Kyocera KM-6030, KM-8030, Service Manual

Service Manual Kyocera KM-6030, KM-8030;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Kyocera.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera KM-6030, KM-8030 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names
(1) Copier
(2) Operation panel
1-1-3 Cross section view
1-1-4 Drive system
(1) Drive system 1 (Optical section)
(2) Drive system 2 (Cassette paper feed)
(3) Drive system 3 (Deck paper feed)
(4) Drive system 4 (Deck lift)
(5) Drive system 5 (Vertical paper feed)
(6) Drive system 6 (MP tray paper feed)
(7) Drive system 7 (Paper conveying)
(8) Drive system 8 (Drive motor and developing motor drive trains)
(9) Drive system 9 (Transfer motor, fuser motor drive train)
(10) Drive system 10 (Toner motor drive train)
(11) Drive system 11 (Document processor)

1-2 HANDLING PRECAUTIONS
1-2-1 Drum
1-2-2 Toner container
1-2-3 Installation environment

1-3 INSTALLATION
1-3-1 Unpacking and installation
(1) Installation procedure
1-3-2 Setting initial copy modes
1-3-3 Installing the key counter (option)
1-3-4 Installing the document finisher (option)
1-3-5 Installing the side feeder (option)
1-3-6 Installing the printer kit (option)
1-3-7 Installing the scanner kit (option)
1-3-8 Installing the security kit (option)

1-4 MAINTENANCE MODE
1-4-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of the maintenance mode items
1-4-2 Copier management
(1) Using the copier management mode
(2) Job accounting
(3) Default settings for copying
(4) Common default settings
(5) Weekly timer
(6) Configuring MP tray
(7) Registering non-standard sizes for originals
(8) Setting document management defaults
(9) Hard disk management
(10) Printing reports
(11) Checking total copy count
(12) Refreshing the drum
(13) Selecting the language

1-5 TROUBLESHOOTING
1-5-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-5-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-5-3 Image formation problems
(1) No image appears(entirely white)
(2) No image appears(entirely black)
(3) Image is too light
(4) Background is visible
(5) A white line appears longitudinally
(6) A black line appears longitudinally
(7) A black line appears laterally
(8) One side of the copy image is darker than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus
(18) Image center does not align with the original center
(19) Image is not square
(20) There is a regular error between the centers of the original and copy image when the DP is used
(21) There is a regular error between the leading edges of the original and copy image when the DP is used
(22) A line appears at the leading or trailing edge
(23) A line appears periodically
1-5-4 Electric problems Copier
(1) The machine does not operate when the main power switch is turned on
(2) The developing motor does not operate(C2100)
(3) The drive motor does not operate(C2200)
(4) The fuser motor does not operate(C2300)
(5) The transfer motor does not operate(C2550)
(6) Paper feed motor 1 does not operate
(7) Paper feed motor 2 does not operate
(8) Paper feed motor 3 does not operate
(9) Paper feed motor 4 does not operate
(10) The feed motor does not operate
(11) The MP feed motor does not operate
(12) The vertical feed motor does not operate
(13) The registration motor does not operate
(14) The toner motor does not operate
(15) The cleaning motor does not operate
(16) The PTC cleaning motor does not operate
(17) The polygon motor does not operate (C4000)
(18) Lift motor 1 does not operate
(19) Lift motor 2 does not operate
(20) Lift motor 3 does not operate
(21) Lift motor 4 does not operate
(22) The scanner motor does not operate
(23) The duplex side registration motor does not operate
(24) The duplex feed motor does not operate
(25) The duplex switchback motor does not operate
(26) Cooling fan motor 1 or 2 does not operate
(27) Cooling fan motor 3 does not operate
(28) Cooling fan motor 4 does not operate
(29) The scanner fan motor does not operate
(30) The lamp fan motor does not operate
(31) The LSU fan motor does not operate
(32) Developing fan motor 1 or 2 does not operate
(33) The image formation fan motor does not operate
(34) The developing duct fan motor does not operate
(35) PWB fan motor 1 or 2 does not operate
(36) The power source fan motor does not operate
(37) The feedshift fan motor does not operate
(38) The duplex fan motor does not operate
(39) The shield box fan motor does not operate
(40) The MP solenoid does not operate
(41) The feedshift solenoid does not operate
(42) The fuser web solenoid does not operate
(43) The duplex feedshift solenoid does not operate
(44) The duplex switchback solenoid does not operate
(45) The cleaning lamp does not turn on
(46) The exposure lamp does not turn on
(47) The exposure lamp does not turn off
(48) The fuser heater lamp M, S or L does not turn on
(49) The fuser heater lamp M, S or L does not turn off
(50) No main charging
(51) No developing bias is output
(52) No transfer bias is output
(53) The original size is not detected
(54) The original size is not detected correctly
(55) The touch panel keys do not work
(56) The message requesting paper to be loaded is shown when paper is present in cassette 1
(57) The message requesting paper to be loaded is shown when paper is present in cassette 2
(58) The message requesting paper to be loaded is shown when paper is present in cassette 3
(59) The message requesting paper to be loaded is shown when paper is present in cassette 4
(60) The message requesting paper to be loaded is shown when paper is present on the MP tray
(61) The size of paper in cassette 3 is not displayed correctly
(62) The size of paper in cassette 4 is not displayed correctly
(63) The size of paper on the MP tray is not displayed correctly
(64) A paper jam in the paper feed, paper conveying or fuser section is indicated when the main power switch is turned on
(65) The message requesting cover to be closed is displayed when the front cover is closed
(66) Others DP
(1) The original feed motor does not operate
(2) The original conveying motor does not operate
(3) The original registration motor does not operate
(4) The DP lift motor does not operate
(5) The DP fan motor does not operate
(6) The CIS does not turn on
(7) The CIS does not turn off
(8) A message indication cover open is displayed when the DP is closed correctly
(9) The size of original is not displayed correctly
(10) An original jams when the main power switch is turned on
1-5-5 Mechanical problems  Copier
(1) No primary paper feed
(2) No secondary paper feed
(3) Skewed paper feed
(4) The scanner does not travel
(5) Multiple sheets of paper are fed at one time
(6) Paper jams
(7) Toner drops on the paper conveying path
(8) Abnormal noise is heard DP
(1) No primary original feed
(2) No secondary paper feed
(3) Originals jam

1-6 ASSEMBLY AND DISASSEMBLY
1-6-1 Precautions for assembly and disassembly
(1) Precautions
(2) Running a maintenance item
1-6-2 Paper feed section
(1) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of cassette 1 and 2
(2) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of cassette 3 and 4
(3) Pressure adjustment of separation pulley (reference)
(4) Adjusting the center line for cassette 1 or 2
(5) Detaching and refitting the MP unit
(6) Detaching and refitting the MP paper feed pulley, MP forwarding pulley and MP separation pulley
(7) Pressure adjustment of MP separation pulley
(8) Adjustment after roller and motor replacement
(8-1) Adjusting the leading edge registration of image printing
(8-2) Adjusting the leading edge registration for duplex switchback copying
(8-3) Adjusting the center line of image printing
(8-4) Adjusting the margins for printing
(8-5) Adjusting the amount of slack in the paper
1-6-3 Main charging section
(1) Detaching and refitting the main charger unit
(2) Detaching and refitting the main charger grid
(3) Detaching the main charger wire cleaning pad
(4) Detaching and refitting the main charger wire
1-6-4 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(2-1) Detaching the scanner wires
(2-2) Fitting the scanner wires
(3) Detaching the laser scanner unit
(4) Detaching and refitting the ISU (reference)
(5) Adjusting the longitudinal squareness (reference)
(6) Adjusting scanner image lateral squareness (reference)
(6-1) Adjusting the position of the laser scanner unit
(6-2) Adjusting the position of the ISU
(7) Adjusting magnification of the scanner in the main scanning direction
(8) Adjusting magnification of the scanner in the auxiliary scanning direction
(9) Adjusting the scanner center line
(10) Adjusting the scanner leading edge registration
(11) Adjusting the margins for scanning an original on the contact glass
1-6-5 Drum section
(1) Detaching and refitting the drum
(2) Detaching and refitting the drum heater
(3) Detaching and refitting the drum heater electrode
1-6-6 Developing section
(1) Detaching and refitting the developing unit
1-6-7 Transfer section
(1) Detaching and refitting the transfer unit
(2) Detaching and refitting the transfer belt
(3) Detaching and refitting the transfer roller
1-6-8 Cleaning section
(1) Detaching and refitting the cleaning unit
(2) Detaching and refitting the cleaning blade
1-6-9 Charge erasing section
(1) Detaching and refitting the PTC unit
(2) Detaching and refitting the PTC cleaning pad
(3) Detaching and refitting the PTC wire
1-6-10 Fuser section
(1) Detaching and refitting the fuser unit
(2) Detaching and refitting the lower cleaning roller
(3) Detaching and refitting the press roller
(4) Detaching and refitting the cleaning felt
(5) Detaching and refitting the fuser thermostat
(6) Detaching and refitting the fuser thermistor
(7) Detaching and refitting the fuser heater M, S and L
(8) Detaching and refitting the heat roller
(9) Detaching and refitting the heat roller separation claws
(10) Detaching and refitting the fuser eject upper roller
1-6-11 Document processor (DP) section
(1) Detaching and refitting DP
(2) Detaching and refitting the DP original feed belt, DP forwarding pulley and DP separation roller
(3) Detaching and refitting CIS
(4) Adjusting the tension of original feed belt
(5) Adjusting the DP magnification
(6) Adjusting the DP center line
(7) Adjusting the scanning start position when the DP is used
(7-1) Adjusting the leading edge registration
(7-2) Adjusting the trailing edge registration
(8) Adjusting the margins for scanning the original from the DP
1-6-12 Others
(1) Detaching and refitting the waste toner box
(2) Detaching and refitting the developing rear fan filter
(3) Detaching and refitting the developing front fan filters
(4) Detaching and refitting the image formation fan filter
(5) Detaching and refitting the front cover filters
(6) Detaching and refitting the ozone filters

1-7 REQUIREMENTS ON PWB REPLACEMENT
1-7-1 Upgrading the firmware
1-7-2 Adjustment-free variable resistors (VR)
1-7-3 Remarks on main PWB replacement
1-7-4 Remarks on engine PWB replacement
1-7-5 Remarks on scanner PWB replacement
1-7-6 Upgrading the printer board firmware
1-7-7 Remarks on hard disk unit (HDD) replacement

2-1 MECHANICAL CONSTRUCTION
2-1-1 Paper feed section
(1) Paper feed section 1 (cassette 1 and 2)
(2) Paper feed section 2 (cassette 3 and 4)
(3) Paper feed section 3
(4) MP tray and MP tray paper feed section
2-1-2 Main charger section
2-1-3 Optical section
(1) Original scanning
(2) Image printing
2-1-4 Developing section
(1) Single component developing system
2-1-5 Transfer section
2-1-6 Cleaning section
2-1-7 Fuser section
2-1-8 PTC section
2-1-9 Eject and feedshift section
2-1-10 Duplex section
(1) Circulation system (4 sheets circulation)
2-1-11 Document processor (DP) section

2-2 ELECTRICAL PARTS LAYOUT
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Others
(5) PWBs (DP)
(6) Switches and sensors (DP)
(7) Others (DP)

2-3 OPERATION OF THE PWBs
2-3-1 AC power source PWB
2-3-2 DC power source PWB
2-3-3 Main PWB
2-3-4 Engine PWB
2-3-5 Scanner PWB
2-3-6 CCD PWB
2-3-7 Deck PWB
2-3-8 Cassette PWB
2-3-9 Duplex PWB
2-3-10 Operation PWB
2-3-11 DP main PWB

2-4 APPENDIXES
Chart of image adjustment procedures
Image quality
Maintenance parts list
Periodic maintenance procedures
Maintenance kits
Parts kits
Wiring diagram No.1
Wiring diagram No.2
Wiring diagram No.3
Wiring diagram No.4
Wiring diagram No.5
Wiring diagram No.6
Wiring diagram No.7
Wiring diagram No.8
Wiring diagram No.9
Wiring diagram No.10

Number of pages: 463.