Service Manual Zeutschel OS 12000.
This manual is in the english language, in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your high precision scanner.
Table of contents:
1) SAFETY
1.1 Safety symbols used in this manual and on the Scanner parts
1.2 Service and technical rules
2) SERVICE | CLEANING
2.1 Rotation brakes
2.2 Operators panel / Micro switches under film
2.3 mirrors
2.4 CCD board
2.5 windows
3) INSTALLATION
3.1 Unpacking
3.2 Components
3.2.1 Base
3.2.2 Book cradle Comfort
3.2.3 Advanced (optional)
3.2.4 Glass plate drive (optional only with Advanced book cradle)
3.2.5 Column
3.2.6 Monitor carrier optional
3.2.7 Scan head
3.2.8 Monitor (optional)
3.2.9 Computer
3.2.10 Accessories
3.3 Location
3.4 Installation of the OS 12000
3.4.1 How to do setup the base and column
3.4.2 Fix the scan head on the column
3.4.3 Check the Installation
3.4.4 Check if scan head ( scan line ) is parallel to the book cradle
4) PREPARING FOR SERVICE
4.1 Required tools and parts
4.2 Maintenance
4.2.1 Service interval
4.2.2 Parts subject to wear
4.2.3 Preventive Service
4.3 SCU Parameter
4.4 Firmware ( SCU )
4.5 Firmware Upgrade
5) BASIC SETTINGS
5.1 Perfect Book
5.1.1 Basics
5.1.2 Fire Wire driver on OS12000
5.2 Setup PC shipped with the scanner
5.2.1 Scanner delivered with computer ( preconfigured)
5.3 Scanner delivered without the computer
5.3.1 Installing OS12000 driver (no pre configured PC)
5.3.2 Installing Perfect book camera (Optional, no pre configured PC)
5.3.3 Installing Omniscan Software (no pre configured PC)
5.3.4 Installing Machine specific parameter (no pre configured PC)
6) CALIBRATION OF THE OS 12000
6.1 Kalibriervorlagen im Kalibrierung – Kit
6.2 Which Calibration necessary
6.2.1 Start position
6.2.2 After Changing Parts
6.2.3 Other reasons why calibration are necessary
6.2.4 Storing Calibrated Data during calibration
6.2.5 Save calibration datas after calibration
6.2.6 Restore calibration Data after changing SCU
6.3 Start Position of Scan
6.3.1 Omniscan OS 11.10 SR4
6.3.2 Check start position with calibration White
6.3.3 OS 11.12
6.4 Sharpness
6.4.1 Settings up to OS 11.12 SR2
6.4.2 Settings higher than OS 11.12 SR2
6.5 High measurement / Laser calibration
6.6 Black reference (To reduce the noise of the scanner camera)
6.7 Shading ( calculate the differences of the illumination even)
6.7.1 SR4
6.7.2 OS11.12 2D shading
6.7.3 Check the shading about uniformity
6.8 Geometric Calibration
6.8.1 Adjust the System for the geometric correction
6.9 Colour management
6.10 Perfect Book calibrations
6.10.1 Inner Calibration
6.10.2 Outer Calibration
7) SCAN HEAD
7.1 How to disassemble the scan head, take off camea unit
7.1.1 CCD- Unit
7.1.2 PCU Board
7.1.3 SCU Board
7.1.4 Scan Motor
7.1.5 Lights
7.1.6 Laser unit
7.1.7 Mirrors
8) BASE
8.1 Frame
8.2 Book cradle
8.2.1 Comfort
8.2.2 Advanced
8.3 Control / Operator panel
8.3.1 Glass plate
8.4 Glass plate drive
8.4.1 Service
8.4.2 Malfunction
8.4.3 Adjustment
9) SPECIAL SOFTWARE SETTINGS ON OS 12000
9.1 Omniscan
9.1.1 Special Settings to the Funktion of the Glassplate Drive
9.1.2 ROI
9.2 Perfect Book
9.2.1 Modify Settings of Perfect Book
1.1.1 Offset of Perfect Book depending on Start position of scan
9.3 Firmware Update on OS 11.xx
1.1.2 < OS 11.12
1.1.3 >OS 11.12 SR2
9.4 Bookcopy
9.4.1 Password to log in as Admin to calibrate Scanner
9.4.2 Restoring and Upgrading OS12000 Bookcopy PC System (TS-0668E)
9.4.3 Password to unlock Bios of Bookcopy PC
9.4.4 Mediacenter settings
9.4.5 File size
9.4.6 Update a Bookcopy System
10) ERRORS AND SOLUTIONS
10.1 Hardware
1.1.4 PCU
10.1.2 Height measurement / invalid height
10.1.3 Glass plate drive
10.2 Software
10.2.1 Error 31390
10.2.2 No Scanner found message
10.2.3 Could not reset scanner
10.2.4 Error while normalizing motors
10.2.5 LED on the SCU boarb
10.2.6 LED on PCU
10.2.7 Enter SCU when System is blocked SR4
10.2.8 Color alignment
10.2.9 Perfect Book without curve correction
10.2.10 Error while scanning occurred / timeout
10.2.11 Error while scanning occurred while using Perfect Book
10.2.12 Special Log files to protocol the complete Scan process
11) MODIFICATION ON OS12000
11.1 Scan motor
11.2 PCU board
11.2.1 How to change the PCU board
11.3 Modification of PCU board on OS 12000 to higher current for motors
11.4 Add Perfect Book to a OS12000 in the field
11.4.1 How to add the Perfect Book camera to the scanhead
Zeutschel OS 12000 Service Documentation
The Zeutschel OS 12000 documentation package provides detailed technical reference material used during equipment servicing and maintenance.
The service manual usually contains step-by-step repair procedures, internal component diagrams, adjustment settings and service mode instructions required for accurate diagnostics and repair.
This type of documentation is typically used by professional service technicians working with office equipment, printers and multifunction systems.