure RAP
14A Scanning Document Size Entry RAP
14B Scanning Document Size RAP (W/O TAG 150)
14C Scanning Document Size RAP (W/TAG 150)
14D Exposure Lamp Failure RAP
Chain 16 – Network Controller
16A Network Error Entry RAP
16B FTP or SMB Unable to Connect to Remote Server RAP
16C Remote Directory Lock Failed RAP
Chain 19 – Image Processing
19-401, 19-402, 19-403 Out of Memory Resources RAP
19-404 Compressor Time-out RAP
19-406 Loopback DVMA Time-out RAP
19-407, 19-408 Middle Function DVMA Time-out RAP
19-409 Video Job Integrity Fault RAP
Chain 20 – Fax
20-302, 20-303 Fax Reset Failure RAP
20-305 Fax System Low Memory Unrecoverable RAP
20-320 Fax Fault Not Cleared RAP
20-322 Fax Non-Volatile Device not Present RAP
20-323, 20-324 Fax System Memory Low RAP
20-327 Extended Fax PWB Failure RAP
20-331, 20-339, 20-341 Fax Network Line 1 Fault RAP
20-332, 20-340 Fax Network Line 2 Fault RAP
20-342 Fax File Integrity Fault RAP
20-701 Fax Phone Book Download Failed Entry RAP
20-701A Fax Phone Book Download Failed RAP (W/O TAG X-001)
20-701B Fax Phone Book Download Failed RAP (W/TAG X-001)
20-710, 20-711 Image Overwrite Error Entry RAP
20-710A, 20-711A Image Overwrite Error RAP (W/O TAG X-001)
20-710B, 20-711B Image Overwrite Error RAP (W/TAG X-001)
20A Fax Entry RAP
20B Unable To Send A Fax RAP
20C Unable To Send A Fax To Some Machines RAP
20D Unable To Receive A Fax RAP
20E Fax Will Not Print RAP
20F Fax Tab Not Available RAP
20G Embedded Fax Checkout
20H Embedded Fax PWB Voltage Checkout (W/O TAG X-001)
20J Fax Problems on Digital Networks RAP
Chain 22 – System Errors
22-300 AHA End of Record Error RAP
22-306 to 22-315, 22-801, 22-814 System Error RAP
22-316, 22-810, 22-820 Capability That Does Not Exist RAP
22-370 Cannot Communicate to the XSA Database RAP
22-400 to 22-403, 22-423, 22-426, 22-427, 22-775 Option Install Failure RAP
22-404 to 22-406 Option Install Failure RAP
22-407 Embedded Fax Install Failure RAP
22-410 to 22-416, 22-423, 22-425, 22-428, 22-777 Option Remove Failure RAP
22-417 Embedded Fax Remove Failure RAP
22-419 Embedded Fax Enable Failure RAP
22-421 Embedded Fax Disable Failure RAP
22-450 Test Pattern Standard Grey Level Too High RAP
22-451 Test Pattern Average Grey Level Too Low RAP
22-452 Test Pattern Average Grey Level Too High RAP
22-760 IQA Factor Set to Maximum RAP
22-761 IQA Factor Set to Minimum RAP
22-774 CPSR File Cabinet Enable Failure RAP
22-776 CPSR File Cabinet Disabled Failure RAP
22-819, 22-831 to 22-837 Time Out Error RAP
OF – Other Faults
OF1 Audible Noise RAP
OF2 Touch Screen Failure RAP
OF3 Dead Machine RAP
OF4 Status Codes and Messages RAP
OF4a Status Codes in Numerical Order
OF4b Status Messages in Alphabetical Order
OF5 Boot Up Failure RAP
OF6 Ozone and Air Systems RAP
OF7 IOT PWB Diagnostics RAP
OF8 Multi-feed RAP
OF9 False Fuser End of Life RAP
OF10 Intermittent Failure RAP
OF11 Waste Toner Contamination RAP
OF12 False Xerographic Module End of Life RAP
OF13 Convenience Stapler RAP
OF14 Extensible Interface Platform RAP
OF15 Xerox Secure Access RAP

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Defects RAP
IQ3 Xerographic RAP
IQ4 Fuser Module RAP
IQ5 Print Damage RAP
IQ6 Narrow Bands RAP
IQ7 DADH, Document Glass and Scanner RAP
IQ8 Skew RAP
IQ9 Unacceptable Received Facsimile Image Quality RAP
IQ10 Image Quality Improvement RAP
IQ11 Light Copies RAP
IQ12 Barber Pole Deletions / Developer Leakage RAP
IQ13 Cockle Deletion RAP
Image Quality Specifications
IQS 1 Solid Area Density
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy / Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS AND ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 Power and Control Assembly
REP 1.2 Wiring Harness Repairs
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Door Interlock Switch
REP 1.9 LVPS and Base Module
REP 1.10 HVPS
REP 1.11 Molex Mini-Fit Junior Connectors
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REP 2.2 User Interface Touch Screen PWB
REP 2.3 User Interface Control PWB
REP 2.4 User Interface Touch Screen
REPs 3 – Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Hard Disk Drive
REP 3.3 Software Module
REP 3.4 Single Board Controller and Power Distribution PWBs
REPs 4 – Main Drives
REP 4.1 Main Drive Module (35-55 ppm)
REP 4.2 Main Drive PWB (35-55 ppm)
REP 4.3 Main Drive Belt, Drive Gears and Idlers (35-55 ppm)
REP 4.4 Photoreceptor Drive Gear
REP 4.5 Main Drive Module (65-90 ppm)
REP 4.6 Main Drive PWB (65-90 ppm)
REP 4.7 Main Drive Belts, Drive Gears and Idlers (65-90 ppm)
REPs 5 – DADH
REP 5.1 Top Cover Assembly
REP 5.2 Top Access Cover Assembly
REP 5.3 Feed Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Baffle Assembly
REP 5.6 Takeaway Roll Assembly
REP 5.7 Duplex Solenoid
REP 5.8 Takeaway and CVT Sensor
REP 5.9 Length Detect Sensors
REP 5.10 Registration Sensor
REP 5.11 Exit Sensor
REP 5.12 DADH Counterbalance
REP 5.13 Exit Roll Assembly
REP 5.14 Feed Roll Assembly
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt
REP 5.16 Document Width Sensor
REP 5.17 Input Tray Static Eliminator
REP 5.18 Exit Roll Idler
REP 5.19 DADH Removal
REP 5.20 Mylar Guide Strip
REPs 6 – ROS
REP 6.1 ROS
REPs 7 – Paper Supply
REP 7.1 Tray 1 and Tray 2 Removal
REP 7.2 Tray 3 and Tray 4 Removal (W/O TAG 151)
REP 7.3 Tray 3 and Tray 4 Elevator Motor (W/O TAG 151)
REP 7.4 Tray 3 and Tray 4 Elevator Cables (W/O TAG 151)
REP 7.5 Bypass Tray and Left Hand Door Assembly
REP 7.6 Tray 1 and Tray 2 Paper Guides
REP 7.7 Tray 3 and Tray 4 Stack Height Sensor (W/O TAG 151)
REP 7.8 Tray 3 and Tray 4 Stack Limiter (W/O TAG 151)
REP 7.9 Tray 3 and Tray 4 Home Switch (W/O TAG 151)
REP 7.10 HCF Control PWB (W/O TAG 151)
REP 7.11 Tray 3 and Tray 4 Elevator Damper and Gears (W/O TAG 151)
REP 7.12 Tray 1 and Tray 2 Paper Size Cams
REP 7.13 Tray 5 Empty Sensor
REP 7.14 Tray 5 Stack Height Sensor
REP 7.15 Tray 5 Down Sensor
REP 7.16 Tray 5 Elevator Motor Assembly
REP 7.17 Tray 5 Upper Limit Switch
REP 7.18 Tray 5 Down Limit Switch
REP 7.19 Un-docking and Docking Tray 5
REP 7.20 Tray 1 and Tray 2 Lift Gear Assembly
REP 7.21 Tray 5 Elevator Rack Assembly
REP 7.22 Tray 3 and Tray 4 Removal (W/TAG 151)
REP 7.23 Tray 3 and Tray 4 Elevator Motor (W/TAG 151)
REP 7.24 Tray 3 and Tray 4 Elevator Cables (W/TAG 151)
REP 7.25 Tray 3 and Tray 4 Stack Height Sensor (W/TAG 151)
REP 7.26 Tray 3 and Tray 4 Home Sensor (W/TAG 151)
REP 7.27 HCF Control PWB (W/TAG 151)
REP 7.28 Tray 3 and Tray 4 Elevate Damper Assembly (W/TAG 151)
REP 7.29 Tray 5 Elevator Tray Guides
REPs 8 – Paper Transport
REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 8.2 Tray 3 Paper Feed Assembly (W/O TAG 151)
REP 8.3 Tray 4 Paper Feed Assembly (W/O TAG 151)
REP 8.4 Registration Transport
REP 8.5 Registration Clutch
REP 8.6 Registration Sensor and Wait Sensor (35-55ppm)
REP 8.7 Duplex Transport
REP 8.8 Duplex Motor and Drive Belts
REP 8.9 Bypass Tray Feed Solenoid
REP 8.10 Tray 3 and Tray 4 Transport Motor (W/O TAG 151)
REP 8.11 Tray 3 and Tray 4 Transport Drive Gear (W/O TAG 151)
REP 8.12 Tray 1 and Tray 2 Transport Drive Belt
REP 8.13 Tray 3 Transport Assembly (W/O TAG 151)
REP 8.14 Tray 3 Feed Sensor Actuator (W/O TAG 151)
REP 8.15 Registration Sensor (65-90 ppm)
REP 8.16 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 8.17 Wait Sensor (65-90ppm)
REP 8.18 Tray 1 and Tray 2 Transport Roll Drives Motor
REP 8.19 Bypass Tray Feed Head
REP 8.20 Bypass Tray Drive Gear
REP 8.21 Bypass Tray Feed Roll
REP 8.22 Bypass Tray Retard Pad
REP 8.23 Bypass Tray Empty Sensor
REP 8.24 Tray 1 or Tray 2 Feed Sensor
REP 8.25 Tray 5 Feed Sensor
REP 8.26 Registration Drive Roll Assembly
REP 8.27 Registration Transport Drive Belt
REP 8.28 Tray 3 Feed Sensor (W/O TAG 151)
REP 8.29 Tray 3 Takeaway Roll Assembly (W/O TAG151)
REP 8.30 Tray 3 Transport Roll Assembly (W/O TAG 151)
REP 8.31 Tray 3 and Tray 4 Transport Roll (W/O TAG 151)
REP 8.32 Duplex Sensor
REP 8.33 Tray 5 Transport Drive Belt
REP 8.34 Tray 5 Feed Rolls
REP 8.35 Tray 1 and Tray 2 Feed Rolls
REP 8.36 Tray 5 Feed Motor
REP 8.37 Tray 5 Transport motor
REP 8.38 Tray 5 Takeaway Roller
REP 8.39 Tray 1 and Tray 2 Retard Roll Friction Clutch
REP 8.40 Tray 3 Paper Feed Assembly (W/TAG 151)
REP 8.41 Tray 4 Paper Feed Assembly (W/TAG 151)
REP 8.42 HCF Transport Motor (W/TAG 151)
REP 8.43 Tray 3 Transport Gear Pulley (W/TAG 151)
REP 8.44 Tray 3 Transport Assembly (W/TAG 151)
REP 8.45 Tray 3 Exit Sensor (W/TAG 151)
REP 8.46 Tray 3 Takeaway Roll Assembly (W/TAG151)
REP 8.47 Tray 3 and Tray 4 Transport Roll (W/TAG 151)
REP 8.48 Tray 3 Stack Height Sensor (W/TAG 151)
REP 8.49 Tray 3 Empty Sensor (W/TAG 151)
REP 8.50 Tray 3 Feed Sensor (W/TAG 151)
REP 8.51 Tray 4 Stack Height Sensor (W/TAG 151)
REP 8.52 Tray 4 Empty Sensor (W/TAG 151)
REP 8.53 Tray 4 Feed Sensor (W/TAG 151)
REP 8.54 Tray 3 and Tray 4 Feed Assembly Feed Rolls (W/TAG 151)
REP 8.55 Tray 3 Paper Guide (W/TAG 151)
REP 8.56 Tray 4 Paper Guide (W/TAG 151)
REP 8.57 Tray 3 Transport Clutch Drive Assembly (W/TAG 151)
REPs 9 – Xerographics
REP 9.1 Waste Toner Bottle Assembly
REP 9.2 Developer Assembly
REP 9.3 Ozone Fan
REP 9.4 Waste Toner Full Sensor
REP 9.5 Toner Dispense Module
REP 9.6 Xerographic Module Latch
REP 9.7 Developer Paddle
REP 9.8 Transfer / Detack Harness
REP 9.9 Erase Lamp
REP 9.10 Auger Damper
REPs 10 – Print Transport and Fusing
REP 10.1 Short Paper Path Assembly
REP 10.2 Inverter Assembly
REP 10.3 Inverter Motor
REP 10.4 Inverter Path Solenoid
REP 10.5 Inverter Nip Solenoid
REP 10.6 Nip Roll Guide
REP 10.7 Upper Baffle Assembly
REP 10.8 Nip Split Shaft Assembly
REP 10.9 Shaft Actuator
REP 10.10 Fuser Latch
REP 10.11 Inverter Gate
REP 10.12 Tri-Roll Shaft Assembly
REP 10.13 Fuser Web Motor Assembly
REP 10.14 Exit Shaft Assembly
REP 10.15 Intermediate Drive Belt (W/O TAG 114)
REP 10.16 Fuser Exit Switch
REP 10.17 IOT Exit Sensor
REP 10.18 Inverter Output Guide Assembly
REP 10.19 Tri-Roll Nip Split Solenoid
REP 10.20 Inverter Sensor
REPs 11-110 – 2K LCSS
REP 11.1-110 2K LCSS Covers
REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor
REP 11.3-110 Intermediate Paper Drive Belt
REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor
REP 11.5-110 Bin 1 Drive Belts
REP 11.6-110 Tamper Assembly
REP 11.7-110 Hole Punch Unit, Motor and Sensors
REP 11.8-110 Stapler Traverse Assembly
REP 11.9-110 Staple Head Unit
REP 11.10-110 Ejector Assembly Sensors
REP 11.11-110 Bin 1 Level Sensors
REP 11.12-110 Paddle Wheel Shaft Assembly
REP 11.13-110 2K LCSS Un-Docking
REP 11.14-110 2K LCSS PWB
REP 11.15-110 Entry Guide Cover
REP 11.16-110 Docking Latch Assembly
REP 11.17-110 Ejector Belt
REPs 11-120 – 1K LCSS
REP 11.1-120 1K LCSS Covers
REP 11.2-120 Input Drive Belt and Transport Motor 1
REP 11.3-120 1K LCSS Stability Foot
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2
REP 11.5-120 Bin 1 Drive Belts
REP 11.6-120 Tamper Assembly
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor
REP 11.8-120 Ejector Assembly and Sensors
REP 11.9-120 Bin 1 Upper Level Sensor
REP 11.10-120 Paddle Wheel Shaft Assembly
REP 11.11-120 1K LCSS Removal
REP 11.12-120 1K LCSS PWB
REP 11.13-120 Entry Guide Cover
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch
REP 11.15-120 Ejector Belt
REPs 11-171 – HVF
REP 11.1-171 HVF Covers
REP 11.2-171 HVF Stapler Assembly
REP 11.3-171 Top Tray
REP 11.4-171 Bin 1 Removal
REP 11.5-171 Right Side-Cover Removal
REP 11.6-171 HVF Ejector Assembly Removal
REP 11.7-171 Pressing Plate Fingers
REP 11.8-171 Front and Rear Support Fingers
REP 11.9-171 HVF Offset Motor Assembly
REP 11.10-171 Stacker Idler Rolls
REP 11.11-171 Front Tamper Motor Assembly
REP 11.12-171 Bin 1 Elevator Motor Assembly
REP 11.13-171 HVF and HVF BM Un-Docking
REP 11.14-171 HVF Top Jam Clearance Guide Assembly
REP 11.15-171 HVF Rear Tamper Assembly
REP 11.16-171 BM Flapper
REP 11.17-171 BM PWB
REP 11.18-171 BM Crease Blade Motor
REP 11.19-171 BM Crease Roll Motor
REP 11.20-171 BM Backstop Motor Assembly
REP 11.21-171 BM Backstop Assembly
REP 11.22-171 BM Entry Roll
REP 11.23-171 BM Entry Sensor
REP 11.24-171 BM Crease Roll Gate Motor
REP 11.25-171 BM Compiler Motor and BM Flapper Motor
REP 11.26-171 Back Stop Drive Assembly
REP 11.27-171 BM Staple Heads
REP 11.28-171 BM Stapler Bracket Assembly
REP 11.29-171 BM Conveyor Belts
REP 11.30-171 BM Tamper Assembly and Tamper 1 Motor
REP 11.31-171 HVF Buffer Guide Assembly
REP 11.32-171 HVF Input Jam Clearance Guide
REP 11.33-171 Buffer Pocket Jam Clearance Guide Assembly
REP 11.34-171 Inserter Jam Clearance Guide Assembly
REP 11.35-171 Diverter Exit Gate
REP 11.36-171 Crease Blade Assembly
REP 11.37-171 Stacker Driving Shaft Bearings
REP 11.38-171 HVF Stacker Bin 1 Main Drive Belts
REP 11.39-171 HVF BM Diverter Gate
REP 11.40-171 HVF Input Roll
REP 11.41-171 HVF Inserter Guide Roll
REP 11.42-171 HVF Buffer Pocket Roll
REP 11.43-171 HVF Booklet Entrance Roll
REP 11.44-171 HVF Buffer Lower Roll
REP 11.45-171 HVF Buffer Upper Roll
REP 11.46-171 HVF Stacker Exit Feed Roll
REP 11.47-171 HVF Top Exit Feed Roll
REP 11.48-171 Paddle Module Driving Motor Assembly
REP 11.49-171 Compiler Paddle Module
REP 11.50-171 BM Exit Sensor
REP 11.51-171 Compiler Paper Pusher Motor Assembly
REP 11.52-171 BM Crease Rolls, Gears, Clutch and Bearings
REP 11.53-171 Compiler Paper Pusher
REP 11.54-171 Sensor Assembly
REP 11.55-171 HVF Power Supply Unit
REP 11.56-171 BM Right Hand Cover
REP 11.57-171 HVF Main PWB
REP 11.58-171 BM Crease Nip Springs
REP 11.59-171 Crease Roll Gate Assembly
REP 11.60-171 BM Paper Guide Assembly
REP 11.61-171 BM Module
REP 11.62-171 BM Slide Assembly
REP 11.63-171 Entry Feed Motor 1
REP 11.64-171 Bypass Feed Motor
REP 11.65-171 Buffer Feed Motor
REP 11.66-171 Exit Feed Motor 2
REP 11.67-171 Tri-Folder Covers
REP 11.68-171 Tri-Folder Drive Assembly
REP 11.69-171 Drive Coupling Assembly
REP 11.70-171 Tri-Folder Feed Roller and Drive Belt
REP 11.71-171 Tri-Folder Assist Gate Solenoid
REP 11.72-171 Crease Roll Springs
REP 11.73-171 Tri-Folder Top Door Cover and Idler Assemblies
REP 11.74-171 Tri-Folder Roller Assembly and Diverter Solenoid
REP 11.75-171 Bin 1 Limit Switches
REP 11.76-171 Bin 1 Upper Level Sensor
REP 11.77-171 Tri-Folder Door Interlock Switches and Sensor
REP 11.78-171 Tri-Folder Entry and Assist Gate Sensors
REP 11.79-171 Tri Folder Exit Sensor
REP 11.80-171 Tri-Folder Control PWB
REP 11.81-171 Tri-Folder and Bin 2 Tray Harnesses
REP 11.82-171 Inserter Undocking
REP 11.83-171 Inserter Front and Rear Covers
REP 11.84-171 Inserter Motor
REP 11.85-171 Inserter PWB
REP 11.86-171 Inserter Clutch
REP 11.87-171 Inserter Top Cover Interlock Switch
REP 11.88-171 Left Hand Door Interlock Switch
REP 11.89-171 Main Tray and Paper Length Sensors
REP 11.90-171 Bottom Tray and Paper Sensors
REP 11.91-171 Inserter Top Cover and IDG Pickup Sensor
REP 11.92-171 Inserter Top Left Door and Acceleration Sensor
REP 11.93-171 LE and TE Sensors
REP 11.94-171 Inserter Bottom Plate Sensor
REP 11.95-171 Inserter Pickup Assembly and Reverse Feed Roller
REP 11.96-171 HVF Fixed and Adjustable Casters
REP 11.97-171 Pause to Unload PWB
REP 11.98-171 Inserter Idle Roller Assembly
REP 11.99-171 Tri-Folder Removal
REP 11.100-171 Ejector Paddle Assembly (W/TAG V-007)
REP 11.101-171 Paddle Wheel
REPs 12 – OCT
REP 12.1 OCT Fingers Install
REPs 14 – Scanner
REP 14.1 Scanner
REP 14.2 Exposure Lamp Inverter and Fuse (W/O TAG 150)
REP 14.3 Document Size Sensors (W/O TAG 150)
REP 14.4 DADH Closed Switch
REP 14.5 Scanner PWB (W/O TAG 150)
REP 14.6 CVT Glass, Document Glass and CVT Ramp
REP 14.7 Scan Carriage Home Sensor
REP 14.8 Input Module Angle Sensor
REP 14.9 Exposure Lamp
REP 14.10 Scan Idler Pulleys
REP 14.11 Scan Motor (W/O TAG 150)
REP 14.12 Scan Cables
REP 14.13 Scanner Drive Belt (W/O TAG 150)
REP 14.14 Top Cover
REP 14.15 Scan Motor (W/TAG 150)
REP 14.16 Scan Motor and Scan Carriage Drive Belts (W/TAG 150)
REP 14.17 Exposure Lamp Inverter (W/TAG 150)
REP 14.18 Scan Carriage Ribbon Harness (W/TAG 150)
REP 14.19 Scanner PWB (W/TAG 150)
REP 14.20 Document Size Sensor 1 and Document Size Sensor 2 (W/TAG 150)
ADJs 3 – Registration
ADJ 3.1 Registration Setup
ADJ 3.2 Magnification Adjustment
ADJs 4 – Machine Lubrication
ADJ 4.1 Machine Lubrication
ADJs 5 – DADH
ADJ 5.1 DADH Drive Belt Adjustment
ADJ 5.2 DADH Height Adjustment
ADJ 5.3 DADH Skew Adjustment
ADJ 5.4 DADH Cleaning Procedure
ADJ 5.5 DADH Registration Adjustment
ADJ 5.6 DADH Document Pad
ADJs 6 – ROS
ADJ 6.1 ROS Window Cleaning Procedure
ADJ 6.2 ROS Cleaning Procedure
ADJs 7 – Paper Trays
ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting (W/O TAG 151)
ADJ 7.2 Tray 5 Paper Tray Guide Setting
ADJ 7.3 Tray 5 Module to Machine Alignment
ADJ 7.4 Tray 5 Module Tray Alignment
ADJ 7.5 Tray 3 and Tray 4 Paper Tray Guide Setting (W/TAG 151)
ADJ 7.6 Tray 5 Stack Height Sensor and Retard Shield
ADJs 8 – Paper Feed and Registration
ADJ 8.1 Registration Setup
ADJ 8.2 Simplex and Duplex Buckle Timing
ADJ 8.3 Tray 3 and Tray 4 Retard Roll Pressure (W/Tag 151)
ADJ 8.4 Tray 3 and Tray 4 Nudger Roll Pressure (W/Tag 151)
ADJs 9 – Xerographics
ADJ 9.1 Corotron Cleaning
ADJ 9.2 Image Quality Adjustment Routine
ADJ 9.3 Developer Magnetic Seal Brush Adjustment
ADJ 9.4 Xerographics Cleaning
ADJ 9.5 Optimize Dark and Light Grey Image
ADJs 10 – Print Transport and Fusing
ADJ 10.1 Inverter Decurler Adjustment
ADJs 11-110 – 2K LCSS
ADJ 11.1-110 2K LCSS Bin 1 Level
ADJ 11.2-110 Machine to 2K LCSS Alignment
ADJ 11.3-110 Hole Punch Position
ADJ 11.4-110 Motor Drive Belt Tensioning
ADJs 11-120 – 1K LCSS
ADJ 11.1-120 1K LCSS Bin 1 Level
ADJ 11.2-120 Motor Drive Belt Tensioning
ADJs 11-171-HVF / HVF BM
ADJ 11.1-171 Machine to HVF/HVF BM, HVF BM to Tri-folder Alignment
ADJ 11.2-171 Tri-Folder Paper Size Setting
ADJ 11.3-171 Stapler Anvil Alignment
ADJ 11.4-171 Crease Blade Position
ADJ 11.5-171 Booklet Tamping
ADJ 11.6-171 Booklet Compiling Position
ADJ 11.7-171 Booklet Crease Position
ADJ 11.8-171 Booklet Staple Position
ADJ 11.9-171 Booklet Maker Skew
ADJ 11.10-171 Motor Drive Belt Tensioning
ADJ 11.11-171 Idler Drive Belt Tensioning
ADJ 11.12-171 Tri-Folder Fold Adjustment
ADJ 11.13-171 HVF Performance Improvement (W/TAG V-006)
ADJ 11.14-171 BM Diverter Solenoid Position
ADJs 14 – Scanner
ADJ 14.1 Optics Cleaning Procedure (W/O TAG 150)
ADJ 14.2 Optics Cleaning Procedure (W/TAG 150)

5. PARTS LIST
PL 1 – Standby Power
PL 1.10 Power and Control Assembly
PL 1.15 Main Power Cables
PL 2 – User Interface
PL 2.10 User Interface
PL 3 – Machine Run Control
PL 3.22 Single Board Controller PWB Module (1 of 2)
PL 3.24 Single Board Controller PWB Module (2 of 2)
PL 4 – Main Drive Assembly
PL 4.10 Main Drive Module (65-90 ppm) (1 of 2)
PL 4.12 Main Drive Module (65-90 ppm) (2 of 2)
PL 4.15 Main Drive Module (35-55 ppm) (1 of 2)
PL 4.17 Main Drive Module (35-55 ppm) (2 of 2)
PL 5 – DADH
PL 5.10 DADH (Complete), Covers, DADH PWB
PL 5.15 Feed Assembly (35 ppm)
PL 5.17 Feed Assembly (40-90 ppm)
PL 5.20 Top Cover Assembly
PL 5.25 CVT
PL 5.30 Baffle Assembly
PL 5.35 Input Tray Assembly
PL 5.40 Document Cover
PL 6 – Imaging
PL 6.10 ROS
PL 7 – Paper Supply
PL 7.10 Tray 1 and 2 Assembly
PL 7.15 HCF Tray 3 and 4 Assembly (W/O TAG 151) (1 of 2)
PL 7.17 HCF Tray 3 and 4 Assembly (W/O TAG 151) (2 of 2)
PL 7.18 HCF Tray 3 and 4 Assembly (W/TAG 151) (1 of 2)
PL 7.19 HCF Tray 3 and 4 Assembly (W/TAG 151) (2 of 2)
PL 7.20 Elevator Motor and Control PWB (W/O TAG 151)
PL 7.21 Elevator Motor and Control PWB (W/TAG 151)
PL 7.25 HCF Covers (W/O TAG 151)
PL 7.26 HCF Covers (W/TAG 151)
PL 7.30 Bypass Tray and Left Door Assembly
PL 7.40 Stand Assembly
PL 7.60 Tray 5 Covers
PL 7.62 Tray 5 Base
PL 7.64 Tray 5 Guides
PL 7.68 Tray 5 Lift assembly (1 of 2)
PL 7.70 Tray 5 Lift assembly (2 of 2)
PL 8 – Paper Transport
PL 8.10 Main Covers
PL 8.11 Front Door Assembly (65-90 ppm) (2 of 3)
PL 8.15 Registration Transport (35-55 ppm)
PL 8.17 Registration Transport (65-90 ppm)
PL 8.20 Duplex Transport (65-90 ppm)
PL 8.22 Duplex Transport (35-55 ppm)
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 8.30 Tray 3 Paper Feed Assembly (W/O TAG 151)
PL 8.31 Tray 4 Paper Feed Assembly (W/O TAG 151)
PL 8.32 Tray 3 Paper Feed Assembly (W/TAG 151)
PL 8.33 Tray 4 Paper Feed Assembly (W/TAG 151)
PL 8.35 Tray 3 Transport Assembly (W/O TAG 151)
PL 8.36 Tray 3 Transport Assembly (W/TAG 151)
PL 8.40 Tray 5 Feed Assembly (1 of 3)
PL 8.45 Tray 5 Feed Assembly (2 of 3)
PL 8.47 Tray 5 Feed Assembly (3 of 3)
PL 9 – Xerographics
PL 9.10 Waste Toner Bottle Assembly
PL 9.15 Developer Assembly (65-90 ppm)
PL 9.17 Developer Assembly (35-55 ppm)
PL 9.20 Xerographic Module and Short Paper Path Assembly (40-90 ppm)
PL 9.22 Xerographic Module and Short Paper Path Assembly (35 ppm)
PL 9.25 Ozone Fan and Photoreceptor Fan
PL 10 – Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (35-55 ppm)
PL 10.10 Fuser Module Assembly (65-90 ppm)
PL 10.11 Inverter Assembly (1 of 4)
PL 10.12 Inverter Assembly (2 of 4)
PL 10.13 Inverter Assembly (3 of 4)
PL 10.14 Inverter Assembly (4 of 4)
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs
PL 10.20 Inverter Decurler Assembly W/TAG 046/047
PL 10.21 OCT Inverter Decurler Assembly W/TAG 148
PL 10.25 Short Paper Path Assembly
PL 11 – 2K LCSS
PL 11.2 2K LCSS Covers
PL 11.4 2K LCSS Docking Latch
PL 11.6 2K LCSS Hole Punch Unit
PL 11.8 2K LCSS Paddle Wheel/Safety Gate
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)
PL 11.14 2K LCSS Paper Entry Transport
PL 11.16 2K LCSS Tamper Assembly
PL 11.18 2K LCSS Ejector Assembly
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly
PL 11.22 2K LCSS Bin 0 Entry
PL 11.23 2K LCSS Bin 1 Entry
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.26 2K LCSS Electrical
PL 11 – 1K LCSS
PL 11.100 1K LCSS Covers
PL 11.102 1K LCSS Docking Latch
PL 11.104 1K LCSS Paddle Wheel/Safety Gate
PL 11.106 1K LCSS Bin 1 Control Components
PL 11.110 1K LCSS Paper Entry Transport
PL 11.112 1K LCSS Tamper Assembly
PL 11.114 1K LCSS Ejector Assembly
PL 11.116 1K LCSS Staple Head Assembly
PL 11.118 1K LCSS Bin 0 Entry
PL 11.120 1K LCSS Bin 1 Entry
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.124 1K LCSS Electrical
PL 11 – HVF
PL 11.130 HVF Covers and Docking
PL 11.135 HVF Stacker
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)
PL 11.150 HVF Main Drives
PL 11.153 HVF Feed Assembly and Punch (1 of 3)
PL 11.155 HVF Feed Assembly and Punch (2 of 3)
PL 11.156 HVF Feed Assembly and Punch (3 of 3)
PL 11.157 HVF Power and Control
PL 11 – HVF Booklet Maker
PL 11.160 HVF BM Module (Complete)
PL 11.161 HVF BM Entry and Front Cover
PL 11.162 HVF BM Tamper Assembly
PL 11.163 HVF BM Back Stop Motor
PL 11.164 HVF BM Back Stop assembly
PL 11.165 HVF BM Crease Blade Motor
PL 11.166 HVF BM Crease Rolls Motor and PWB
PL 11.167 HVF BM Crease Rolls and Support Leg
PL 11.168 HVF BM Stapler Assemblies
PL 11.169 HVF BM Bin 2
PL 11 – Inserter
PL 11.175 Inserter Covers
PL 11.177 Inserter Main Drives (1 of 3)
PL 11.179 Inserter Main Drives (2 of 3)
PL 11.181 Inserter Main Drives (3 of 3)
PL 11 – Tri-Folder
PL 11.190 Tri-Folder Covers
PL 11.193 Tri-Folder Drives module
PL 11.195 Tri-Folder Top Door Cover Assembly
PL 11.197 Tri-Folder Main Drives Assembly
PL 12 – OCT
PL 12.10 OCT
PL 14 – Scanner
PL 14.10 Scanner Module, CVT/Document Glass (W/TAG 150)
PL 14.15 Electrical Components (W/TAG 150)
PL 14.20 Scanner Module, CVT/Document Glass (W/O TAG 150)
PL 14.25 Electrical Components (W/O TAG 150)
PL 17 – Secure Access
PL 17.00 Secure Access Additions
PL 20 – Fax
PL 20.10 Fax PWBs
PL 25 – Accessories
PL 25.10 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.10 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 5)
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5)
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5)
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5)
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5)
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
Common Hardware

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Secure Diagnostic
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 How to Set the Machine Configuration
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 High Frequency Service Items
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 29
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Customer Administration Tools
GP 25 First Copy / Print Out Time and Power On / Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
GP 27 Fuser/Xerographic Module End of Life Extension
GP 28 USB Connection Mode
GP 29 Embedded Customer Documentation
GP 30 to GP 36
GP 30 Copier Only Machine Identification
GP 31 How to Set the Date and Time
GP 32 How to Enable HTTP
GP 33 How to Configure the PWS to Ping a Device
GP 34 How to Set the IP Address of the PWS
GP 35 How to Change Ethernet Speed
GP 36 How to Disable the Firewall of the PWS
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
Diagnostic Codes dC001 to dC131b
dC001 Reset Auditron Master PIN
dC104 Modal Usage Counters
dC109 Embedded Fax Protocol Report
dC111 Tag Matrix
dC131 NVM Read/Write
dC131a NVM Tables Chain 1 to 10
dC131b NVM Tables Chain 12 to 19
Diagnostic Codes dC132
dC132 NVM Initialization
Diagnostic Codes dC305 to dC905
dC305 UI Test
dC312 Network Echo Tests
dC314 Network Connectivity Tests
dC330 Component Control
dC604 Registration Setup Procedure
dC606 Internal Print Test Patterns
dC640 Video Path Diagnostics
dC905 TC Sensor Calibration
Change Tags
Tags
Processor Tags
DADH Tags
2K LCSS Tags
1K LCSS Tags
HVF Tags
Tray 6 Inserter Tags
Tray 5 Tags
Fax Tags

7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. ACCESORIES
ACC 1 Foreign Device Checkout