Mimaki UJF-3042 UJF-3042FX Service Manual

Service Manual Mimaki UJF-3042 UJF-3042FX;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mimaki.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of UV Printer.
To see what contain, please read table of contents:

1) OPERATING PRINCIPLE
1.1 Basic Operation
1.1.1 Sequence at POWER ON
1.1.2 Sequence at POWER OFF
1.1.3 Work Area Sensor
1.1.4 LED-UV UNIT
1.1.5 600cc Cartridge
1.2 Maintenance Function
1.2.1 Carriage out
1.2.2 Wiper Cleaning
1.2.3 Wiper Bottle
1.2.4 Waste Ink Tank
1.2.5 Cartridge Exchange
1.2.6 Filter Check
1.2.7 NOZZLE WASH
1.2.8 Discharge way washing
1.2.9 CUSTODY WASH
1.2.10 HEAD MAINTENANCE
1.3 Ink System
1.3.1 Monitoring of the Amount of Remaining Ink

2) ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Internal Connection Diagram
2.2 Operating Description
2.3 Circuit Board Specifications
2.3.1 Power Supply PCB Assy.
2.3.2 Main PCB Assy.
2.3.3 GP KeyBoard PCB Assy.
2.3.4 3042 Station3 PCB Assy.
2.3.5 3042 Slider Relay PCB Assy.
2.3.6 3042 Pump3 PCB Assy.
2.3.7 ID Contact PCB CN032 Assy.
2.3.8 3042 Slider PCB Assy.
2.3.9 Encorder PCB Assy.
2.3.10 LEDUVx2-DRIVE PCB Assy.
2.3.11 Water cool LED_1inch-UVLED PCB Assy.

3) WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of Head Unit
3.1.2 Replacement of Dumper
3.1.3 Replacement of Pump Head
3.1.4 Replacement of Cartridge Guide Assy.
3.1.5 Replacement of Cartridge Coupling Assy.
3.2 Driving Parts
3.2.1 Replacement of Z-Driving Screw
3.2.2 Replacement of Tabel Absorption Fan
3.3 Electrical Parts
3.3.1 Replacement of Main PCB
3.3.2 Replacement of 3042 Slider Relay PCB Assy
3.3.3 Replacement of ID Contact PCB
3.4 Sensors
3.5 UV UNIT
3.5.1 Replacement of LEDUV Irradiation Assy
3.5.2 Replacement of LEDUVx2-DRIVE PCB Assy

4) ADJUSTMENT
4.1 Operation Matrix
4.2 Adjustment Items
4.2.1 PRINT ADJUST
4.2.2 HEAD ADJUST
4.2.3 CAPPING
4.2.4 ADJUST WIPER
4.2.5 HEAD WASH(#ADJUST)
4.2.6 HEAD ID
4.2.7 HEAD TEMP
4.2.8 EXCHANGE LED UV
4.2.9 SERIAL No.
4.2.10 DEALER No.
4.2.11 ORIGIN ADJUST
4.2.12 TABLE ADJUST
4.2.13 SET QUALITY
4.2.14 FEED COMP.2
4.2.15 ANGLE ADJUST
4.2.16 DEFAULT SET
4.2.17 Head Voltage Adjustment
4.2.18 Shot Count Reset
4.2.19 Wash Tube
4.2.20 MACHINE NAME(UJF-3042FX)
4.3 Mechanical Adjustment
4.3.1 Adjustment of theTable Flatness
4.3.2 Carriage height Adjustment
4.3.3 Carriage Front/Rear Tilt Adjustment
4.3.4 LED-UV Unit Height Adjustment
4.3.5 Work Area Sensor Height Adjustment

5) TEST
5.1 Test Items
5.1.1 CHECK PATTERN
5.1.2 AGEING
5.1.3 SENSOR TEST
5.1.4 PARAM. DRAW
5.1.5 MEMORY CHECK
5.1.6 Key Board Test
5.1.7 LCD Test
5.1.8 Temperature Check
5.1.9 UV LEVEL Check
5.1.10 INK IC Check
5.1.11 INK TEST
5.1.12 ENCORDER Check
5.1.13 EVENT LOG
5.1.14 Message Check
5.1.15 HW Test
5.2 Other Test
5.2.1 Ink route leak confirmation procedure

6) DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Cover Layout
6.1.2 Key Panel Assy
6.1.3 “Tube_FFC Holder” Stick the Protection tape
6.2 Ink-related Parts
6.2.1 Head Assy
6.2.2 Dumper
6.2.3 Pump Head
6.2.4 Station Assy.
6.2.5 Wipe Suction Pump Assy.
6.2.6 Cartridge Guide Assy.
6.2.7 Cartridge Coupling Assy.
6.2.8 Capping
6.2.9 Wiper unit Assy(Belt, Sensor)
6.3 Driving Parts
6.3.1 X-axis Motor Assy
6.3.2 Y-axis Motor
6.3.3 Table
6.3.4 Z-Driving Screw
6.3.5 Slider Relay Cooling Fan Assy
6.3.6 Mist Suction Fan Assy
6.3.7 Tabel Absorption Fan
6.3.8 Linear Encorder Scale
6.3.9 X Gear Box
6.3.10 Motor Coupling
6.4 PCBs
6.4.1 Power Supply PCB Assy
6.4.2 Main PCB
6.4.3 3042 Slider Relay PCB Assy
6.4.4 3042 Station 3 PCB Assy
6.4.5 Slider PCB
6.4.6 3042 Pump 3 PCB Assy
6.4.7 ID Contact PCB
6.4.8 Keyboard PCB
6.4.9 Linear Encoder PCB
6.5 Sensors
6.5.1 X origin sensor
6.5.2 Z origin sensor
6.5.3 Work area sensor
6.5.4 Cover sensor
6.5.5 Table Cover sensor
6.6 Other Electrical Parts
6.7 UV Parts
6.7.1 LED UV UNIT
6.7.2 UV Cooling Unit
6.7.3 Cooling Water Pump
6.7.4 Radiator Fan Assy.
6.8 Greasing

7) TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.1.5 Troubles Without Messages Displayed
7.2 Detailed Methods of Coping with the Malfunctions
7.2.1 Cannot start for “SYSTEM HALT(1) 11c:SLDR PCB H”
7.2.2 Discharging defect cannot be improved by cleaning.

8) OPERATION FLOW
8.1 Basic Operation
8.1.1 Start
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 FUNCTION
8.2.3 SETUP
8.2.4 MAINTENANCE
8.2.5 MACHINE SETUP
8.3 Service Mode
8.3.1 #ADJUST
8.3.2 #TEST
8.3.3 #PARAMETER.

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