CAT CG137-08/CG137-12 Engines Disassembly and Assembly Manual (Ver. May 2016)

CAT CG137-08/CG137-12 Engines Disassembly and Assembly Manual
WRX 1-UP (Engine)
WWF 1-UP (Engine)
FYR 1-UP (Generator Set)
FPL 1-UP (Generator Set)
SC2 1-UP (Generator Set)

Type of machine: Engine
Print No: UENR0103-04, May 2016
Language and Format: English/PDF
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Table of contents:
Disassembly and Assembly Section
Engine Support – Remove and Install
Electronic Control Module (Engine) – Remove and
Install
Electric Starting Motor – Remove and Install
Air Starting Motor – Remove and Install
Air Starting Motor – Remove and Install (Alternate Air
Starting Motor – TDI)
Gas Pressure Regulator – Remove and Install
Gas Pressure Regulator – Disassemble
Gas Pressure Regulator – Assemble
Rotary Actuator (Carburetor) – Remove and Install (G3408B )
Rotary Actuator (Carburetor) – Remove and Install (G3412B)
Rotary Actuator (Gas Pressure Regulator) – Remove and Install
Carburetor – Remove and Install
Carburetor – Disassemble
Carburetor – Assemble
Transformer – Remove and Install
Spark Plugs – Remove and Install
Spark Plug Adapter – Remove and Install
Exhaust Bypass – Remove and Install
Exhaust Bypass – Disassemble
Exhaust Bypass – Assemble
Exhaust Manifold – Remove and Install
Catalytic Converter – Remove and Install
Aftercooler – Remove and Install (G3408B)
Aftercooler – Remove and Install (G3412B)
Air Cleaner Housing – Remove and Install
Turbocharger – Remove and Install (G3408B)
Turbocharger – Remove and Install (G3412B)
Turbocharger – Disassemble
Turbocharger – Assemble
Water Temperature Regulator – Remove and Install
Water Pump – Remove and Install
Water Pump – Disassemble
Water Pump – Assemble
Auxiliary Water Pump – Remove and Install
Auxiliary Water Pump – Disassemble
Auxiliary Water Pump – Assemble
Engine Oil Pump – Remove and Install
Engine Oil Pump – Disassemble
Engine Oil Pump – Assemble
Engine Oil Cooler – Remove and Install (G3408B)
Engine Oil Cooler – Remove and Install (G3412B)
Engine Oil Filter Base – Remove and Install (G3408B)
Engine Oil Filter Base – Remove and Install (G3412B)
Engine Oil Pan – Remove and Install (G3408B)
Engine Oil Pan – Remove and Install (G3412B)
Vibration Damper and Pulley – Remove and Install
Flywheel – Remove and Install
Flywheel Housing – Remove and Install
Crankshaft Front Seal and Wear Sleeve – Remove and Install
Crankshaft Rear Seal and Wear Sleeve – Remove and Install
Timing Gear Cover – Remove and Install
Timing Gears – Remove and Install
Engine Balancer – Remove and Install
Valve Cover – Remove and Install (G3408B)
Valve Cover – Remove and Install (G3412B)
Valve Cover Base – Remove and Install (G3408B)
Valve Cover Base – Remove and Install (G3412B)
Rocker Shaft and Push Rod – Remove and Install (G3408B)
Rocker Shaft and Push Rod – Remove and Install (G3412B)
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Valve Lifter – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Bridge Dowels – Remove and Install
Inlet and Exhaust Valve Seat Inserts – Remove and Install
Cylinder Head – Remove and Install (G3412B)
Cylinder Head – Remove and Install (G3408B)
Piston Cooling Jets – Remove and Install
Connecting Rod Bearings – Remove and Install
Connecting Rod Bearings – Remove and Install
Pistons and Connecting Rods – Remove and Install
Pistons and Connecting Rods – Disassemble (One-Piece Piston)
Pistons and Connecting Rods – Assemble (One-Piece Piston)
Cylinder Liner – Remove and Install
Camshaft – Remove and Install
Camshaft Bearings – Remove and Install
Crankshaft Main Bearings – Remove and Install
Crankshaft – Remove and Install

Index Section
Index