Kyocera ECOSYS M6030cdn ECOSYS M6530cdn ECOSYS M6035cidn ECOSYS M6535cidn PF-5100 Service Manual

Service Manual Kyocera ECOSYS M6030cdn ECOSYS M6530cdn ECOSYS M6035cidn ECOSYS M6535cidn PF-5100;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Kyocera ECOSYS M6030cdn ECOSYS M6530cdn ECOSYS M6035cidn ECOSYS M6535cidn PF-5100.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera ECOSYS M6030cdn ECOSYS M6530cdn ECOSYS M6035cidn ECOSYS M6535cidn PF-5100. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. SPECIFICATIONS
1-1 Specifications
(1) Common function
(2) Copy function
(3) Printer function
(4) Scanner function
(5) Document processor
(6) Paper Feeder(500-sheet)(Option)
(7) Manual Stapler
1-2 Parts names
(1) Machine Exterior
(2) Connectors/ Interior
(3) With Optional Equipments Attached
(4) Operation Panel Keys
(4-1) 30 ppm model
(4-2) 35 ppm model
1-3 Overview of Optional Equipment

2. INSTALLATION
2-1 Environment
2-2 Installing the machine
(1) Unpacking and checking bundled items
(2) Setting up the Toner Container
(3) Connecting the Interface Cable
(4) Connecting a FAX Cable (For 4in1 model only)
(5) Loading Paper
(6) Connecting the Power Cord
(7) Turn the power on
(8) Default Setting (for 30 ppm model)
(8-1) Setting Date and Time
(8-2) Network Setup (LAN Cable Connection)
(8-3) Altitude Adjustment Setting
(9) Default Setting (for 35 ppm model)
(9-1) Setting Date and Time
(9-2) Network
(9-3) Altitude Adjustment Setting
(10) Installing Software
(11) Output an maintenance report (maintenance mode U000)(for service)
(12) Clearing the counts (maintenance mode U927)(for service)
(13) Exiting from the maintenance mode (for service)
(14) Output of Status Page
(15) Completion of installing the main unit (Turning the power off)
2-3 Installing the optional equipment
(1) Card Authentication Kit(B)
(2) Paper Feeder (500-sheet x1)
(3) Memory Module
(4) HD-6/HD-7 (SSD)
(5) IB-50 (Network Interface Kit)
(6) IB-51 (Wireless Network Interface Kit)
(7) SD/SDHC Card
(8) MS-5100 (Manual stapler)
2-4 Optional Applications
(1) Data Security Kit(E) (Data Security Kit)
(2) Card Authentication Kit(B)
(3) UG-33 (ThinPrint Option)

3. MACHINE DESIGN
3-1 Mechanical Configration
(1) Cross-section view (Main unit)
(2) Cross-section view (Optional paper feeder)
(3) Paper conveying and Paper detection
3-2 Electric parts
(1) Wire connection diagram (Machine right side)
(2) Wire connection diagram (Machine left side)
(3) Descriptions about the major PWBs
(3-1) Main/Engine PWB
(3-2) Engine relay PWB
(3-3) High-voltage PWB
(3-4) Power source PWB
(3-5) Operation panel PWB (for 30 ppm models)
(3-6) Operation panel PWB (for 35 ppm models)
(3-7) PF main PWB (Optional paper feeder)
(4) Electric parts layout
(4-1) PWBs
(4-2) Sensors and Switches
(4-3) Motors
(4-4) Clutches and Solenoids and other parts
(4-5) Paper feeder (Optinal unit)
(5) Drive unit
(5-1) Wire connection
(5-2) Drive system for the paper conveying
(5-3) Unit Design
3-3 Paper feed and conveying section
(1) Cassette paper feed section
(2) MP tray paper feed section
(3) MP conveying section
3-4 Optical section
(1) Image scanner section
(2) Laser scanner unit
3-5 Developer section
(1) Developer unit
3-6 Drum section
(1) Charger roller unit
(2) Cleaning unit
3-7 Transfer and separation section
(1) Primary transfer section
(2) Secondary transfer roller section
3-8 Fuser section
(1) Fuser unit
3-9 Eject and feedshift section
(1) Eject unit
3-10 Duplex conveying section
(1) Duplex conveying unit
3-11 Document processor
(1) Original paper feed section
(2) Original conveying section and Original switchback and eject section
3-12 Optional paper feeder
(1) Paper feed section

4. MAINTENANCE
4-1 Precautions for maintenance
(1) NOTE
(2) Drum
(3) Storage of the toner containers
(4) Screening of the toner container
4-2 Maintenance parts
(1) Maintenance Kits
(2) Maintenance kit (DP)
(3) Clearing the maintenance kit message
4-3 Periodic maintenance procedures
(1) Detaching and reattaching the Primary transfer unit
(2) Drum section
(2-1) Detaching and reattaching the drum unit
(3) Developer section
(3-1) Detaching and reattaching the developer unit
(4) Fuser section
(4-1) Detaching and reattaching the fuser unit
(5) Detaching and reattaching the Retard roller
(6) Detaching and reattaching the paper feed roller unit
(7) Detach the secondary transfer roller unit
(8) Detaching and reattaching the document processor
(8-1) Detaching and reattaching the DP paper feed roller unit
(8-2) Detaching and reattaching the DP separation pad
(9) Adjustment procedures after replacing the maintenance kit
4-4 Disassembly & reassembly
(1) External covers
(1-1) Detaching and reattaching the lower left cover
(1-2) Detaching and reattaching the interface cover
(1-3) Detaching and reattaching the upper left cover
(1-4) Detaching and reattaching the middle right cover
(1-5) Detaching and reattaching the lower left cover
(1-6) Detaching and reattaching the upper left cover
(1-7) Detaching and reattaching the middle left cover
(1-8) Detaching and reattaching the lower left cover
4-5 PWBs replacement
(1) Detaching and reattaching the main/engine PWB
(2) Procedure to be followed after the main/engine PWB has been replaced
(2-1) Upgrade the software
(2-2) Adjust the scanner image
(2-3) Adjust the image
(2-4) Import the backup data
(2-5) Re-activate the license
(2-6) Reset the initial values
(2-7) Reset the maintenance items
(3) Detaching and reattaching the engine relay PWB
(4) Detaching and reattaching the high-voltage PWB
(5) Detaching and reattaching the power source PWB
(6) Detaching and reattaching the operation panel PWB
(7) Detaching and reattaching the FAX unit (for 4in1 (FAX standard) model only)
4-6 Other parts
(1) Optical section (image scanning)
(1-1) Detaching and reattaching the scanner carriage assembly
(1-2) Detaching and reattaching the ISU
(2) Optical section (Laser scanning)
(2-1) Detaching and reattaching the LSU
(3) MP tray paper feed section
(3-1) Detaching and reattaching the MP paper feed roller
(3-2) Detaching and reattaching the MP tray paper conveying unit
(4) Drum section
(4-1) Detaching and reattaching the charge roller unit
(5) Eject section
(5-1) Detaching and reattaching the eject unit
(6) Duplex conveying unit
(6-1) Detaching and reattaching the duplex conveying unit
(7) Document processor
(7-1) Detaching and reattaching the document processor
(7-2) Detaching and reattaching the DP feed motor and DP conveying motor
(7-3) Detaching and reattaching the DP reverse motor
(8) Drive section
(8-1) Detaching and reattaching the main drive motor unit
(8-2) Detaching and reattaching the paper feed drive unit
(8-3) Detaching and reattaching the MP paper feed drive unit
(8-4) Detaching and reattaching the toner motor unit
(8-5) Detaching and reattaching the toner motor
(8-6) Detaching and reattaching the lift motor
(9) Operation section
(9-1) Detaching and reattaching the language sheet
(10) Fan motor
(10-1) Attaching direction
4-7 Disassembly & reassembly procedures for the paper feeder (option)
(1) Detaching and reattaching the retard roller unit and feed roller unit
(1-1) Detaching and reattaching the retard roller unit
(2) Detaching and reattaching the paper feed roller unit
(3) Detaching and reattaching the PF main PWB
(4) Detaching and reattaching the PF drive unit

5. FIRMWARE
5-1 Firmware update (30ppm model)
5-2 Firmware update (35ppm model)

6. MAINTENANCE MODE
6-1 Maintenance Mode
(1) Executing a maintenance mode
(2) Maintenance modes list
(3) Content of the maintenance mode
6-2 Service mode
(1) Executing the service mode (30 ppm model)
(2) Descriptions of service modes
(3) Executing the service mode (35 ppm model)
(4) Descriptions of service modes

7. TROUBLESHOOTING
7-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection condition
(3) First check items
(4) Items and corrective actions relating to the device that will cause paper jam
(5) Paper jam at feeding from paper feeder 1
(6) Paper jam at feeding from cassette 2 (paper feerder 1)
(7) Paper jam at feeding from the MP tray
(8) Paper jam at the duplex re-feeding section
(9) Electrical parts that could cause paper jam at the transfer , the fuser and the eject parts
7-2 Self diagnostic
(1) Self diagnostic function
(2) Self diagnostic codes
7-3 Image formation problems
(1) Poor image (due to DP and scanner reading)
(1-1) No image appears (entirely white)
(1-2) No image appears (entirely black)
(1-3) Image is too light
(1-4) The background is colored
(1-5) White streaks are printed vertically
(1-6) Black or color streaks appear longitudinally
(1-7) Black streaks appears horizontally
(1-8) A part of image is darker or brighter
(1-9) Black or color dots appear on the image
(1-10) Image is blurred
(1-11) The leading edge of the image is consistently misaligned with the original
(1-12) Part of image is missing
(1-13) Image is out of focus
(1-14) Image center does not align with the original center
(1-15) Moires
(1-16) Skewed image
(1-17) Abnormal image
(2) Poor image (Image rendering problems: Mono-color printer engine)
(2-1) No image appears (entirely white)
(2-2) No image appears (entirely black)
(2-3) Image is too light
(2-4) The background is colored
(2-5) White streaks are printed vertically
(2-6) Black or color streaks appear longitudinally
(2-7) Black, white or color streaks appear horizontally
(2-8) Uneven density vertically
(2-9) Uneven density horizontally
(2-10) Black or color dots appear on the image
(2-11) Offset occurs
(2-12) Part of image is missing
(2-13) Image is out of focus
(2-14) Poor grayscale reproducibility
(2-15) Unevenly repeating horizontal streaks in the printed objects Colored spots
in the printed objects
(2-16) Grainy image.Grainy image
(3) Poor image (Caused by transferring toner, paper conveying, or fusing:
Four-color printer engine)
(3-1) No image appears (entirely white)
(3-2) Image is too light
(3-3) The background is colored
(3-4) White streaks are printed vertically
(3-5) Black or color streaks appear longitudinally
(3-6) Black, white or color streaks appear horizontally
(3-7) Uneven transferring toner
(3-8) Black or color dots appear on the image
(3-9) Image is blurred (Shifted transferring)
(3-10) The leading edge of the image is consistently misaligned with the original
(3-11) The leading edge of the image is sporadically misaligned with the original
(3-12) Paper is creaseed
(3-13) Offset occurs
(3-14) Image is partly missing (Outlines objects and white dots)
(3-15) Fusing failure
(3-16) Image is out of focus
(3-17) Image center does not align with the original center
(3-18) Dirty paper with toner
(3-19) Poor color reproduction
(3-20) Color shift
(3-21) Dirty reverse side of paper
7-4 Electric problems
7-5 Mechanical problems
7-6 Send error code
(1) Scan to SMB error codes
(2) Scan to FTP error codes
(3) Scan to E-mail error codes
7-7 Error code:
(1) Error code:
(2) Table of general classification
(2-1) U004XX error code table: Interrupted phase B
(2-2) U006XX error code table: Problems with the unit
(2-3) U008XX error code table: Page transmission error
(2-4) U009XX error code table: Page reception error
(2-5) U010XX error code table: G3 transmission
(2-6) U011XX error code table: G3 reception
(2-7) U017XX error code table: V.34 transmission
(2-8) U018XX error code table: V.34 reception
(2-9) U044XX error code table: Encrypted transmission

8. PWBs
8-1 Description for PWB
(1) Main/Engine PWB
(1-1) Connector position
(1-2) PWB photograph
(1-3) Connector lists
(2) Engine relay PWB
(2-1) Connector position
(2-2) PWB photograph
(2-3) Connector lists
(3) High-voltage transformer PWB
(3-1) Connector position
(3-2) PWB photograph
(3-3) Connector lists
(4) Power supply PWB
(4-1) Connector position
(4-2) PWB photograph
(4-3) Connector lists
(5) Operation panel PWB
(5-1) Connector position
(5-2) PWB photograph
(5-3) Connector lists
(6) Drum relay PWB
(6-1) Connector position
(6-2) PWB photograph
(6-3) Connector lists
(7) PF main PWB (Optional Paper Feeder)
(7-1) Connector position
(7-2) PWB photograph
(7-3) Connector lists

9. APPENDIXES
9-1 Appendixes
(1) Repetitive defects gauge
(2) Firmware environment commands
(3) System Error (Fxxxx) Outline
(4) Chart of image adjustment procedures
(5) Wiring diagram

Installation Guide
PF-5100 (Paper Feeder)

Number of pages: 720.