Mimaki CJV150-75 CJV150-107 CJV150-130 CJV150-160 Mimaki CJV300-130 CJV300-160 Service Manual and Parts List Manual

Service Manual and Parts List Manual Mimaki CJV150-75 CJV150-107 CJV150-130 CJV150-160 Mimaki CJV300-130 CJV300-160;
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To see what contain, please read table of contents:

Content for Service Manual:
1. OPERATING PRINCIPLE
1.1 Basic Operation
1.1.1 Mark Detection
1.2 Maintenance Function
1.3 Ink System
1.3.1 Configuration
1.3.2 Ink System Error Monitoring
1.3.3 Supply Cartridge Control and Selection
1.3.4 Cartridge LED Control
1.3.5 Supply Valve Control
1.3.6 Monitoring of the Amount of Remaining Ink
1.3.7 Use-up Cleaning
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling

2. ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Connection Diagram Inside the Main Body
2.2 Operation Explanation
2.2.1 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 EPL2 Main PCB Assy
2.3.2 SL2H PCB Assy.
2.3.3 COM16 IO PCB Assy./COM32 IO PCB Assy.
2.3.4 AC PCB Assy
2.3.5 Color LCD PCB Assy.
2.3.6 RGB LED PCB Assy
2.3.7 Encoder PCB Assy
2.3.8 Mini Memory PCB Assy
2.3.9 Mark Sensor PCB
2.3.10 CART IO PCB Assy.
2.3.11 CG common slider PCB Assy
2.3.12 Pen Encoder PCB Assy.
2.3.13 Mark Pointer Assy.
2.3.14 240W42V Power Supply Assy.
2.3.15 15W5V Power Supply Assy.

3. WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the Cartridge Assy
3.1.3 Replacement of the Wiper Unit
3.1.4 Replacement of the Wiper Cleaner Assy
3.1.5 Replacement of the Selective path Assy
3.1.6 Replacement of the Cap Head Assy
3.2 Driving Parts
3.2.1 Replacement of the X-axis Motor
3.2.2 Replacement of the Y-axis Motor
3.2.3 Replacement of the Y Drive Belt
3.2.4 Replacement of the Linear Encoder Scale
3.2.5 Replacement the GR Roller Assy
3.3 Electrical Parts
3.3.1 Replacement of the EPL2 Main PCB Assy
3.4 Cutting Related Parts
3.4.1 Replacement of the Pen Assy and LED Pointer
3.4.2 Replacement of the Mark Assy
3.4.3 Replacement of the Cutter Assy

4. ADJUSTMENT ITEMS
4.1 Operation Matrix
4.2 Adjustment Function
4.2.1 AVERAGING 34 ADJUST
4.2.2 STAGGER ADJUST
4.2.3 DROP.POS
4.2.4 REPLACE COUNT
4.2.5 DEFAULT SET
4.2.6 CAPPING
4.2.7 ADJUST WIPER
4.2.8 HEAD WASH
4.2.9 MAINT. WASH
4.2.10 HEAD ID
4.2.11 SERIAL No.
4.2.12 DEALER No.
4.2.13 FEED COMP.2
4.2.14 EDGE ADJUST
4.2.15 POINTER OFFSET
4.2.16 TIME SET
4.2.17 ANGLE ADJUST
4.2.18 LAN CONFIG
4.2.19 ZI COMMAND
4.2.20 PEN NO. ASSIGN
4.2.21 PEN STROKE
4.2.22 400 mm SQUARE
4.2.23 PEN PRESSURE
4.2.24 PHOTO SENSOR
4.2.25 GR/PR POSITION
4.2.26 PRINT/CUT POS.
4.3 Mechanical Adjustment
4.3.1 Adjustment of the Carriage Slant
4.3.2 Adjustment of the Mounting Location for the Cutter
4.3.3 Adjustment of the Station Height
4.3.4 Adjustment of the Wiper Height
4.3.5 Adjustment of the JAM Sensor Height
4.3.6 Positioning of the Encoder Sensor
4.3.7 Centering of the Roll Holder
4.3.8 Positioning of the Wiper Drive Link
4.3.9 Parallelism adjustment of the Tension Bar
4.3.10 Adjusting the Location of Mark Sensor

5. TEST ITEMS
5.1 Test Function
5.1.1 CHECK PATTERN
5.1.2 SENSOR
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 CARTRIDGE VALVE
5.1.9 CARTRIDGE SENSOR
5.1.10 Maintenance Cartridge
5.1.11 AGING
5.1.12 CHECK ENCODER
5.1.13 H/W
5.1.14 Paper Sensor
5.1.15 HEATER
5.1.16 ACTION TEST
5.1.17 LED
5.1.18 SKEW CHECK
5.1.19 VOLTAGE CHECK
5.1.20 NCU
5.1.21 EVENT LOG
5.1.22 CHECK MESSAGE
5.1.23 HEAD JOINT
5.1.24 PINCH ROLLER
5.1.25 TEST PATTERN
5.1.26 FEED TEST 2m
5.1.27 FEED TEST 10m
5.1.28 FEED TEST 5m
5.2 Other Test
5.2.1 Determining short circuit of COM16 IO PCB/COM32 IO PCB
5.2.2 Checking Damage of the Print Heads

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Cover Layout
6.2 Ink-related Parts
6.2.1 Damper
6.2.2 Head Unit
6.2.3 Cleaning Liquid Valve
6.2.4 Selective Path Pump Assy
6.2.5 Pump Motor
6.2.6 Circulation Pump
6.2.7 Circulation Filter
6.2.8 Cap Head Assy
6.2.9 CP Absorber
6.2.10 Valve Assy
6.2.11 Clamp Assy.
6.2.12 Changing Joint
6.3 Drive System
6.3.1 X-axis Motor Assy
6.3.2 Y-axis Motor
6.3.3 Y Drive Pulley
6.3.4 Y Drive Belt
6.3.5 Linear Encoder Scale
6.3.6 Wiper Unit
6.3.7 Wiper Cleaner Assy.
6.3.8 Take-up Motor
6.3.9 AMF Unit (OPTION)
6.3.10 P Head Connecting Hook
6.3.11 GR Roller Assy
6.3.12 C Connecting Hook
6.4 Electrical Parts
6.4.1 EPL2 Main PCB Assy
6.4.2 COM16 IO / COM32 IO PCB Assy
6.4.3 SL2H PCB Assy
6.4.4 AC PCB Assy
6.4.5 Mini Memory PCB Assy
6.4.6 CART IO PCB Assy
6.4.7 Color LCD PCB Assy.
6.4.8 Encoder PCB Assy
6.4.9 ID Contact PCB CN032 Assy
6.4.10 Absorption Fan Assy.
6.4.11 Ceiling Drying Fan Assy.
6.4.12 240W42V Power Supply Assy.
6.4.13 CG common slider PCB Assy.
6.5 Sensors
6.5.1 Sensor Layout
6.5.2 Paper Sensor
6.5.3 NCU Assy. (Nozzle Missing Detector)
6.5.4 Detector Assy, I/C, Y
6.6 Cutting-related Parts
6.6.1 Cutter Unit
6.6.2 Pen Assy, LED Pointer, Marl Assy

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.2 Detailed Methods of Coping with the Malfunctions

8. OPERATION FLOW
8.1 Basic Operation
8.1.1 Start
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 SETUP
8.2.3 MAINTENANCE
8.2.4 MACHINE SETUP
8.3 Common Setting
8.3.1 INFORMATION
8.4 Service Mode
8.4.1 #ADJUST
8.4.2 #TEST

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Content for Parts List Manual:
0. RECOMMENDED PARTS LIST
1. COVER ASSY. -1/3
2. KEY BOARD ASSY.
3. FRAME ASSY. -1/3
4. CLAMP ASSY. -1/2
5. X-DRIVE ASSY.
6. Y-DRIVE ASSY.
7. Y-BAR ASSY. -1/2
8. BEAR ASSY.
9. STATION ASSY.
10. CAP BASE ASSY.
11. WIPER ASSY.
12. NOZZLE DETECT ASSY.
13. WASTE INK PUMP ASSY.
14. CARTRIDGE ASSY. -1/2
15. SUPPLY PUMP ASSY. -1/2
16. WASH CARTRIDGE ASSY. -1/2
17. CARRIAGE ASSY. -1/3
18. CONNECTION HEAD ASSY.
19. CUTTER HEAD ASSY. -1/2
20. PLATEN ASSY. -1/4
21. ELECTRICAL BOX ASSY. -1/2
22. LEG ASSY.
23. FEEDING DEVICE ASSY.
24. TAKE-UP DEVICE ASSY.
25. AMF ASSY. -1/2 (OPTION)
26. PACKING ASSY. -1/2
27. BLOCK DIAGRAM (CJV300)
28. BLOCK DIAGRAM (CJV150)