Kyocera Ecosys M2135dn/M2635dn/M2635dw/M2735dw/M2040dn/M2540dn/M2540dw/M2640idw PF-1100 Service Manual

Service Manual Kyocera Ecosys M2135dn/M2635dn/M2635dw/M2735dw/M2040dn/M2540dn/M2540dw/M2640idw PF-1100;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Kyocera Ecosys copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera Ecosys M2135dn/M2635dn/M2635dw/M2735dw/M2040dn/M2540dn/M2540dw/M2640idw PF-1100 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. SPECIFICATIONS
1-1 Specifications
(1) Common function
(2) Copy Functions
(3) Printer Functions
(4) Scanner Functions
(5) FAX Functions
(6) Document Processor
(7) Paper Feeder (PF-1100)(Option)
1-2 Part Names
(1) Machine Exterior
(2) Connectors/Interior
(3) With Optional Equipments Attached
(4) Operation Panel (TSI)
(5) Operation Panel Keys (LCD)
1-3 Overview of Optional Equipment
(1) Expansion Memory
(2) PF-1100 “Paper Feeder”
(3) Card Authentication Kit(B) “Card Authentication Kit”
(4) UG-33 “ThinPrint Option”
(5) SD/SDHC Memory Card

2. INSTALLATION
2-1 Environment
2-2 Installing the main unit
(1) Unpacking and checking bundled items
(1-1) Main unit
(1-2) Paper Feeder (Option)
(2) Installing the optional equipment
(3) Connecting to other device
(4) Connecting to the cable
(4-1) LAN Cable
(4-2) USB cable
(5) Loading Paper
(6) Power-up
(7) Default (TSI model)
(7-1) Setting Date and Time
(7-2) Network Settings
(7-3) Altitude Adjustment Setting
(7) Default (LCD model)
(7-1) Setting Date and Time
(7-2) Network Settings
(7-3) Altitude Adjustment Setting
(8) Installing Software
(9) Output Maintenance Report (Executing Maintenance mode U000) (For Service)
(10) Clearing the counts (Executing Maintenance Mode U927) (For service)
(11) Terminating the maintenance mode (For service)
(12) Installing the main unit is complete
2S0/2S1/2S2/2S3/2S4/2S5/2SG/2SH/3RA-1

3. MACHINE DESIGN
3-1 Cross-section view
(1) Main unit + Document processor + Paper feeder (option)
3-2 The configuration of the electrical components
(1) Electric parts
(1-1) Machine left side
(1-2) Machine right side
(1-3) Document processor
(1-4) Paper feeder (option)
(2) Descriptions about the major PWBs
(2-1) Main/Engine PWB
(2-2) High-voltage PWB
(2-3) Power source PWB
(2-4) Operation panel PWB (TSI)
(2-5) Operation panel PWB (LCD)
(3) Electric parts layout
(3-1) PWBs
(3-2) Sensors and Switches
(3-3) Motors
(3-4) Others
3-3 Drive system
(1) Drive system for the paper conveying
(2) Each section drive
(2-1) Primary paper feed drive
(2-2) Drum drive
(2-3) Developer drive
(2-4) Fuser unit drive
3-4 Mechanical construction
(1) Paper feed section
(1-1) Cassette paper feed section
(1-2) MP tray paper feed section
(2) Optical section
(2-1) Image scanner unit
(2-2) Laser scanner unit
(3) Developer section
(3-1) Developer unit
(4) Drum section
(4-1) Main charger unit
(4-2) Cleaning
(5) Conveying/Transfer and Separation section
(6) Fuser section
(7) Eject and feedshift section
(8) Duplex conveying section
(9) Document processor
(10) Paper feeder (option)

4. MAINTENANCE
4-1 Precautions for the maintenance
(1) Precautions
(2) Storage and handling of the drum
(3) Storage of the toner container
2S0/2S1/2S2/2S3/2S4/2S5/2SG/2SH/3RA-1
(4) Screening of the toner container
4-2 Maintenance parts
(1) Maintenance kits
(2) Executing the maintenance mode after replacing the maintenance kit
(3) Maintenance parts list
(4) Periodic maintenance Procedures
4-3 Maintenance parts replacement procedures
(1) Cassette paper feed section
(1-1) Detaching and reattaching the Paper feed roller
(1-2) Detaching and reattaching the retard roller
(1-3) Detaching and reattaching the MP paper feed pulley
(2) Developer section
(2-1) Detaching and reattaching the developer unit
(3) Drum section
(3-1) Detaching and reattaching the drum unit
(3-2) Detaching and reattaching the main charger unit
(4) Transfer section
(4-1) Detaching and reattaching the transfer roller unit
(5) Fuser section
(5-1) Detaching and reattaching the fuser unit
4-4 Disassembly and Reassembly
(1) Outer covers
(1-1) Detaching and reattaching the left rear cover
(1-2) Detaching and reattaching the ISU rear cover
(1-3) Detaching and reattaching the ISU left cover
(1-4) Detaching and reattaching the ISU right cover
(1-5) Detaching and reattaching the left cover
(1-6) Detaching and reattaching the right cover
(1-7) Detaching and reattaching the front cover
(1-8) Detaching and reattaching the rear cover
(2) Optical section
(2-1) Detaching and reattaching the laser scanner unit (LSU)
(2-2) Detaching and reattaching the image scanner unit (ISU)
(2-3) Detaching and reattaching the operation panel (TSI model)
(2-4) Detaching and reattaching the operation panel (LCD model)
(2-5) Detaching and reattaching the ISU top frame
(2-6) Detaching and reattaching the scanner carriage assembly
(3) Drive section
(3-1) Detaching and reattaching the main motor
(3-2) Detaching and reattaching the fuser pressure release drive unit
(3-3) Detaching and reattaching the MP solenoid (front side)
(3-4) Detaching reattaching the clutch
(3-5) Detaching and reattaching the eject solenoid
(4) Others
(4-1) Detaching and reattaching the speaker
(4-2) Detaching and reattaching the eraser
(4-3) Replacing the language sheet (TSI model)
(4-4) Replacing the language sheet (LCD model)
(4-5) Fan motor attachment direction
(5) PWBs
(5-1) Detaching and reattaching the main/engine PWB
2S0/2S1/2S2/2S3/2S4/2S5/2SG/2SH/3RA-1
(5-2) Detaching and reattaching the high voltage PWB
(5-3) Detaching and reattaching the low voltage power source PWB
(5-4) Detaching and reattaching the FAX PWB
(5-5) Detaching and reattaching the Wi-Fi PWB
(5-6) Detaching and reattaching the USB PWB
(5-7) Detaching and reattaching the operation panel PWB (TSI model)
(5-8) Detaching and reattaching the operation panel PWB (LCD model)
(6) Detaching and reattaching the document processor
(6-1) Detaching and reattaching the DP pick up pulley,
DP paper feed roller and DP separation pad
(6-2) Detaching and reattaching the DP front cover
(6-3) Detaching and reattaching the DP rear cover
(6-4) Detaching and reattaching the DP main motor
4-5 Maintenance parts replacement procedures (option)
(1) Paper feeder
(1-1) Detaching and reattaching the PF main PWB
(1-2) Detaching and reattaching PF conveying motor
(1-3) Detaching and reattaching the PF clutch

5. FIRMWARE
5-1 Firmware update (TSI model)
5-2 Firmware update (LCD model)

6. MAINTENANCE MODE
6-1 Maintenance mode
(1) Executing the maintenance mode
(2) Maintenance modes list
(2-1) Content of the maintenance mode
6-2 Service modes
(1) TSI model
(1-1) Executing the service mode
(1-2) Descriptions of service modes
(2) LCD model
(2-1) Executing the service mode
(2-2) Descriptions of service modes

7. TROUBLESHOOTING
7-1 Conveying failures
(1) Prior standard check items
(1-1) Paper jam due to the cover-open detection
(1-2) Paper jam due to the wave or curl in the fuser section of the damp paper
(1-3) Paper jam due to the dog-ear, paper skew,
paper creases, fusing failure or the paper curl
(1-4) Paper jam caused by the conveying guide, paper entry guide or the feedshift guide 7-3
(1-5) Paper jam caused by incorrectly loaded paper in the cassette
(1-6) Paper jam due to the inferior paper
(1-7) Paper jam caused by the conveying rollers or the paper feed pulleys
(1-8) Paper jam due to the sensor
(1-9) Paper jam due to the setting / detection failure
(1-10) Paper jam due to the static electricity
2S0/2S1/2S2/2S3/2S4/2S5/2SG/2SH/3RA-1
(1-11) Paper jam caused by installation in the environment
where paper inside the cassette is always moist
(2) Paper jam indication
(3) Paper jam detection condition
(4) First check item
7-2 Self diagnostic
(1) Self diagnostic function
(2) Self diagnostic codes
(3) System Error (Fxxxx) Outline
7-3 Image formation failure
(1) Poor image (due to DP and scanner reading)
(1-1) No image appears (entirely white)
(1-2) No image appears (entirely black)
(1-3) The entire image is faint
(1-4) The background is colored
(1-5) Vertical white streaks or bands appear
(1-6) Vertical white streaks or bands appear
(1-7) Horizontal black streaks appear
(1-8) The image is partly dark or bright
(1-9) Black dots appear in the image
(1-10) Characters are blurred
(1-11) Regular error images arise at the leading edge of the original and copy
(1-12) The image is partly missing
(1-13) The image is blurred
(1-14) Image center does not align with the original center
(1-15) Moire
(1-16) Skewed image
(1-17) Abnormal image
(2) Poor image (Image forming factor)
(2-1) No image appears (entirely white)
(2-2) No image appears (entirely black)
(2-3) The entire image is faint
(2-4) It is foggy at the background image
(2-5) Vertical white streaks or bands appear
(2-6) Vertical white streaks or bands appear
(2-7) There are horizontal bands in white or black
(2-8) Uneven density vertically
(2-9) Uneven density horizontally
(2-10) Black dots appear in the image
(2-11) Offset occurs
(2-12) The image is partly missing
(2-13) The image is blurred
(2-14) Irregular horizontal white streaks appear in the image
Dots appear in the image
(2-15) Granular image (low solid image density)
7-4 Electric failure
7-5 Mechanical failure
7-6 Error codes
(1) Scan to SMB error code
(2) Scan to FTP error code
(3) Scan to E-mail error code
2S0/2S1/2S2/2S3/2S4/2S5/2SG/2SH/3RA-1
7-7 Error codes
(1) Error codes
(2) Error codes
(2-1) Error code table: U004XX Interrupted phase B
(2-2) Error code table: U006XX Problems with the unit
(2-3) Error code table: U008XX Page transmission error
(2-4) Error code table: U009XX Page reception error
(2-5) Error code table: U010XX G3 transmission error
(2-6) U011XX G3 reception error
(2-7) Error code table: U017XX V.34 transmission error
(2-8) Error code table: U018XX V.34 reception error
(2-9) Error code table: U023XX Page reception error
(2-10) Error code table: U044XX Encrypted transmission error

8. PWBs
8-1 Description for PWB
(1) Main/Engine PWB
(2) High voltage PWB
(3) Low voltage power supply PWB
(4) Operation panel PWB (TSI)
(5) Operation panel PWB (LCD)
(6) PF main PWB (option)

9. APPENDIXES
9-1 Appendixes
(1) Repetitive defects gauge
(2) Firmware environment commands
(3) Chart of image adjustment procedures
(4) Wiring diagram
(4-1) Standard
(4-2) PF-1100 (Options)

Installation Guide
PF-1100 (250 sheets – 1 Paper Feeder)