Canon iR Advance 4551i iR Advance 4545i iR Advance 4535i iR Advance 4525i Service Manual

Service Manual Canon imageRUNNER Advance 4551i imageRUNNER Advance 4545i imageRUNNER Advance 4535i imageRUNNER Advance 4525i;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon imageRUNNER Advance copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR Advance 4551i iR Advance 4545i iR Advance 4535i iR Advance 4525i photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

SAFETY PRECAUTIONS
Laser Safety
Handling of Laser System
Turn power switch ON
Power Supply
Toner Safety
About Toner
Handling Adhered Toner
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning
Notes on Assembly/Disassembly
Points to Note when Tightening a Screw

1. PRODUCT OVERVIEW
Product Lineup
Host machine
Pickup/Delivery System Options
Scanning System Options
Function Expansion System Options
Features
Product Features
Toner Container
Setup Guide
Introduction of Situation Mode
Specifications
Product Specifications
Weight and Size
Productivity (Print speed)
Paper type
Name of Parts
External View
Cross Section View
Control Panel

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Original Exposure System
Overview
Reader Assembly
ADF_Single pass ADF
ADF_Reversal ADF
Main Controller
Overview
Startup Sequence
Shutdown Sequence
Motion Sensor
Laser Exposure System
Overview
Basic Sequence
Controlling the Laser Activation Timing
Controlling the Intensity of Laser Light
Controlling the Polygon Motor
Controlling the Laser Shutter
Image Formation System
Overview
Image Stabilization Control
Drum Unit
Developing Assembly
Toner cartridge
Transfer Unit
Waste toner container
Fixing System
Overview
Fixing temperature control
Standby temperature control
Print temperature control
Down sequence control
Fixing pressure roller cleaning sequence
Fixing film edge cooling control
Paper loop amount control before fixing
Fixing pressure/pressure release control
Protection features
Pickup/Feed System
Overview
Cassette Pickup Assembly
Multi-Purpose Pickup Assembly
Fixing / Registration Assembly
Duplex / Delivery Assembly
Detecting Jams
External Auxiliary System
Overview
Power-saving Function
Quick Startup
Heater control
Fan Control
Counter control
Restricted function

3. PERIODICAL SERVICE
Consumable Parts List
Cleaning/Check/Adjustment Locations

4. DISASSEMBLY/ASSEMBLY
Outline
Points to Note when Tightening a Screw
List of Parts
List of External / Internal Cover
List of Main Unit
Consumable Parts, Replacement Parts and Cleaning Parts
PCB
Solenoid
Sensor
Motor
Fan
Switch
Clutch
Others
Reader
Single Pass ADF
Reversal ADF
External Cover
Removing the Reader Front Cover
Removing the Reader Left Cover
Removing the Reader Right Cover
Removing the Reader Rear Cover
Removing the Front Cover
Removing the Front Inner Cover
Removing the Left Upper Cover
Removing the Left Cover
Removing the Left Rear Cover
Removing the Right Front Upper Cover
Removing the Right Rear Cover (Upper)
Removing the Right Rear Cover (Lower)
Removing the Rear Cover
Removing the Rear Lower Cover
Removing the Delivery Tray 1
Removing the Delivery Tray 2
Removing the Delivery Rear Cover (Upper/Lower)
Original Exposure System
Removing the Reader Controller PCB
Cleaning the Reader Scanner Unit Scanner Mirror
Removing the Reader Scanner Unit
Document Feeder System
Single Pass ADF
Reversal ADF
Main Controller System
Removing the Main Controller PCB
Removing the Riser PCB
Removing the HDD
Removing the Control Panel
Laser Exposure System
Removing the Laser Scanner Unit
Image Formation System
Removing the Developing Assembly
Removing the Developing Cylinder
Removing the Transfer Roller
Removing the Separation Static Eliminator
Removing the Waste Toner Container
Removing the Drum Unit
Removing the Toner Supply Unit
Fixing System
Removing the Fixing Assembly
Removing the Fixing Main Unit
Removing the Fixing Delivery Upper Guide
Removing the Fixing Film Unit
Removing the Pressure Roller
Pickup/Feed System
Removing the Right Cover
Removing the Cassette Pickup Unit 1
Removing the Cassette Pickup Unit 2
Removing the Multi-purpose Tray Pickup Roller
Removing the Multi-purpose Tray Separation Pad
Removing the Cassette Pickup Roller (1/2)
Removing the Cassette Feed Roller (1/2)
Removing the Cassette Separation Roller (1/2)
Removing the Main Drive Unit
Removing the Second Delivery Unit
Removing the First Delivery Unit
Removing the First Delivery Drive Assembly
External Auxiliary Control System
Removing the DC Controller PCB
Removing the HVT PCB
Removing the Power Supply PCB
Removing the Air Filter

5. ADJUSTMENT
Pickup Feed System
Image Position Adjustment
Original Exposure System
Service Mode Backup
Actions after Clearing the RAM of the Reader Controller PCB
Document Feeder System
Single Pass ADF
Reversal ADF
Actions at Parts Replacement
MP Pickup Tray Unit
DC Controller PCB
Hard Disk
Laser Scanner Unit
Drum Unit
Developing Unit
Reader Controller PCB
Scanner Unit (Paper Front)
Scanner Unit (Paper Back)
Copyboard Glass

6. TROUBLESHOOTING
Initial Check
Initial check items list
Test Print
Overview
How to use the test print
Troubleshooting Items
Image Faults
Display of “Non-Canon Product” Message
Forcible stop of paper feed
Controller Self Diagnosis
Preface
Overview
Basic Flowchart
Boot Method
Diagnosis Result
Limitations
Debug Log
Overview
Saving to a USB device using download mode (Method 1)
Saving to a USB Device with Counter Key + Numeric Key (Methods 2 and 4)
Saving to a PC Using SST (Method 3)
Saving to a USB Flash Drive Using Service Mode (Method 5)
Service Mode Relating to Debug Logs
Collecting the Log of Key Operations
Network Packet Capture

7. ERROR/JAM/ALARM
Overview
Location Code
Pickup Position Code
Pickup size
Points to Note When Clearing MN-CON
Points to Note When Clearing HDD
Error Code
Error Code Details
Jam Code
Jam Type
Jam screen display specification
Main Unit
DADF-A1
DADF-AV1
Inner Finisher-J1
Staple Finisher-Y1/ Booklet Finisher-Y1
Buffer Pass Unit-N1
Inner 2/4 Hole Puncher-C1
2/4 Hole Puncher Unit-A1
Paper Deck Unit-F1
Alarm Code
Alarm Code Details

8. SERVICE MODE
Overview
Points to Note when Executing Service Mode
Service Mode Menu
Description of Service Mode Items
Operation Check of Electrical Components
Enhanced I/O Information
Security Support
Switching the Screen Display (Level 1 <->2)
Service Mode Backup
Output of Service Print Data
SITUATION Mode
Function to Mask the Screen during Remote Access
COPIER
DISPLAY
I/O
ADJUST
FUNCTION
OPTION
TEST
COUNTER
FEEDER
DISPLAY
ADJUST
FUNCTION
OPTION
SORTER
ADJUST
FUNCTION
OPTION
BOARD
OPTION

9. INSTALLATION
How to Read the Symbols
Symbols
Points to Note before Installation
Checking before Installation
Check When Connecting the Power Plug to an Outlet
Checking the Installation Environment
Checking the Installation Space
Combination Table of Accessory Installation
Unpacking
Checking the Contents
Installation Procedure
Removing the Packaging Materials
Installing the Air Filter
Installing the Drum Unit
Installing the Toner Cartridge
Connecting with the Cables
Setting the Environment Heater Switch
Installing IC Card Reader (EUR Only)
Turning ON the Main Power
Setting the Host Machine
Installing the Tray
Setting the Cassette
Other Installations
Adjusting Image Position
Checking Network Connection
Troubleshooting of Network
When Relocating the Host Machine
Platen Cover Type W
Points to Note at Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Stamp Unit-B1
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Operation Check
NFC Kit-C1
Points to Note at Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Remove the Control Panel
Installing the NFC Kit
Installing the Control Panel
Affixing the NFC Target
Setting after Installation
Connection Kit-A1 for Bluetooth LE
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
Heater Kit-N1
Checking Before Installation
Checking the Contents
Installation Procedure (When the Cassette Heater PCB as standard is installed)
Installation Procedure (When the Cassette Heater PCB as standard is not installed)
Checking After Installation
Reader Heater Unit-J2
Points to Note Before Installation
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Checking the Contents
Installation Procedure
Drum Heater-C1
Checking Before Installation
Checking the Parts to be Installed
Installation Procedure
Paper Deck Heater Unit-C1
Checking Before Installation
Checking the Contents
Installation Procedure
Checking After Installation
Utility Tray-B1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Installation Procedure
When installing the USB Keyboard
Inner 2Way Tray-L1
Checking Before Installation
Checking the Contents
Installation Procedure
Checking after Installation
Copy Card Reader-F1
Checking before Installation
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking after Installation
IC Card Reader Box-C1
Points to Note at Installation
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Checking the Contents
Installation Procedure
Voice Operation Kit-D1
Points to Note at Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Voice Guidance Kit-G1
Points to Note at Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Document Scan Lock Kit-B1
Points to Note Before Installation
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking after Installation
Serial Interface Kit-K3 / Copy Control Interface Kit-A1
Points to Note at Installation
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Checking the Contents
Installation Procedure
Pre-checks for HDD-related Option
Points to Note at Installation
Installation Outline Drawing
Check Item When Turning OFF the Main Power
Removing the HDD (Preparation)
[TYPE-1] Option HDD (1TB)
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-2] Removable HDD Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-3] Option HDD (1TB) + Removable HDD Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-4] Standard HDD + Option HDD (250GB) + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-5] Standard HDD + Option HDD (250GB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-6] 2 Option HDDs (1TB) + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-7] 2 Option HDDs (1TB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure

APPENDICES
Service Tool
List of Special Tools
Solvent/Oil List
General Circuit Diagram
Host machine_1/18
Host machine_2/18
Host machine_3/18
Host machine_4/18
Host machine_5/18
Host machine_6/18
Host machine_7/18
Host machine_8/18
Host machine_9/18
Host machine_10/18
Host machine_11/18
Host machine_12/18
Host machine_13/18
Host machine_14/18
Host machine_15/18
Host machine_16/18
Host machine_17/18
Host machine_18/18
Single pass ADF
Reversal ADF
Software Counter Specifications
Removal
Overview
Work Procedure
Target PCBs of Automatic Update
List of Service Modes That Can Be Restored

Number of pages: 1126.