Oki B6200 Oki B6300 Service Manual and Parts List Manual

Service Manual and Parts List Manual Oki B6200 Oki B6300;
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Chapter 1. TROUBLESHOOTING
1. Progressing with the Troubleshooting
1.1 Flow of Troubleshooting
1.2 Preparatory Requirements
1.3 Cautions for Service Operations
1.4 Cautions for FIP Use
2. Level 1 FIP
2.1 Level 1 FIP
2.2 Flow of Level 1 FIP
2.3 Error/Status Code List
3. Level 2 FIP
3.1 Level 2 FIP
4. Error Code FIP
4.1 Level 1 FIP
FIP1.1 NVM Error
FIP1.2 ROS Error
FIP1.3 FUSER Error
FIP1.4 FAN Error
FIP1.5 MAIN MOTOR Error
FIP1.6 Cover Error
FIP1.7 Paper Jam/Regi to Fuser
FIP1.8 Paper Jam/Exit
FIP1.9 Paper Jam/Tray to Regi
FIP1.10 Paper Jam/Misfeed
FIP1.11 EP CARTRIDGE
FIP1.12 Paper Size Error
FIP1.13 No Tray/Tray 1, 2
FIP1.14 No Paper/Tray 1, 2
FIP1.15 Low Paper in Tray/Tray 2
FIP1.16 Drum Life
FIP1.17 Fuser Life
FIP1.18 No Power
FIP1.19 LCD/LED Display Error
FIP1.20 Inoperative Keypad
FIP1.21 Other Printer Error
FIP1.44 Face Up Tray Error
FIP1.45 Full Stack Error/500 Paper Exit
4.2 Level 2 FIP
FIP2.1 LVPS (PL12.1.5)
FIP2.2 MAIN MOTOR (PL11.1.2)
FIP2.3 ROS ASSY (PL8.1.1)
FIP2.4 FUSER ASSY (PL8.1.20)
FIP2.5 SENSOR REGI (PL5.1.30)
FIP2.6 SENSOR NO PAPER (PL5.1.38, PL6.1.38, PL7.1.38)
FIP2.7 SENSOR LOW PAPER (PL6.1.4, PL7.1.4)
FIP2.8 SENSOR TONER (PL5.1.46)
FIP2.9 INTERLOCK S/W 24V (PL8.1.11)
FIP2.10 INTERLOCK S/W 5V (PL8.1.12), SWITCH I/L ASSY (PL1.1.11)
FIP2.11 INTERLOCK S/W REAR (PL12.1.7)
FIP2.12 SWITCH I/L ASSY (PL1.1.11) (Interlock S/W Front R)
FIP2.13 PWBA EXIT MOTOR (PL12.1.4)
FIP2.14 MOTOR ASSY EXIT (PL9.1.11, PL10.1.15)
FIP2.15 CLUTCH REGI (PL5.1.23)
FIP2.16 CLUTCH ASSY PH (PL5.1.21, PL6.1.21, PL7.1.20)
FIP2.17 GUIDE TRAY LEFT (PL7.1.7)
FIP2.18 HVPS/MCU (PL12.1.19)
FIP2.19 Electrical Noise
FIP2.44 MOTOR ASSY EXIT (PL10.1.15)
FIP2.45 SENSOR FACE UP OPEN (PL10.1.25)
FIP2.46 SENSOR FULL STACK (PL10.1.26)
5. Image Quality Trouble
5.1 Entry Chart for Image Quality Troubleshooting
5.2 Image Quality FIP
FIP-1.P1 Faint print (Low contrast)
FIP-1.P2 Blank print (No print)
FIP-1.P3 Solid black
FIP-1.P4 Vertical blank lines (White stripes in paper transport direction)
FIP-1.P5 Horizontal band cross out
FIP-1.P6 Vertical stripes
FIP-1.P7 Horizontal stripes
FIP-1.P8 Partial lack
FIP-1.P9 Spots
FIP-1.P10 Afterimage
FIP-1.P11 Background (Fog)
FIP-1.P12 Skew
FIP-1.P13 Paper damage
FIP-1.P14 No fix
6. Judgment of print consistency
Leading edge registration
Side edge registration
Skew
Perpendicularity
Parallelism
7. Preventive maintenance

Chapter 2. OPERATION OF DIAGNOSTIC
1. How to Use Diag (C/E) Mode
1.1 Roles of Control Panel in Diag (C/E) Mode
1.2 How to Start Up M/C
1.3 How to Enter Diag (C/E) Mode
1.4 Exiting Diag (C/E) Mode
1.5 Configuration of Diag (C/E) Mode Menus
1.6 How to Select Diag Code
1.7 Preventive maintenance Menu Tree
1.8 Fault diagnosis Menu Tree
1.9 Adjustment Menu Tree
1.10 DIAG CODE
DC122 SDHistory
DC131 NVM R/W
DC132 M/C Serial No. set
DC135 HFSI
DC140 Monitor
DC301 NVM Init
DC330 Components
DC355 HDD DIAG
DC612 PatternPrt
2. Service Data
2.1 DC330 Input Component Check List
2.2 DC330 Output Component Check List
2.3 DC140 Analog Monitor List
2.4 DC131 NVM R/W
2.5 TEST PATTERN MODE MENU
2.5.1 Functions

Chapter 3. REMOVAL AND REPLACEMENT PROCEDURES
1. Removal and Replacement Procedures
1.1 Before starting service work
1.2 Prohibited matter
1.3 Confirmation after service
1.4 Description of procedures
RRP1. Cover
RRP1.1 COVER REAR (PL1.1.3)
RRP1.2 COVER RIGHT (PL1.1.4)
RRP1.3 COVER LEFT (PL1.1.6)
RRP1.4 COVER TOP (PL1.1.7), OPERATION PANEL (PL1.1.1)
RRP1.5 COVER FRONT (PL1.1.5)
RRP1.6 SWITCH I/L ASSY (PL1.1.11)
RRP2. 150 Paper Cassette
RRP2.1 ROLL ASSY RETARD (PL2.1.2)
RRP2.2 RACK SIZE (PL2.1.32)
RRP2.3 GEAR SECTOR (PL2.1.31)
RRP2.4 GUIDE ASSY END 150 (PL2.1.35)
RRP2.5 PLATE ASSY BTM (PL2.1.10)
RRP2.6 GEAR LEVER LOCK (PL2.1.25), LEVER BTM LOCK (PL2.1.26)
RRP2.7 HANDLE EXTENSION 150 (PL2.1.33)
RRP3. 250 Paper Cassette
RRP3.1 ROLL ASSY RETARD (PL3.1.2)
RRP3.2 RACK SIZE (PL3.1.32)
RRP3.3 GEAR SECTOR (PL3.1.31)
RRP3.4 GUIDE ASSY END 250 (PL3.1.35)
RRP3.5 PLATE ASSY BTM (PL3.1.10)
RRP3.6 GEAR LEVER LOCK (PL3.1.25), LEVER BTM LOCK (PL3.1.26)
RRP3.7 HANDLE EXTENSION 250 (PL3.1.33)
RRP4. 550 Paper Cassette
RRP4.1 ROLL ASSY RETARD (PL4.1.2)
RRP4.2 RACK SIZE (PL4.1.40)
RRP4.3 GEAR SECTOR (PL4.1.39)
RRP4.4 GUIDE ASSY END 550 (PL4.1.43)
RRP4.5 PLATE ASSY BTM (PL4.1.10)
RRP4.6 GEAR LEVER LOCK (PL4.1.26), LEVER BTM LOCK (PL4.1.27)
RRP4.7 HANDLE EXTENSION 550 (PL4.1.41)
RRP4.8 GUIDE INDICATOR 3 (PL4.1.36)
RRP4.9 GUIDE INDICATOR 2 (PL4.1.35)
RRP4.10 LOW IND FRONT (PL4.1.38)
RRP5. 150 paper Feeder
RRP5.1 150 FEEDER ASSY (PL5.1.1)
RRP5.2 ROLL ASSY NUDGER (PL5.1.11), ROLL ASSY FEED (PL5.1.44)
RRP5.3 CLUTCH ONEWAY NUDGER (PL5.1.42)
RRP5.4 GEAR NUDGER (PL5.1.10)
RRP5.5 ROLL REGI RUBBER (PL5.1.12)
RRP5.6 CLUTCH ASSY PH (PL5.1.21), CLUTCH REGI (PL5.1.23)
RRP5.7 SENSOR REGI (PL5.1.30) (34PPM)
RRP5.8 SENSOR NO PAPER (PL5.1.38)
RRP5.9 SENSOR TONER (PL5.1.46)
RRP5.10 ACTUATOR NO PAPER (PL5.1.6)
RRP6. 250 Paper Feeder (24PPM)
RRP6.1 250 FEEDER ASSY (PL6.1.11)
RRP6.2 ROLL ASSY NUDGER (PL6.1.20), ROLL ASSY FEED (PL6.1.30)
RRP6.3 CLUTCH ONEWAY NUDGER (PL6.1.28)
RRP6.4 GEAR NUDGER (PL6.1.19)
RRP6.5 CLUTCH ASSY PH (PL6.1.21)
RRP6.6 SENSOR NO PAPER (PL6.1.38)
RRP6.7 GUIDE TRAY RIGHT (PL6.1.3)
RRP6.8 GUIDE TRAY LEFT (PL6.1.7)
RRP6.9 SENSOR LOW PAPER (PL6.1.4)
RRP6.10 ACTUATOR NO PAPER (PL6.1.15)
RRP7. 550 Paper Feeder
RRP7.1 550 FEEDER ASSY (PL7.1.10)
RRP7.2 ROLL ASSY NUDGER (PL7.1.19), ROLL ASSY FEED (PL7.1.29)
RRP7.3 CLUTCH ONEWAY NUDGER (PL7.1.27)
RRP7.4 GEAR NUDGER (PL7.1.18)
RRP7.5 CLUTCH ASSY PH (PL7.1.20)
RRP7.6 SENSOR NO PAPER (PL7.1.38)
RRP7.7 GUIDE TRAY RIGHT (PL7.1.3)
RRP7.8 GUIDE TRAY LEFT (PL7.1.7)
RRP7.9 SENSOR LOW PAPER (PL7.1.4)
RRP7.10 ACTUATOR NO PAPER (PL7.1.14)
RRP8.1 ROS ASSY (PL8.1.1)
RRP8.2 DUCT FRONT (PL8.1.4), FAN SUB (PL8.1.5)
RRP8.3 SHIELD PLATE ROS (PL8.1.3)
RRP8.4 GUIDE CRU LEFT (PL8.1.15)
RRP8.5 INTERLOCK S/W 24V (PL8.1.11), INTERLOCK S/W 5V (PL8.1.12)
RRP8.6 LEVER GUIDE (PL8.1.14)
RRP8.7 HARNESS ASSY FUSER (PL8.1.17)
RRP8.8 FUSER ASSY (PL8.1.20)
RRP8.10 BTR ASSY (PL8.1.21)]
RRP8.11 CHUTE TRANSFER (PL8.1.22)
RRP8.12 PWBA ASSY ANT (PL8.1.23)
RRP8.13 GUIDE ASSY CRU R (PL8.1.25)
RRP8.14 LEVER LINK (PL8.1.29), LINK GEAR 3(PL8.1.30)
RRP9. 250 Paper Exit (24PPM)
RRP9.1 CHUTE LW EXT2 ASSY (PL9.1.2)
RRP9.2 MOTOR ASSY EXIT (PL9.1.11)
RRP9.3 GEAR 17 (PL9.1.8), GEAR 16/49 (PL9.1.9)
RRP9.4 COVR REAR 250 (PL9.1.12)
RRP9.5 COVER DUP (PL9.1.13)
RRP9.6 ROLL EXIT (PL9.1.19)
RRP9.7 CHUTE ASSY EXIT 250 (Reference Only) (PL9.1.14)
RRP10. 500 Paper Exit
RRP10.1 COVER EXIT 500 (PL10.1.1)
RRP10.2 500 EXIT ASSY (PL10.1.2)
RRP10.3 CHUTE UP EXIT (PL10.1.4), CHUTE LOW EXIT (PL10.1.21)
RRP10.4 ROLL EXIT (PL10.1.12)
RRP10.5 MOTOR ASSY EXIT (PL10.1.15)
RRP10.6 SENSOR FACE UP OPEN (PL10.1.25)
RRP10.7 SENSOR FULL STACK (PL10.1.26)
RRP10.8 ACTUATOR FULL STACK (PL10.1.10)
RRP10.9 COVER REAR 500 (PL10.2.21)
RRP10.10 ROLL FU (PL10.2.14)
RRP10.11 LEVER GATE HOLDER (PL10.2.15),SPRING LEVER GATE (PL10.2.16), LEVER GATE FU (PL10.2.17)
RRP10.12 LEVER LATCH LEFT (PL10.2.8), SPRING LATCH FU (PL10.2.10), LEVER LATCH RIGHT (PL10.2.11)
RRP10.13 ROLL PINCH FU (PL10.2.3), SPRING PINCH FU (PL10.2.4)
RRP10.14 GATE FU (PL10.2.6)
RRP10.15 GATE OCT EXIT (PL10.1.20)
RRP11. Frame & Drive
RRP11.1 MOTOR COVER (PL11.1.1)
RRP11.2 MAIN MOTOR (PL11.1.2)
RRP11.3 GEAR ASSY HOUSING (PL11.1.3)
RRP11.4 GEAR ASSY PLATE (PL11.1.10), GEAR 9 (PL11.1.9)
RRP12. Electrical
RRP12.1 SHIELD PLATE LVPS (PL12.1.3)
RRP12.2 PWBA EXIT MOTOR (PL12.1.4)
RRP12.3 LVPS (PL12.1.5)
RRP12.4 POWER SWITCH (PL12.1.6), HARNESS ASSY AC100V/AC200V (PL12.1.8)
RRP12.5 INTERLOCK S/W REAR (PL12.1.7)
RRP12.6 FAN MAIN (PL12.1.10)
RRP12.7 SHIELD ASSY ESS (PL12.1.14)
RRP12.8 SHIELD ASSY WINDOW (PL12.1.15)
RRP12.9 SHIELD PLATE HVPS (PL12.1.18)
RRP12.10 HVPS/MCU (PL12.1.19)
RRP12.11 BLACKET-PWBA HDD(PL12.1.32)
RRP12.12 BRACKET ASSY-FLASH(PL12.1.33)
RRP12.13 HDD ASSY(OPTION)(PL12.1.43)
RRP12.14 PWBA ESS(PL12.1.13)

Chapter 4. PLUG/JAK (P/J) CONNECTOR LOCATIONS
1. Connector [P (plug) / J (jack)] (34PPM)
1.1 List of P/J (34PPM)
1.2 P/J layout diagram (34PPM)
2. Connector [P (plug) / J (jack)] (24PPM)
2.1 List of P/J (24PPM)
2.2 P/J layout diagram (24PPM)

Chapter 5. PARTS LIST
1. Parts List
1.1 Caution for use of parts list
PL1.1 Cover [Illustration]
PL1.1 Cover [List]
PL2.1 150 Paper Cassette [Illustration]
PL2.1 150 Paper Cassette [List]
PL3.1 250 Paper Cassette [Illustration]
PL3.1 250 Paper Cassette [List]
PL4.1 550 Paper Cassette [Illustration]
PL4.1 550 Paper Cassette [List]
PL5.1 150 Paper Feeder [Illustration]
PL5.1 150 Paper Feeder [List]
PL6.1 250 Paper Feeder [Illustration]
PL6.1 250 Paper Feeder [List]
PL7.1 550 Paper Feeder [Illustration]
PL7.1 550 Paper Feeder [List]
PL8.1 [Illustration]
PL8.1 [List]
PL9.1 250 Paper Exit [Illustration]
PL9.1 250 Paper Exit [List]
PL10.1 500 Paper Exit (1/2) [Illustration]
PL10.1 500 Paper Exit (1/2) [List]
PL10.2 500 Paper Exit (2/2) & Option Face Up Tray [Illustration]
PL10.2 500 Paper Exit (2/2) & Option Face Up Tray [List]
PL11.1 Frame & Drive [Illustration]
PL11.1 Frame & Drive [List]
PL12.1 Electrical [Illustration]
PL12.1 Electrical [List]

Chapter 6. PRINCIPLES OF OPERATION
1. Summary of Print Process
2. Flow of Print Data
3. Driving Force Transmission Path
3.1 MAIN MOTOR
3.2 MOTOR ASSY EXIT
3.3 Gear Layout
4. Paper Transport
4.1 Paper Transport Path
4.2 Layout of Paper Transport Path
5. Actions of Main Functional Components
5.1 Paper Cassette
5.2 Paper Feeder
5.4 Fuser
5.5 500 Paper Exit & Option Face Up Tray / 250 Paper Exit
5.6 Drive
5.7 Electrical
6. Control
6.1 Control of Paper Size
6.1.1 Cassette Feeding (Paper Cassette)
6.2 ROS Control
6.2.1 Rotation of Scanner Motor
6.2.2 Warm-up of ROS
6.2.3 ROS Reference Value
6.3 Fuser Control
6.3.1 Fuser Control
6.3.2 ON/OFF Control of Halogen Lamp
6.3.3 Warm-up of Fuser
6.3.4 Fuser Temperature in Ready State
6.3.5 Fuser Temperature when Abnormal Temperature (higher or lower) is Detected
7. Schematic Diagram of Safety System

Chapter 7. WIRING DIAGRAMS AND SIGNAL INFORMATION
1. Connection Wiring Diagram
1.1 Symbols in the General Connection Wiring Diagram
1.2 General Wiring Diagram
2. Interconnection Wiring Diagram of Parts
2.1 Instructions for the Use of the Interconnection Wiring Diagram of Parts
2.2 Configuration of the Interconnection Wiring Diagram of Parts
1. INTERLOCK S/W 24V, INTERLOCK S/W REAR, MAIN MOTOR, FAN SUB, MOTOR ASSY EXIT
2. FUSER ASSY, POWER SWITCH
3. EP Cartridge, BTR ASSY
4. 150 Paper Feeder, 250/550 Paper Feeder, FAN MAIN
5. ROS ASSY, INTERLOCK S/W 5V, SWITCH I/L ASSY
6. 500 Paper Exit

Chapter 8. PRINTING SPECIFICATIONS
1. Machine Structure
1.1 Fundamental Structure
1.2 Optional Structure
1.3 Functional Structure
1.4 ESS Standard Structure
2. Electrical Characteristics
2.1 Power Supply
2.2 Power Consumption
3. Mechanical Characteristics
3.1 Dimensions/Mass of the Main Body
3.2 Dimensions/Mass of 150 Paper Cassette
3.3 Dimensions/Mass of 250 Paper Cassette
3.4 Dimensions/Mass of 550 Paper Cassette
3.5 Dimensions/Mass of Option Face Up Tray
3.6 Dimensions/Mass of EP CARTRIDGE
3.7 Installation Space (Minimum Installation Space)
4. Functions
4.1 Recording System
4.2 Exposure System
4.3 Transfer System
4.4 Fixing System
4.5 Resolution
4.6 Warm-Up Time
4.7 FPOT (First Print Output Time)
4.8 Continuous Print Speed
4.9 Feedable Paper Size/Printable Area
4.9.1 Feedable Paper Size
4.9.2 Printable Area
4.10 Input Characteristics
4.10.1 Paper Feeding Method
4.10.2 Paper Feeding Capacity
4.10.3 Combinations of Paper Feeders and Total Number of Sheets Fed
4.11 Output Characteristics
4.11.1 Paper Output Method
4.11.2 Paper Output Capacity
4.11.3 Supported paper size
4.12 Paper
4.12.1 Types of Paper
4.12.2 Paper Weight
4.12.3 Paper Size
4.13 Print Function
4.13.1 Built-in font
4.13.2 TureType font
4.14 Ethernet
4.14.1 Connector
4.14.2 Printing Protocol
4.14.3 Management Protocol
4.15 Client Hard Ware
4.16 Client OS
4.17 Server OS
5. Consumables
5.1 Consumable Items
6. Regularly Replaced Parts
7. Use Environment
7.1 Installation Temperature/Humidity
7.2 Installation Height
7.3 Installation Horizontality
7.4 Installation Surrounding Light
7.5 Generated Noise
8. Safety/Environmental Protection
8.1 Safety Standards
8.2 Laser Safety Standards
8.3 EMI
9. Print Image Quality
9.1 Environment where Image Quality is Guaranteed
9.2 Image Quality Guaranteed Paper
9.3 Print Matching
10. Options
10.1 Factory Options
10.2 User-Installed Options
10.3 ESS Options

Number of pages: 679.