Canon MF4600 Series, Service Manual & Portable Manual & Parts List

Service Manual & Portable Manual & Parts List Canon MF4600 Series;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon MF4600 Series copier.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon MF4600 Series photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Contents for SERVICE MANUAL:
Chapter 1. INTRODUCTION
1.1 Product Specifications
1.1.1 Names of Parts
1.1.1.1 External View
1.1.1.2 Section View (Host Machine)
1.1.1.3 Section View (ADF)
1.1.1.4 Control panel
1.1.2 Safety
1.1.2.1 Safety of the Host Machine’s Laser Mechanism
1.1.2.2 CDRH Regulations
1.1.2.3 Handling of the Laser Assembly
1.1.2.4 Safety of the Toner
1.1.2.5 Fire Attention
1.1.2.6 Points no Note when Replacing / Disposing the Lithium Battery
1.1.3 Product Specifications
1.1.3.1 Host Machine Specifications
1.1.3.2 ADF Specifications
1.1.3.3 FAX Specifications

Chapter 2. BASIC OPERATION
2.1 Construction
2.1.1 Function Configuration
2.2 Basic Sequence
2.2.1 Basic Operation Sequence

Chapter 3. ORIGINAL EXPOSURE SYSTEM
3.1 Basic Constraction
3.1.1 Specifications / Control / Function List
3.1.2 Major Components
3.2 Various Control
3.2.1 Dirt Sensor Control
3.2.1.1 Outline
3.3 Parts Replacement Procedure
3.3.1 Scanner Unit
3.3.1.1 Preparation for Removing the Control Panel Assembly
3.3.1.2 Removing the Control Panel Assembly
3.3.2 Book Motor
3.3.2.1 Preparation for Removing the Flat Bed Motor
3.3.2.2 Removing the Flat Bed Motor
3.3.3 Contact Sensor
3.3.3.1 Removing the Contact Sensor

Chapter 4. ORIGINAL FEEDING SYSTEM
4.1 Basic Operation
4.1.1 Basic Operation
4.1.2 Original Detection
4.2 Detection Jams
4.2.1 Jam Detection
4.3 ADF
4.3.1 Pick-up Roller
4.3.1.1 Removing the ADF Pickup Roller
4.3.2 ADF Motor
4.3.2.1 Preparation for Removing the ADF Motor
4.3.2.2 Removing the ADF Motor
4.3.3 Separation Pad
4.3.3.1 Removing the Separation Pad

Chapter 5. LASER EXPOSURE
5.1 Overview/Configuration
5.1.1 Overview
5.2 Controlling the Laser Activation Timing
5.2.1 Laser ON / OFF Control
5.3 Controlling the Intensity of Laser Light
5.3.1 Auto Photoelectric Current Control (APC)
5.4 Controlling the Laser Scanner Motor
5.4.1 Overview
5.4.2 Scanner Motor Speed Control
5.4.3 Detection of Fault of the Scanner Motor
5.5 Parts Replacement Procedure
5.5.1 Laser/Scanner Unit
5.5.1.1 Preparation for Removing the Laser Scanner Unit
5.5.1.2 Removing the Laser Scanner Unit

Chapter 6. IMAGE FORMATION
6.1 Overview/Configuration
6.1.1 Configuration
6.1.2 Print Process
6.2 Driving and Controlling the High-Voltage System
6.2.1 Generation of Transfer Charging Bias
6.3 Toner Cartridge
6.3.1 Toner Level Detection
6.4 Parts Replacement Procedure
6.4.1 Transfer Charging Roller
6.4.1.1 Removing the Transfer Charging Roller

Chapter 7. PICKUP AND FEED SYSTEM
7.1 Overview/Configuration
7.1.1 Overview
7.2 Other Control
7.2.1 Overview
7.3 Detection Jams
7.3.1 Jam Detection Outline
7.3.1.1 Overview
7.3.2 Delay Jams
7.3.2.1 Pickup Delay Jam
7.3.2.2 Delivery Delay Jam
7.3.3 Stationary Jams
7.3.3.1 Pickup Stationary Jam
7.3.3.2 Delivery Stationary Jam
7.3.4 Other Jams
7.3.4.1 Door Open Jam
7.3.4.2 Wrapping Jam
7.3.4.3 Residual Jam at Startup
7.4 Duplex Unit
7.4.1 Overview
7.5 Parts Replacement Procedure
7.5.1 Main Motor
7.5.1.1 Preparation for Removing Main Motor
7.5.1.2 Removing Main Motor
7.5.2 Separation Pad
7.5.2.1 Preparation for Removing Separation Pad
7.5.2.2 Removing Separation Pad
7.5.3 Pickup Roller
7.5.3.1 Removing Pickup Roller

Chapter 8. FIXING SYSTEM
8.1 Overview/Configuration
8.1.1 Specification/Control/Function List
8.1.2 Overview
8.2 Various Control Mechanisms
8.2.1 Controlling the Temperature of the Fixing Unit
8.2.1.1 Fixing Temperature Control
8.3 Protection Function
8.3.1 Protection Function
8.4 Parts Replacement Procedure
8.4.1 Fixing Unit
8.4.1.1 Preparation for Removing Fixing Assembly
8.4.1.2 Removing Fixing Assembly
8.4.2 Fixing Film Unit
8.4.2.1 Preparation for Removing Fixing Film Unit
8.4.2.2 Removing Fixing Film Unit

Chapter 9. EXTERNAL AND CONTROLS
9.1 Control Panel
9.1.1 Outline
9.2 Power Supply
9.2.1 Protection Function
9.2.1.1 Protecting Function
9.3 Parts Replacement Procedure
9.3.1 Front Cover
9.3.1.1 Removing the Front Cover
9.3.2 Rear Cover
9.3.2.1 Preparation for Removing the Rear Cover
9.3.2.2 Removing the Rear Cover
9.3.3 Right Cover
9.3.3.1 Removing the Right Cover
9.3.4 Left Cover
9.3.4.1 Removing the Left Cover
9.3.5 Upper Cover
9.3.5.1 Preparation for Removing the Upper Cover
9.3.5.2 Removing the Upper Cover
9.3.6 Cartridge Cover
9.3.6.1 Preparation for Removing the Printer Cover
9.3.6.2 Removing the Printer Cover
9.3.7 Operation Panel Unit
9.3.7.1 Removing the Control Panel Unit
9.3.8 SCNT Board
9.3.8.1 Preparation for Removing the SCNT Board
9.3.8.2 Removing the SCNT Board
9.3.8.3 Actions At Replacing the SCNT Board
9.3.9 DCNT Board
9.3.9.1 Preparation for Removing the DCNT Board
9.3.9.2 Removing the DCNT Board
9.3.10 Analog Processor PCB
9.3.10.1 Preparation for Removing the Analog processor PCB
9.3.10.2 Removing the Analog processor PCB
9.3.11 NCU Board
9.3.11.1 Preparation for Removing the NCU Board
9.3.11.2 Removing the NCU Board
9.3.12 Power Supply PCB
9.3.12.1 Preparation for Removing the Power Supply Board
9.3.12.2 Removing the Power Supply Board
9.3.13 High-voitage Power Supply PCB
9.3.13.1 Preparation for Removing the High Voltage Power Supply Board
9.3.13.2 Removing the High Voltage Power Supply Board
9.3.14 Motor Driver PCB
9.3.14.1 Preparation for Removing the Motor driver PCB
9.3.14.2 Removing the Motor driver PCB

Chapter 10. MAINTENANCE AND INSPECTION
10.1 Periodically Replaced Parts
10.1.1 Periodically Replaced Parts
10.2 Consumables
10.2.1 Consumable
10.3 Periodical Service
10.3.1 Periodically Service Items
10.4 Cleaning
10.4.1 Cleaning Items
10.4.2 Cleaning Method (External Covers)
10.4.3 Cleaning Method (Reader Unit)
10.4.4 Cleaning Method (Pressure Roller)

Chapter 11. MEASUREMENT AND ADJUSTMENS
11.1 Scanning System
11.1.1 Procedure after Replacing the CIS
11.1.2 Procedure after Replacing the Copyboard Glass
11.2 Electrical Adjustments
11.2.1 Procedure after Replacing the SCNT board

Chapter 12. CORRECTING FAULTY IMAGES
12.1 Outline of Electrical Components
12.1.1 Clutch/Solenoid/Motor/Fan
12.1.1.1 List of Solenoids/Motors
12.1.2 Sensor
12.1.2.1 List of Sensors
12.1.3 PCBs
12.1.3.1 List of PCBs

Chapter 13. ERROR CODE
13.1 Error Code
13.1.1 List of Error Codes
13.2 Fax Error Codes
13.2.1 Outline
13.2.1.1 Error Code Outline
13.2.2 User Error Code
13.2.2.1 User Error Code
13.2.3 Service Error Code
13.2.3.1 Service Error Code

Chapter 14. SERVICE MODE
14.1 Outline
14.1.1 Outline of Service Mode
14.1.2 Using the Mode
14.2 Default Settings
14.2.1 Service Mode Menus
14.3 Service Soft Switch Settings (SSSW)
14.3.1 Outline
14.3.1.1 Bit Switch Composition
14.3.2 SSSW-SW01:
14.3.2.1 List of Functions
14.3.2.2 Detailed Discussions of Bit 0
14.3.3 SSSW-SW03
14.3.3.1 List of Functions
14.3.3.2 Detailed Discussions of Bit 7
14.3.4 SSSW-SW04
14.3.4.1 List of Functions
14.3.4.2 Detailed Discussions of Bit 2
14.3.4.3 Detailed Discussions of Bit 3
14.3.4.4 Detailed Discussions of Bit 4
14.3.4.5 Detailed Discussions of Bit 6
14.3.4.6 Detailed Discussions of Bit 7
14.3.5 SSSW-SW05
14.3.5.1 List of Functions
14.3.5.2 Detailed Discussions of Bit 1
14.3.5.3 Detailed Discussions of Bit 2
14.3.6 SSSW-SW12
14.3.6.1 List of Functions
14.3.7 SSSW-SW13
14.3.7.1 List of Functions
14.3.7.2 Detailed Discussions of Bit 2
14.3.8 SSSW-SW14
14.3.8.1 List of Functions
14.3.8.2 Detailed Discussions of Bit 2
14.3.8.3 Detailed Discussions of Bit 4
14.3.9 SSSW-SW18
14.3.9.1 List of Functions
14.3.9.2 Detailed Discussions of Bit 0
14.3.9.3 Detailed Discussions of Bit 1
14.3.10 SSSW-SW25
14.3.10.1 List of Functions
14.3.10.2 Detailed Discussions of Bit 0
14.3.10.3 Detailed Discussions of Bit 2
14.3.11 SSSW-SW28
14.3.11.1 List of Functions
14.3.11.2 Detailed Discussions of Bit 0
14.3.11.3 Detailed Discussions of Bit 1
14.3.11.4 Detailed Discussions of Bit 2
14.3.11.5 Detailed Discussions of Bit 3
14.3.11.6 Detailed Discussions of Bit 4
14.3.11.7 Detailed Discussions of Bit 5
14.3.12 SSSW-SW30
14.3.12.1 List of Functions
14.3.12.2 Detailed Discussions of Bit 5
14.4 Menu Switch Settings (MENU)
14.4.1 Menu Switch Composition
14.4.2
14.4.3
14.4.4
14.4.5
14.4.6
14.4.7
14.5 Numeric Parameter Settings (NUMERIC Param.)
14.5.1 Numerical Parameter Composition
14.5.2
14.5.3
14.5.4
14.5.5
14.5.6
14.5.7
14.5.8
14.5.9
14.5.10
14.5.11
14.5.12
14.5.13
14.5.14
14.5.15
14.6 Scanner Function Settings (SCANNER)
14.6.1 Numeric Parameter Functional configuration
14.6.2
14.6.3
14.6.4
14.6.5
14.6.6
14.6.7
14.7 Printer Function Settings (PRINTER)
14.7.1 Service Soft Switch Settings (SSSW)
14.7.1.1 SSSW-SW15
14.7.2 Numeric Parameter Settings (NUMERIC Param.)
14.7.2.1
14.7.2.2
14.7.2.3
14.7.2.4
14.7.2.5
14.7.2.6
14.7.2.7
14.8 Setting of System Functions (SYSTEM)
14.8.1 Bit Switch Settings
14.9 Counter Indication (COUNTER)
14.9.1 Counters
14.9.2 Clearing Counters
14.10 Report Output (REPORT)
14.10.1 Report Output
14.10.2 System Data List
14.10.3 System Dump List
14.10.4 Counter List
14.10.5 Spec List
14.11 Data Initialization Mode (CLEAR)
14.11.1 Clear
14.12 ROM Management (ROM)
14.12.1 ROM Display
14.13 Test Mode (TEST)
14.13.1 Overview
14.13.1.1 Outline
14.13.1.2 Test Mode Menu List
14.13.2 DRAM Test
14.13.2.1 D-RAM Test
14.13.3 Scan Test
14.13.3.1 Scan Test ((2) SCAN TEST)
14.13.4 Print Test
14.13.4.1 Print Test ((3) PRINT TEST)
14.13.5 Modem Test
14.13.5.1 MODEM Test ((4) MODEM TEST)
14.13.6 Faculty Test
14.13.6.1 FUNCTION TEST
14.13.7 Cleaning Mode
14.13.7.1 Roller cleaning mode ((0) ROLLER CLEAN)
Chapter 15. SERVICE TOOLS
15.1 Service Tools
15.1.1 Solvents / Lubricants Table

——————
Contents for PORTABLE MANUAL:
Chapter 1. MAINTENANCE AND INSPECTION
1.1 Periodically Replaced Parts
1.1.1Periodically Replaced Parts
1.2 Durables and Consumables
1.2.1Consumable
1.3 Scheduled Servicing Basic Procedure
1.3.1Periodically Service Items
1.4 Cleaning
1.4.1Cleaning Items
1.4.2Cleaning Method (External Covers)
1.4.3Cleaning Method (Reader Unit)
1.4.4Cleaning Method (Pressure Roller)

Chapter 2. STANDARDS AND ADJUSTMENTS
2.1 Scanning System
2.1.1Procedure after Replacing the CIS
2.1.2Procedure after Replacing the Copyboard Glass
2.2 Electrical Adjustment
2.2.1Procedure after Replacing the SCNT board

Chapter 3. SERVICE MODE
3.1 Service Soft Switch Settings (SSSW)
3.1.1 Outline
3.1.1.1 Bit Switch Composition
3.1.2 SSSW-SW01
3.1.2.1 List of Functions
3.1.2.2 Detailed Discussions of Bit 0
3.1.3 SSSW-SW03
3.1.3.1 List of Functions
3.1.3.2 Detailed Discussions of Bit 7
3.1.4 SSSW-SW04
3.1.4.1 List of Functions
3.1.4.2 Detailed Discussions of Bit 2
3.1.4.3 Detailed Discussions of Bit 3
3.1.4.4 Detailed Discussions of Bit 4
3.1.4.5 Detailed Discussions of Bit 6
3.1.4.6 Detailed Discussions of Bit 7
3.1.5 SSSW-SW05
3.1.5.1 List of Functions
3.1.5.2 Detailed Discussions of Bit 1
3.1.5.3 Detailed Discussions of Bit 2
3.1.6 SSSW-SW12
3.1.6.1 List of Functions
3.1.7 SSSW-SW13
3.1.7.1 List of Functions
3.1.7.2 Detailed Discussions of Bit 2
3.1.8 SSSW-SW14
3.1.8.1 List of Functions
3.1.8.2 Detailed Discussions of Bit 2
3.1.8.3 Detailed Discussions of Bit 4
3.1.9 SSSW-SW18
3.1.9.1 List of Functions
3.1.9.2 Detailed Discussions of Bit 0
3.1.9.3 Detailed Discussions of Bit 1
3.1.10 SSSW-SW25
3.1.10.1 List of Functions
3.1.10.2 Detailed Discussions of Bit 0
3.1.10.3 Detailed Discussions of Bit 2
3.1.11 SSSW-SW28
3.1.11.1 List of Functions
3.1.11.2 Detailed Discussions of Bit 0
3.1.11.3 Detailed Discussions of Bit 1
3.1.11.4 Detailed Discussions of Bit 2
3.1.11.5 Detailed Discussions of Bit 3
3.1.11.6 Detailed Discussions of Bit 4
3.1.11.7 Detailed Discussions of Bit 5
3.1.12 SSSW-SW30
3.1.12.1 List of Functions
3.1.12.2 Detailed Discussions of Bit 5
3.2 Menu Switch Settings (MENU)
3.2.1Menu Switch Composition
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.3 Numeric Parameter Settings (NUMERIC Param.)
3.3.1Numerical Parameter Composition
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
3.3.11
3.3.12
3.3.13
3.3.14
3.3.15
3.4 Scanner Function Settings (SCANNER)
3.4.1Numeric Parameter Functional configuration
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.5 Printer Function Settings (PRINTER)
3.5.1 Service Soft Switch Settings (SSSW)
3.5.1.1 SSSW-SW15
3.5.2 Numeric Parameter Settings (NUMERIC Param.)
3.5.2.1
3.5.2.2
3.5.2.3
3.5.2.4
3.5.2.5
3.5.2.6
3.5.2.7
3.6 Setting of System Functions (SYSTEM)
3.6.1Bit Switch Settings
3.7 Counter Indication (COUNTER)
3.7.1Counters
3.7.2Clearing Counters
3.8 Report Output (REPORT)
3.8.1Report Output
3.8.2System Data List
3.8.3System Dump List
3.8.4Counter List
3.8.5Spec List
3.9 Data Initialization Mode (CLEAR)
3.9.1Clear
3.10 Test Mode (TEST)
3.10.1 Overview
3.10.1.1 Outline
3.10.1.2 Test Mode Menu List
3.10.2 DRAM Test
3.10.2.1 D-RAM Test
3.10.3 Scan Test
3.10.3.1 Scan Test ((2) SCAN TEST)
3.10.4 Print Test
3.10.4.1 Print Test ((3) PRINT TEST)
3.10.5 Modem Test
3.10.5.1 MODEM Test ((4) MODEM TEST)
3.10.6 Faculty Test
3.10.6.1 FUNCTION TEST
3.10.7 Cleaning Mode
3.10.7.1 Roller cleaning mode ((0) ROLLER CLEAN)

Chapter 4. OOUTLINE OF COMPONENTS
4.1 Sensor
4.1.1List of Sensors
4.2 PCBs
4.2.1List of PCBs

Chapter 5. SYSTEM CONSTRUCTION
5.1 Construction
5.1.1Function Configuration
5.2 Product Specifications
5.2.1Host Machine Specifications
5.2.2ADF Specifications
5.2.3FAX Specifications

——————
Contents for PARTS LIST:
ASSEMBLY LOCATION DIAGRAM
ACCESSORIES
EXTERNAL COVERS, PANELS, ETC
INTERNAL COMPONENTS 1
INTERNAL COMPONENTS 2
INTERNAL COMPONENTS 3 (MF4600 Series)
INTERNAL COMPONENTS 3 (MF4200 Series)
BASE PLATE ASS’Y
PAPER PICK-UP ASS’Y
READER ASS’Y
FIXING ASS’Y
ADF ASS’Y

Number total of pages: 272.