Xerox WorkCentre 7132 Service Manual and Parts List

Service Manual & Parts List Xerox WorkCentre 7132.
This manualĀ is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox WorkCentre 7132 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox WorkCentre 7132 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings

1) SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

2) STATUS INDICATOR RAPs

3) IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density/Nearly Blank/Uneven Density RAP
IQ4 Wrinkled Image RAP
IQ5 Residual Image (Ghosting) RAP
IQ6 IOT Background RAP
IQ7 Deletions RAP
IQ8 Color-to-Color Misregistration RAP
IQ9 Skew/Misregistration RAP
IQ12 Process Direction Bands, Streaks, and Smears RAP
IQ13 Unfused Copy/Toner Offset RAP
IQ14 Repeating Bands, Streaks, Spots, and Smears RAP
IQ15 Mottle RAP
IQ16 Spots RAP
IQ17 Missing Colors RAP
IQ21 Developer Bias/1st BTR RAP
Image Quality Specifications
Defect Samples
Image Defect Samples
Background
Color Misregistration
Debris-Centered Deletions
Deletions
High Frequency Bands
Irregular Process Direction Streak
Low Image Density
Moire
Mottle
Newton Rings
Regular (Repeating) Bands, Streaks, Spots, or Smears
Residual Image
Streak Deletion in Process Direction
Wrinkled Image
Worm Defect
Auger Marks Defect (Black)
Auger Marks Defect (Magenta)
59mm Pitch Density Non-Uniformity Defect
201mm Streaks from the lead edge Defect
M, C, K Banding Defect
103mm Streaks from the lead edge Defect
Scratches on Transparency Defect
Toner Soft Blocking Defect
Toner Dam Ghosting Defect

4) REPAIRS AND ADJUSTMENTS
1. Drives
REP 1.1.1 Main Drive Assembly
REP 1.1.2 Drum Drive Assembly
2. Paper Transportation
REP 2.1.1 Tray 1 Feeder
REP 2.3.1 Tray 1 Feed/Nudger/Retard Roll
REP 2.4.1 Registration Unit
REP 2.5.1 Takeaway Roll
REP 2.6.2 L/H Upper Cover Unit
3. ROS
REP 3.1.1 ROS Unit
4. Xerographics/Development
REP 4.1.1 Developer Housing
REP 4.1.2 Toner Cartridge
REP 4.1.3 Developer Bias Brush
REP 4.1.4 Waste Toner Auger
REP 4.2.1 Developer Motor Assembly
REP 4.2.2 IBT Module
REP 4.2.3 Print Drum
REP 4.2.4 IBT Cleaner
REP 4.2.5 IBT Belt
REP 4.2.6 Rotary Drive Motor
REP 4.2.7 Developer Material
REP 4.2.8 2nd BTR Contact Arms
REP 4.3.1 Sensor Bar
5. Fuser
REP 5.1.1 Fuser Unit
6. Exit
REP 6.1.1 Exit2 + OCT2
7. MPT
REP 7.1.1 MSI Assembly
REP 7.2.1 MSI Feed Roll/Retard Pad
9. Electrical Components
REP 9.1.1 MCU PWB
REP 9.1.2 MCU PWB EPROM
REP 9.2.1 ESS PWB
REP 9.2.2 ESS PWB EPROM
REP 9.2.3 Power Supply PWB
10. Covers
REP 10.1.1 Top Cover Assembly
REP 10.2.1 Rear Lower Covers
REP 10.2.2 Front Inner Cover
REP 10.2.3 Right Side Cover
REP 10.3.1 Rear Fan
11. IIT
REP 11.1.1 Platen Cushion
REP 11.1.2 Control Panel Assembly
REP 11.3.1 Platen Glass
REP 11.3.2 IIT/IPS PWB
REP 11.4.1 Lens Kit Assembly
REP 11.5.1 Carriage Cable
REP 11.5.2 Carriage Motor Assembly
REP 11.6.1 Exposure Lamp
REP 11.6.2 Lamp Wire Harness
12. Tray Module – 2T
REP 12.1.1 Tray 2 Feeder (2TM)
REP 12.1.2 Tray 3 Feeder (2TM)
REP 12.3.1 Feed/Retard/Nudger Roll (2TM)
REP 12.6.1 2TM PWB
13. Tray Module – TT
REP 13.1.1 Tray 2 Assembly (TTM)
REP 13.1.2 Tray 3 Assembly (TTM)
REP 13.3.1 Front/Rear Tray Cable (TTM)
REP 13.4.1 Tray 3 Feeder (TTM)
REP 13.5.1 Tray 2 Feeder (TTM)
REP 13.6.1 Feed/Retard/Nudger Roll (TTM)
REP 13.8.1 TTM PWB
15. DADF
REP 15.1.1 DADF
REP 15.1.2 DADF Platen Cushion
REP 15.2.1 DADF Document Tray
REP 15.2.2 DADF Feeder Assembly
REP 15.2.3 DADF Front Cover
REP 15.2.4 DADF Rear Cover
REP 15.3.1 DADF PWB
REP 15.3.2 Left Counter Balance
REP 15.3.3 Right Counter Balance
REP 15.4.1 Retard Roll
REP 15.4.2 Top Cover Assembly
REP 15.6.1 Nudger Roll, Feed Roll
REP 15.8.1 Registration Roll
16. Finisher
REP 16.1.1 H-Transport Assembly
REP 16.1.2 Finisher Assembly
REP 16.3.1 H-Transport Belt
REP 16.4.1 Front Cover Assembly
REP 16.4.2 Rear Cover
REP 16.5.1 Stack Height Sensor Assembly
REP 16.5.2 Eject Roll Assembly
REP 16.6.2 Finisher Drive Motor
REP 16.7.1 Paper Eject Belt
REP 16.8.1 Staple Unit Rail
REP 16.8.2 Staple Assembly
REP 16.9.1 Compiler Tray Assembly
REP 16.10.1 Stacker Motor Assembly
REP 16.10.2 Elevator Belt Assembly
REP 16.11.1 Paddle Gear Shaft
REP 16.12.1 Finisher PWB
REP 16.12.2 Finisher LVPS PWB
7. MPT
ADJ 7.1.1 MSI (Bypass) Tray Guide Adjustment
9. Xerographics
ADJ 9.1.0 Toner Density Adjustment
ADJ 9.1.1 IOT Image Registration
ADJ 9.1.2 Max Setup
ADJ 9.1.6 TRC Adjustment
ADJ 9.1.7 Color-To-Color Registration
ADJ 9.1.8 IIT Calibration
ADJ 9.1.9 Optical Axis Alignment
ADJ 9.1.10 Procon ON/OFF Print
ADJ 9.2.1 Edge Erase Value Adjustment
ADJ 9.3.1 Software Loading and Upgrading
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration
ADJ 11.1.2 IIT Vertical/Horizontal Magnification
ADJ 11.2.1 Reduce/Enlarge Adjustment
ADJ 11.3.1 UI Alignment
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment
15. DADF
ADJ 15.1.1 DADF Side Edge Registration
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function
ADJ 15.1.4 DADF Lead Edge Registration
ADJ 15.1.5 DADF Height Adjustment
ADJ 15.1.6 DADF Position (Skew) Adjustment
22. a-finisher
REP 22.1 A-Finisher
REP 22.3.1 Paddle Belt
REP 22.3.2 Sub Paddle Solenoid
REP 22.4.1 Exit Roll Assembly
REP 22.4.2 Staple Assembly
REP 22.4.3 Set Clamp Home Sensor
REP 22.4.4 Exit Roll Assembly
REP 22.5.1 Pinch Roll
REP 22.5.2 Finisher Entrance Sensor
REP 22.5.3 Compile Exit Sensor
REP 22.5.4 Main Paddle Shaft Assembly
REP 22.5.5 Lower Chute Assembly
REP 22.6.1 ENT Roll Assembly
REP 22.6.2 Upper Chute Assembly
REP 22.7.1 Finisher Control PWB
REP 22.8.1 Stacker Tray Assembly
REP 22.8.2 Stacker Shaft Assembly
REP 22.8.3 Stacker Motor
REP 22.8.4 Stacker Stack Sensor
REP 22.9.1 Compile Assembly
REP 22.9.2 Set Clamp Shaft
REP 22.9.3 Eject Belt
REP 22.9.4 Eject/Set Clamp Motor Assembly
REP 22.9.5 Rear Tamper Home Sensor
REP 22.9.6 Eject Shaft Assembly
REP 22.10.1 Front /Rear Tamper Motor Assembly
REP 22.10.2 Front Tamper Home Sensor
REP 22.10.3 Eject Clamp Home Sensor
REP 22.10.4 Stack Height Sensor

5) PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
Drives
PL 1.1 Main Drive
PL 1.2 Drum Drive Assembly
Paper Transport
PL 2.1 Tray, Feeder Assembly
PL 2.2 Tray 1
PL 2.3 Feeder 1 Assembly (1 of 2)
PL 2.4 Feeder 1 Assembly (2 of 2)
PL 2.5 Registration
PL 2.6 Vertical Transport Cover
PL 2.7 Left Hand Cover
ROS
PL 3.1 ROS
Xerographics
PL 4.1 Drum Assembly, Waste Bottle Assembly
PL 4.2 Waste Bottle Guide Assembly
Developer
PL 5.1 Developer Component
PL 5.2 Developer Housing, Developer Cartridge
Transfer
PL 6.1 IBT, 2nd BTR, IBT Cleaner Assembly
PL 6.2 IBT Belt Assembly
Fuser
PL 7.1 Fuser Unit
PL 7.2 Fuser Component
Exit
PL 8.1 Exit
PL 8.2 Exit 1
PL 8.3 L/H Upper Chute Assembly (Exit 2)
PL 8.4 Tray Guide Assembly (OCT 2)
MSI
PL 9.1 MSI Assembly
PL 9.2 Lower Frame Assembly
PL 9.3 MSI Tray Assembly
Duplex
PL 10.1 Duplex
PL 10.2 Inner Chute Assembly
Electrical Components
PL 11.1 Electrical
PL 11.2 ESS
PL 11.3 FAX Unit
PL 11.4 Wire Harnesses
Covers
PL 12.1 Cover-Front, Left
PL 12.2 Cover-Rear, Right
IIT
PL 13.1 Platen Cover/IIT Assembly
PL 13.2 Control Panel
PL 13.3 Platen Glass
PL 13.4 CCD PWB, Sensor
PL 13.5 Carriage Cable/Motor
PL 13.6 Full/Half Rate Carriage
Tray Module-2TM
PL 14.1 Tray 2/3 Assembly, Feeder Assembly-2TM
PL 14.2 Tray 2/3 Assembly-2TM
PL 14.3 Feeder 1/2 Assembly 2TM (1 of 2)
PL 14.4 Feeder 1/2 Assembly 2TM (2 of 2)
PL 14.5 Left Cover-2TM
PL 14.6 Takeaway Roll-2TM
PL 14.7 Electrical-2TM
PL 14.8 Cover-2TM
Tray Module-TTM
PL 15.1 Tray 2/3, feeder Assembly-TTM
PL 15.2 Tray 2 Assembly-TTM
PL 15.3 Tray 3 Assembly-TTM
PL 15.4 Paper Feed (1 of 2)-TTM
PL 15.5 Paper Feed (2 of 2)-TTM
PL 15.6 Feeder 1 Assembly (1 of 2)
PL 15.7 Feeder 1 Assembly (2 of 2)
PL 15.8 Left Cover-TTM
PL 15.9 Electrical-TTM
PL 15.10 Cover-TTM
DADF
PL 16.1 DADF Accessory
PL 16.2 DADF Component Cover
PL 16.3 DADF Base Cover
PL 16.4 DADF Feeder Component
PL 16.5 Top Cover Component
PL 16.6 Takeaway Pinch Roll, Nudger Motor, Nudger/Feed Roll
PL 16.7 DADF Feeder-Chute
PL 16.8 DADF Feeder-Roll
PL 16.9 Motor Unit Assembly
PL 16.10 DADF Document Tray
PL 17.2 H-Transport Assembly (1 of 2)
PL 17.3 H-Transport Assembly (2 of 2)
PL 17.4 Cover
PL 17.5 Top Open Cover and Eject Roll
PL 17.6 Paper Transport (1 of 2)
PL 17.7 Paper Transport (2 of 2)
PL 17.8 Staple Unit
PL 17.9 Compiler Tray Assembly
PL 17.10 Elevator
PL 17.11 Exit
PL 17.12 Electrical
PL 17.13 LVPS
PL 17.14 Rack
PL 22.1 Finisher Assembly (Part 1 of 2)
PL 22.2 Finisher Assembly (Part 2 of 2)
PL 22.3 Stacker Base Assembly (Part 1 of 5)
PL 22.4 Stacker Base Assembly (Part 2 of 5)
PL 22.5 Stacker Base Assembly (Part 3 of 5)
PL 22.6 Stacker Base Assembly (Part 4 of 5)
PL 22.7 Stacker Base Assembly (Part 5 of 5)
PL 22.8 Stacker Tray Assembly
PL 22.9 Compile Assembly (Part 1 of 2)
PL 22.10 Compile Assembly (Part 2 of 2)
Common Hardware

6) GENERAL PROCEDURES
How to use UI Diagnostics
UI Diagnostic Mode
Various Reports
Jam Report
Failure Report
Shutdown Report
Diagnostics (NVM Read/Write)
NVM Read/Write
Diagnostics (NVM Read/Write)
IOT NVM List
Diagnostics (NVM Read/Write)
IIT NVM List
Diagnostics (NVM Read/Write)
Controller & Fax NVM List
Diagnostics (NVM Read/Write)
Job Flow Service
Analog Monitor
Diagnostics (Others)
Serial Number/Billing Meter Data
Printing HFSI
Initialize HFSI Counters
Adjust Toner Density
MSI Guide Adjustment
Initialize NVM
Component Control
Hard Disk Diagnostic Program
Test Pattern Print
Webpage Administrator Password
Center Tray Offsetting
E-Mail Icon
FAX Output Separation
General Procedures
GP 1 Intermittent Problem RAP
GP 2 Fax Diagnostics
GP 3 Resetting the Administrator Password
GP 4 Replacing Billing PWBs
GP 5 Printing Reports
GP 6 Special Boot Modes
GP 7 Country Code Setting
GP 8 Firmware Version
GP 9 Save and Restore
GP 10 Loading And Upgrading Software
GP 11Software Option Installation and Removal
GP 12 Elan Boot Sequence
GP 13 Network Scanning Template Removal and Repository Reset Procedure
General Information
Space Requirements
Product Specs
Common Tools
Product Tools and Test Patterns
Log Book Storage
Cleaning Materials
Machine Consumables
Glossary of Terms
Change Tag Information
Change Tag Introduction
IOT/Processor (P) Tags

7) WIRE DATA
Plug/Jack Locations
7.1 Plug/Jack Locations-a-finisher
7.1.1 Plug/Jack Locations
7.1.2 Plug/Jack Illustrations
Wirenets
7.3.1 Wire Net AC POWER (HOT)
7.3.2 Wire Net AC POWER (NUT)
7.3.3 Wire Net +3.3VDC (Standby, Standby RTN)
7.3.4 Wire Net +3.3VDC (Main, Main RTN)
7.3.5 Wire Net +5VDC (Standby, Standby RTN)
7.3.6 Wire Net +5VDC (Main)-1
7.3.7 Wire Net +5VDC (Main)-2
7.3.8 Wire Net +5VDC-3
7.3.9 Wire Net +5VDC-4
7.3.10 Wire Net +5VDC-5
7.3.11 Wire Net +5VDC-6
7.3.12 Blank
7.3.13 Blank
7.3.14 Wire Net DC COM (+5VRTN)-1
7.3.15 Wire Net DC COM (+5VRTN)-2
7.3.16 Wire Net DC COM (+5VRTN)-3
7.3.17 Wire Net DC COM (+5VRTN)-4
7.3.18 Wire Net DC COM (+5VRTN)-5
7.3.19 Wire Net DC COM (+5VRTN)-6
7.3.20 Wire Net DC COM (+5VRTN)-7
7.3.21 Blank
7.3.22 Wire Net +24VDC-1
7.3.23 Wire Net +24VDC-2
7.3.24 Wire Net +24VDC-3
7.3.25 Wire Net +24VDC-4
7.3.26 Wire Net +24VDC-5
7.3.27 Wire Net +24VDC-6
7.3.28 Wire Net DC COM (+24VRTN)-1
7.3.29 Wire Net DC COM (+24VRTN)-2
7.3.30 Wire Net DC COM (+24VRTN)-3
7.3.31 Blank
7.3.32 Finisher Wire Net +5VDC
7.3.33 Finisher Wire Net DC COM(+5VRTN)
7.3.34 Finisher Wire Net +24VDC
7.3.35 Finisher Wire Net DC COM (+24VRTN)
7.2 Wirenets-a-finisher
7.2.36 A-Finisher Wire Net +5VDC
7.2.37 A-Finisher Wire Net DC COM(+5VRTN)
7.2.38 A-Finisher Wire Net +24VDC
7.2.39 A-Finisher Wire Net DC COM (+24VRTN)
BSDs
Chain 1 Standby Power
Chain 2 User Interface
Chain 3 Machine Run Control
Chain 4 Start Print Power
Chain 5 Document Transportation
Chain 6 Imaging
Chain 7 Paper Supply
Chain 8 Paper Feed and Transportation
Chain 9 Xerographics
Chain 10 Copy Transportation and Fusing
Chain 12 Finishing
Chain 13 Nohad
Chain 16 Printer
Chain 17 FAX
7.3 BSDs-a-finisher
Chain 15 Finisher-A
CH15.1 A-Finisher DC Power and Interlock Switching
CH15.2 PWBS Communication (IOT-A-Finisher)
CH15.3 A-Finisher Transportation
CH15.4 Tamping and Offset
CH15.5 Staple Control
CH15.6 Set Eject (1 OF 2)
CH15.7 Set Eject (2 OF 2)
CH15.8 Stacker Tray Control

8) OPTIONS AND ACCESSORIES
8.1 Fax Kit
8.2 Foreign Interface

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