Fargo HDP5000 HDPii Plus Card Printer Service Manual

Service Manual Fargo HDP5000 HDPii Plus Card Printer;
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HDP5000 & HDPii Plus PARTS REPLACEMENT
Safety Messages (review carefully)
Cover Replacement Procedures
Reviewing the Sequence (used) To Avoid Damage
Reviewing the HDP Printer Covers
Replacing the Front Door Assembly
Replacing the Back Cover Assembly
Replacing the Output Side Upgrade Cover
Replacing the Output Side Cover
Replacing the Top Cover
Replacing the Bezel Front Cover
Replacing the Magnetic Cover
Removing the Baseplate

BOARD REPLACEMENT PROCEDURE
Replacing the HDP5000 (2013) Magnetic Head Assembly
Replacing the LCD Board Assembly
Replacing the Main Board Assembly
Replacing the USB/Ethernet Board Assembly
Replacing the RFID Board Assembly A000365

CARD PATH AND ROLLER REPLACEMENT PROCEDURES
Replacing the Card Path Assembly
HDP5000 (2013) & HDPii Plus D910721
Replacing the Card Rollers, Cleaning Roller/gear
Replacing the Card Rollers
Replacing the Platen Card Roller
Replacing the Print Platen Roller
HDP5000 (2013) & HDPii Plus D910109

MOTOR REPLACEMENT PROCEDURES
Replacing the Drive Train Stepper Motor Assembly
Replacing the Card Feed Motor/Roller Assembly
Replacing the Film Supply Motor (D910723), Ribbon Supply Motor (D910725), or RFID Board (A000365)
Replacing the Headlift Motor (D910052) and Headlift Sensor (D910216)
Replacing the Lamination Mechanism (D910704) (Transfer Arm)
Replacing the Lamination Mechanism Lam Cam Motor (D910072)
Replacing the Lamination Mechanism Lam Cam Sensor (D910216)

SENSOR REPLACEMENT
Replacing the Card Path Sensor (D910217)
Replacing the Ribbon Sensor (D910556)
HDP Printhead Assembly Kit (086091) Replacement Guide
HDP Mainboard Cable Connection
Reviewing the HDP Printer Main Board connections
Reviewing the HDP Printer Main Board connections

HDP5000 FLIPPER MODULE REPLACEMENT PROCEDURES
Flipper Module Cover Removal Procedures
Replacing the Flipper Back Access Assembly (D910847-01)
Replacing the Output Side Cover (D910823-01) and Input Side Covers (D910846-01)
Replacing the Top Cover (D910848-01)
Replacing the Flipper Front Cover (D910845-01)
Replacing the Flipper Module Gears (D860280) and (810266)
Replacing the Flipper Table Assembly (D900205)
Replacing the Output Roller Assembly (D910404)
Replacing the Flipper Output Roller (D900123)
Replacing the Flipper Sensor bundle (D900249)
Replacing the Flipper Motor (D900523; contains E000062 and 820524)
Replacing the Card Feed Motor (D900524; contains E000062 and D900208)
Replacing the Flipper Main Board (A000394)
Replacing the Accessory Board (A000451)

HDP5000 LAMINATION MODULE REPLACEMENT PROCEDURES
Lamination Module Cover Removal Procedures
Replacing the Back Access Assembly (D910821-01)
Replacing the Output Side Cover (D910823-01) and Input Side Covers (D910846-01)
Replacing the Output Side Upgrade Cover (D910828)
Replacing the Top Cover (D920337)
Replacing the Front Bezel Door (D920341) and Belt (F000427)
Replacing the Card Input Sensor (A000462)
Replacing the Film Mark Sensor (D920155) Upper and Lower
Replacing the Lamination Module Main Board (A000435)
Replacing the Stepper Motor Assembly (D920030) and Belt (F000428)
Replacing the Upper and Lower Take-up Motor (D920118)
Replacing the RFID Board for the Rewind Motors (A000365-01); Printer Mount
Replacing the RFID Board for the Rewind Motors (A000365-01); Front Door Mount

REPLACING THE REWIND MOTOR (D900406) Gear (D920170)
Replacing the Lamination Head (D920022) and (D920023)
Replacing the Lamination Head (D920022) and (D920023)
Replacing the Card Transport Drive Gears (810266), Main Pulleys (D850190) and Belt (220082)
Replacing the Gear (D860280) and Pulley (D841202)
Replacing the Upper Card Path Rollers (D920013 and D920018)
Replacing the Card Rollers (D920119 and D920119-01 and D920015)

HDP5000 MAINBOARD CABLE CONNECTION
Reviewing the Lamination Module Main Board connections (Feed and Lower Sensing Cables)
Reviewing the Lamination Module Main Board Connections (Upper Sensing Cables for Dual Sided Laminator)
Reviewing the Lamination Module Main Board Connections (Lower Lam Head Cables)
Reviewing the Lamination Module Mainboard connections (Upper Lam Head Cables)
Reviewing the Lamination Module Main Board Connections (Lower Head Lift Motor Cables)
Reviewing the Lamination Module Mainboard connections ? Upper Head Lift Motor Cables
Appendix A: Engineer Drawings