Mimaki UJV500-160 Service Manual, Parts Manual, Installation Guide

Service Manual, Parts Manual, Installation Guide Mimaki UJV500-160;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mimaki.
You can print, zoom or read any diagram, picture or page from this full service manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mimaki UJV500-160. You can find easily everything what do you need.
To see what contain, please read table of contents:

Content for Service Manual:
1. OPERATING PRINCIPLE
1.1 Basic Operation
1.2 Maintenance Function
1.2.1 CARRIAGE OUT
1.2.2 NOZZLE WASH (DELETED)
1.3 Ink System
1.3.1 Pressure-Feed Ink System
1.3.2 Configuration
1.3.3 Ink System Error Monitoring
1.3.4 Supply Bottle Control and Selection
1.3.5 Bottle LED Control
1.3.6 Supply Pump Control
1.3.7 Monitoring of the Amount of Remaining Ink
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling

2. ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Connection Diagram Inside the Main Body
2.2 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 Main PCB Assy
2.3.2 Optical converter PCB Assy
2.3.3 Central IO PCB Assy
2.3.4 Pump III PCB Assy
2.3.5 Heavy-duty / narrow, feeding / take-up IF PCB modification Assy
2.3.6 FPC Converter Driver PCB Assy
2.3.7 Ink Supply PCB Assy (Main Unit side)
2.3.8 Ink Supply PCB Assy (External ink supply side)
2.3.9 HDC PCB Assy
2.3.10 Heater relay PCB
2.3.11 Ink LED Control PCB Assy
2.3.12 Keyboard PCB Assy
2.3.13 Positive Pressure sensor PCB Assy.
2.3.14 Negative Pressure sensor 73 PCB Assy.
2.3.15 Heavy-duty Feeding/take-up PCB
2.3.16 Feeding/take-up switch PCB
2.3.17 150 LPI encoder PCB Assy.
2.3.18 30-pin FFC Converting PCB Assy
2.3.19 UVLED Drive 32 PCB Assy.
2.3.20 LEDLCUV CURING PCB Assy.
2.3.21 DDRII PRAM(1G) PCB Assy.
2.3.22 Heater Relay PCB Assy.

3. WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the Sub-Tank
3.1.3 Replacement of the Primary Filter
3.1.4 Replacement of the Secondary filter
3.1.5 Replacement of the Supply pump
3.1.6 Replacement of the Deaeration module
3.1.7 Replacement of the backflow prevention filter
3.1.8 Replacement of the Vacuum Filter
3.1.9 Replacement of White circulation Filter
3.2 Driving Parts
3.2.1 Replacement of the X-axis Motor
3.2.2 Replacement of the Y-axis Motor
3.2.3 Replacement of the Y Motor
3.3 Electrical Parts
3.3.1 Replacement of the Main PCB Assy
3.3.2 Replacement of the Optical converter PCB Assy
3.3.3 Replacement of the Central IO PCB Assy
3.3.4 Replacement of the Pump III PCB Assy
3.3.5 Replacement of the Heavy-duty / NARROW, FEEDING / take-up IF
PCB modification Assy
3.3.6 Replacement of the FPC Converter Driver PCB Assy
3.3.7 Replacement of the Ink supply PCB Assy
3.3.8 Replacement of the Ink supply PCB Assy (External ink supply side)
3.3.9 Replacement of the FPC converting receiver PCB Assy
3.3.10 Replacement of the Heater relay PCB Assy
3.3.11 Replacement of the Ink LED control PCB Assy
3.3.12 Replacement of the HDC PCB Assy
3.3.13 Replacement of the 30-pin FFC Converting PCB Assy
3.3.14 Replacement of the 1000/1500W power supply unit

4. ADJUSTMENT ITEMS
4.1 Operation Matrix
4.2 Adjustment Function
4.2.1 HEAD ADJUST work flow
4.2.2 [HEAD ADJUST] LEVEL CHECK
4.2.3 Averaging Adjustment
4.2.4 [HEAD ADJUST] SLANT ADJUST
4.2.5 [HEAD ADJUST] POSITION ADJUST
4.2.6 [HEAD ADJUST] STAGGER ADJUST
4.2.7 HEAD VOLT ADJ
4.2.8 PRINT ADJUST
4.2.9 REPLACE COUNT
4.2.10 DEFAULT SET
4.2.11 CAPPING
4.2.12 ADJUST WIPER
4.2.13 HEAD WASH
4.2.14 HEAD ID
4.2.15 HEAD TEMPERATURE
4.2.16 SERIAL No.
4.2.17 DEALER No.
4.2.18 FEED COMP.2
4.2.19 ANGLE ADJUST
4.2.20 LAN CONFIG
4.2.21 EDGE ADJUST
4.2.22 BasisHEADheight
4.2.23 TIME SET
4.2.24 NOZZLE RECOVERY
4.2.25 SUBTANK DISCHARGE
4.2.26 SUBTANK FILLUP
4.2.27 INK SET
4.2.28 Nozzle Selection
4.3 Mechanical Adjustment
4.3.1 Cutter mounting position adjustment
4.3.2 Station height adjustment
4.3.3 Wiper height adjustment
4.3.4 Encoder sensor position adjustment
4.3.5 Parallelizing head-platen
4.3.6 Parallelism adjustment of VTTS/ Feeding unit
4.3.7 Carriage base horizontal inclination adjustment
4.3.8 Carriage vertical inclination adjustment
4.3.9 Carriage left-to-right gap adjustment
4.3.10 X belt tension adjustment
4.3.11 Y belt tension adjustment
4.3.12 JAM sensor height adjustment
4.3.13 Check of UV-LED Unit Height
4.3.14 Post Cure adjustment

5. TEST ITEMS
5.1 Test Function
5.1.1 CHECK PATTERN
5.1.2 SENSOR TEST
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD TEST
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 INK UNIT
5.1.9 AGING
5.1.10 CHECK ENCODER
5.1.11 EVENT LOG
5.1.12 CHECK MESSAGE
5.1.13 TEST HARD WARE
5.1.14 PAPER SENSOR
5.1.15 HEATER
5.1.16 ACTION TEST
5.1.17 LED
5.1.18 SKEW CHECK
5.1.19 VOLTAGE CHECK
5.1.20 VACUUM FAN
5.1.21 FEED & TAKE-UP
5.1.22 UVLED CHECK
5.1.23 INK HEATER
5.2 Other Test
5.2.1 Checking Deaeration Capability

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Covers
6.2 Ink-related Parts
6.2.1 Cleaning the inside of Head Unit
6.2.2 Head Unit
6.2.3 Head UD Cam Assy
6.2.4 Wiper Assy
6.2.5 Cap Assy
6.2.6 Waste Ink Pump (Double)
6.2.7 Supply Pump
6.2.8 Vacuum Pump
6.2.9 Air Pressure Control Section
6.2.10 Sub Tank
6.2.11 External Ink Supply Unit
6.2.12 Filter
6.2.13 ID Contact PCB CN032 Single Assy
6.2.14 Liquid contact Solenoid Assy
6.2.15 Photointerrupter
6.2.16 Ink Supply PCB Assy
6.2.17 Ink LED Control PCB Assy
6.2.18 FPC Converting Receiver PCB
6.2.19 LED PCB Assy
6.2.20 POST CURE
6.2.21 White Circulation Filter
6.3 Drive System
6.3.1 X Axis Motor Assy
6.3.2 X Drive Belt
6.3.3 Y Axis Motor Assy
6.3.4 Y Drive Belt
6.3.5 Y Motor Brush
6.3.6 Linear Encoder Scale
6.4 Electrical Parts
6.5 Take-up/Feeding Device
6.5.1 Heavy-duty Take-up Motor
6.5.2 Take-up Photo Sensor (T bar position sensor)
6.5.3 Take-up Micro Switch
6.5.4 Take-up Switch PCB Assy
6.5.5 Heavy-duty Take-up PCB Assy (on Take-up device)
6.5.6 Feeding Motor
6.5.7 Feeding Micro Switch
6.5.8 Feeding Photo Sensor
6.5.9 Take-up and Feeding Switch PCB Assy
6.5.10 Heavy-duty Take-up PCB Assy (on Feeding device)
6.5.11 Encoder PCB Assy (on Feeding device)
6.6 Sensors
6.6.1 Sensors

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.2 Detailed Methods of Coping with the Malfunctions

8. OPERATION FLOW
8.1 Basic Operation
8.2 Print Mode
8.3 Common Setting
8.4 Service Mode
_____________________________

Content for Parts List Manual:
0. RECOMMENDED PARTS LIST
1. COVER Assy -1/4
2. LEG Assy
3. FRAME Assy -1/6
4. CLAMP Assy -1/2
5. X DRIVE Assy
6. Y DRIVE Assy -1/2
7. BEAR UV Assy
8. STATION Assy
9. CAPPING Assy
10. WIPER Assy
11. WASTE INK TANK Assy -1/3
12. AIR PRESSURE CONTROL Assy
13. AIR EXHAUST FAN Assy
14. EXTERNAL SUPPLY UNIT MKIII UV Assy -1/14
15. INTAKE AIR FAN UNIT Assy
16. CARRIAGE Assy -1/13
17. SUBTANK Assy -1/4
18. EXTERNAL SUPPLY ATTACHMENT Assy
19.UV COOLING Assy
20. SMALL FEEDING Assy
21. FEEDING-AMF Assy -1/7
22. TAKE-UP VTTS Assy -1/6
23. SMALL TAKE UP UNIT Assy -1/2
24. PC Assy -1/4
25. PC POWER SUPPLY Assy
26. PRE-HEATER Assy
27. Platen Assy
28. AFT HEATER Assy
29. ELECTRICAL DEVICE Assy -1/2
30. PACKING -1/4
31. JIG
32. BLOCK DIAGRAM -1/6

& Installation Guide