Oki C9600 Oki C9800 Service Manual and Parts List Manual / Oki C9600 Oki C9800 ES3640 FINISHER Service Manual and Parts List Manual

Oki C9600 Oki C9800 Service Manual and Parts List Manual Oki C9600 Oki C9800 ES3640 FINISHER Service Manual and Parts List Manual;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Oki.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the¬†simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of full –¬†Oki C9600 Oki C9800 Service Manual and Parts List Manual Oki C9600 Oki C9800 ES3640 FINISHER Service Manual and Parts List Manual. You can find easily everything what do you need.
To see what contain, please read table of contents:

CONTENTS FOR OKI C9600, C9800 MAINTENANCE MANUAL:
1. CONFIGURATION
1.1 System Configuration
1.2 Printer Composition
1.3 Optional Composition
1.4 Specifications

2. DESCRIPTIONS OF OPERATIONS
2.1 Main Control PCB
2.2 Engine Control PCB (S2V PWB)
2.3 Power Unit
2.4 Mechanical process
2.4.1 Electrophotographic Processing Mechanism
2.4.2 Paper Processing Mechanism
2.5 Sensor
2.5.1 Paper-Related Sensor
2.5.2 Other Sensors
2.6 Color Drift Correction
2.7 Image Transfer Control According to Environmental Change (Room Temperature and Relative Humidity)
2.8 Paper Jam Detector
2.9 Cover Open
2.10 Toner Low Detection
2.11 Paper Size Detection
2.12 Power ON Process
2.12.1 Self-Diagnostic Test
2.13 Color Drift Detection
2.14 Reading Version of Routine Replacement Units
2.15 Life Counter of Replaceable Units
2.16 Toner Usage Level Detection

3. GENERAL HANDLING OPERATIONS
Details undecided

4. PARTS REPLACEMENT
4.1 Precautions When Replacing Parts
4.2 Parts Layout
4.3 Parts Replacement Method
4.3.1 Cover-Rear, Cover-Side (R), and Cover-Side (R) Rear
4.3.2 Cover-Side (L) and Cover Assy-Front
4.3.3 Stacker Assy-FU
4.3.4 Cover Assy-OP Panel, Cover-Guard (R), Cover-Guard (Front) and Cover-Guard (L)
4.3.5 OP PCB
4.3.6 Cover Assy-Top
4.3.7 FAN-PCB-Assy, CU-Board-Assy and S2V-PU-Board
4.3.8 Job-Offset-Assy 723 and Basket-Assy
4.3.9 Plate Top Assy
4.3.10 Eject-Assy
4.3.11 Motor-Pulse-Belt and Sensor-Resist-Assy
4.3.12 FDR Unit-MPT
4.3.13 FDR Unit-Resist
4.3.14 Duct Assy
4.3.15 HV-Assy
4.3.16 Power Unit
4.3.17 Low Voltage Power Source Assy and Motor-FAN
4.3.18 Belt-Assy
4.3.19 Fuser Unit-LBT
4.3.20 Unit-Duplex
4.3.21 Paper Feed Roller

5. ADJUSTMENT
5.0 System Maintenance Menu
5.0.1 ID Check Pattern Print (“TEST PRINT MENU” Item)
5.1 Maintenance Menu and Its Function
5.1.1 Maintenance Menu
5.1.2 Engine Maintenance Mode
5.1.2.1 Operation Panel
5.1.2.2 Regular Self-Diagnosis Mode (Level 1)
5.1.2.2.1 How to Enter Self-Diagnosis Mode (Level 1)
5.1.2.2.2 Escape from Self-Diagnosis Mode
5.1.2.3 Switch Scan Test
5.1.2.4 Motor/Clutch Test
5.1.2.5 Test Print
5.1.2.6 Initialize NVM
5.1.2.7 Consummable Parts Counter Display
5.1.2.8 Consumable Continual Counter Display
5.1.2.9 Panel Display Details
5.1.3 Various Printing Methods with a Stand-Alone Printer Coming with a Controller 115
5.2 Adjustment After Replacing Parts
5.2.1 Precautions when Replacing the Engine Control PCB
5.2.2 Precautions Upon EEPROM Replacement
5.2.3 Replace EEPROM After Replacing CU PCB (600dpi Model)
5.2.4 Set Destination (Check Procedure: Print Demo Page) (600dpi Model)
5.2.5 Restoring Flash ROM Details of the CU PCB (600dpi Model)
5.2.6 Precautions When Replacing OkiLAN 8200e or OkiLAN 8200e Mounted CU PCB (600dpi Model)
5.2.7 Replacement of the CU Board and Onboard Devices for the 1200-dpi System 119
5.2.8 Precautions When Replacing the KeyChip (1200dpi Model)
5.2.9 Precautions When Replacing the HDD (1200dpi Model)
5.2.10 How to Set Clock (1200dpi Model)
5.3 Density Correction
5.4 Paper Thickness Detection/Sensitivity Correction
5.4.1 Paper Thickness Detection Sensitivity Compensation Procedure
5.4.2 Remedies For Failure
5.4.3 Input Electronic Serial Number

6. ROUTINE REPLACEMENT
6.1 Routine Replacement of Consumable Parts
6.2 Cleaning
6.3 LED Lens Array Cleaning
6.4 Pickup Roller Cleaning

7. MALFUNCTION REPAIR PROCEDURE
7.1 Precautions Before Repairs
7.2 Items to Check Before Remedying Abnormal Image
7.3 Precautions Before Remedying Abnormal Image
7.4 Troubleshooting Preparations
7.5 Troubleshooting
7.5.1 LCD Message List
7.5.2 Preparing for Troubleshooting
7.5.3 Troubleshooting With Abnormal Image
7.6 Check Fuse
7.7 Wireless LAN Trouble Shooting
7.7.1 Initial Investigation
7.7.1.1 Confirming the trouble condition
7.7.1.2 Collecting Setting and Environment Information
7.7.2 Symptoms and How to Handle Them
7.7.3 Wireless LAN Card Trouble Shooting
7.7.3.1 Connection Error in Web browser
7.7.3.1.1 Have you created the certificate?
7.7.3.1.2 Has SSL/TLS been set to “ON”?
7.7.3.1.3 Confirm the version of Web browser
7.7.3.1.4 Check the printer’s encryption strength
7.7.3.1.5 Check the key exchange method of the certificate
7.7.3.2 Cannot Print
7.7.3.2.1 Check Operating System (OS)
7.7.3.2.2 Have you created the printer?
7.7.3.2.3 Is IPP Set to Enable?
7.7.3.3 Can’t Create a Certificate
7.7.3.3.1 Information on some of the required items is missing.196
7.7.3.3.2 The printer is in the middle of printing operation
7.7.3.4 Can’t Install the Certificate
7.7.3.4.1 Printer’s IPP address has been changed
7.7.3.4.2 Executed Initialize Network Card
7.7.3.4.3 Executed Delete CSR
7.7.3.4.4 Want to install an intermediate certificate
7.7.3.5 Other Questions
7.7.3.5.1 Time required for creating a certificate
7.7.3.5.2 Communication time when encryption function is enabled
7.7.3.5.3 Is encrypted printing possible with something other than IPP?
7.7.3.5.4 What will happen if SSL/TLS is turned OFF after creating (or installing) a certificate?
7.7.3.5.5 Want to change the port number
7.7.3.5.6 Error “The security certificate was issued by a company you have not chosen to trust” is displayed
7.7.3.5.7 Error “The security certificate has an invalid name or the name does not match the site name

8. CONNECTION DIAGRAM
8.1 Check Resistance Value
8.2 Diagram of Part Layout of Various PCB

9. INTERFACE SPECIFICATIONS
9.1 Parallel Interface Specifications
9.1.1 Parallel Interface Overview
9.1.2 Parallel Interface Connector and Cable
9.1.3 Parallel Interface Level
9.1.4 Timing Chart
9.1.5 Parallel Interface Signal
9.2 USB Interface Specifications
9.2.1 USB Interface Overview
9.2.2 USB Interface Connector and Cable
9.2.3 USB Interface Signal

10. ERROR MESSAGE LIST

————

CONTENTS FOR OKI C9600 C9800 ES3640 FINISHER, MAINTENANCE MANUAL:
1. OVERVIEW
1.1 Features
1.2 Specification
1.2.1 Specification
1.2.1.1 Finisher/Saddle-Stitcher Unit
1.2.1.2 Puncher (Optional)
1.3 Names of Parts
1.3.1 Sectional View
1.3.1.1 Finisher Unit
1.3.1.2 Saddle-Stitcher Unit
1.3.1.3 Puncher Unit (Optional)
1.4 User Maintenance

2. OPERATION
2.1 Basic Operation
2.1.1 Specification
2.1.2 Electric Circuit Overview
2.1.3 Finisher Controller Circuit Board Input/Output
2.1.3.1 Finisher Controller Circuit Board Input
2.1.3.2 Finisher Controller Circuit Board Output
2.1.3.3 Finisher Controller Circuit Board Input/Output
2.1.4 Punch Controller Circuit Board Input/Output (Optional)
2.1.4.1 Punch Controller Circuit Board Input/Output
2.1.4.2 Punch Controller Circuit Board Output
2.2 Feeding/Driving Systems
2.2.1 Overview
2.2.1.1 Standard Output
2.2.2 Feeding and Output
2.2.2.1 Overview
2.2.3 Job Offsetting
2.2.3.1 Overview
2.2.3.2 Paper Stacking for Jog Tray
2.2.3.3 Offsetting
2.2.3.4 Multi-Sheet Output
2.3 Stapling
2.3.1 Overview
2.3.2 Stapling
2.3.3 Paper Output after Stapling
2.3.4 Stapler Unit
2.3.4.1 Stapler Unit Movement Control
2.4 Tray Operation
2.4.1 Overview
2.5 Saddle-Stitcher Unit
2.5.1 Basic Operation
2.5.1.1 Overview
2.5.2 Feeding/Driving Systems
2.5.2.1 Overview
2.5.3 Paper Infeeding System
2.5.3.1 Overview
2.5.4 Multi-Sheet Feeding System
2.5.4.1 Overview
2.5.5 Folding/Output System
2.5.5.1 Overview
2.5.5.2 Paper Folding [Paper Folding Start Position]
2.6 Puncher Unit (Optional)
2.6.1 Basic Operation
2.6.1.1 Overview
2.6.2 Punching
2.6.2.1 Overview
2.6.2.2 Punching
2.6.2.3 Side Registration
2.7 Jam Detection
2.7.1 Overview
2.7.1.1 Paper Delay Jam at Inlet Sensor (1011)
2.7.1.2 Paper Stopped Jam at Inlet Sensor (1021)
2.7.1.3 Paper Delay Jam at Fold Position Sensor (1012)
2.7.1.4 Paper Stopped Jam at Fold Position Sensor (1022)
2.7.1.5 Residual Jam (1007)
2.7.1.6 Door Open Jam (1008)
2.7.1.7 Staple Jam (1006)
2.7.1.8 Non-ejection Jam
2.8 Power Supply System
2.8.1 Finisher/Saddle-Stitcher Unit
2.8.1.1 Overview
2.8.1.2 Protective Function
2.8.2 Puncher Unit (Optional)
2.8.2.1 Overview
2.8.2.2 Protective Function

3. PARTS REPLACEMENT
3.1 Finisher/Saddle-Stitcher Unit
3.1.1 Exterior Controlling Parts
3.1.1.1 Removing Output Tray
3.1.1.2 Removing Front Cover
3.1.1.3 Removing Rear Cover
3.1.1.4 Removing Top Cover
3.1.1.5 Removing Jog Tray Top Cover
3.1.1.6 Removing Top Right Cover Unit
3.1.1.7 Removing Side Guide
3.1.2 Feeding Parts
3.1.2.1 Removing Stapler Unit
3.1.2.2 Synchronizing Stapler Motions
3.1.2.3 Synchronizing Gears of Saddle-Stitcher Unit
3.1.2.4 Removing Saddle-Stitcher Unit
3.1.2.5 Removing Jog Tray Unit
3.1.2.6 Removing Paddle Unit
3.1.2.7 Removing Staple/Fold Drive Unit
3.1.2.8 Removing Feed Motor Unit
3.1.2.9 Removing Feed Roller
3.1.2.10 Removing Multi-Sheet Delivery Roller (Top)
3.1.2.11 Removing Paddle
3.1.2.12 Removing Multi-Sheet Delivery Roller (Bottom)/Delivery Belt
3.1.3 Circuit Boards
3.1.3.1 Removing Finisher Controller Circuit Board
3.1.3.2 Removing Slide Home Position Circuit Board
3.2 Puncher Unit (Optional)
3.2.1 Puncher Driving Parts
3.2.1.1 Removing Punch Motor
3.2.1.2 Removing Side Registration Motor
3.2.1.3 Removing Puncher Unit
3.2.2 Circuit Boards
3.2.2.1 Removing Punch Controller Circuit Board
3.2.2.2 Removing Photo Sensor Circuit Board
3.2.2.3 Removing LED Circuit Board
3.2.2.4 Removing Dust Full Photo Sensor Circuit Board
3.2.2.5 Removing Dust Full LED Circuit Board

4. MAINTENANCE AND INSPECTION
4.1 Periodical Replacement Parts
4.1.1 Finisher/Saddle-Stitcher Unit
4.1.2 Puncher Unit (Optional)
4.2 Expendable Parts Durability Guide
4.2.1 Finisher/Saddle-Stitcher Unit
4.3 Periodical Maintenance

5. TROUBLESHOOTING
5.1 Standards and Adjustment
5.1.1 Electrical System, Finisher/Saddle-Stitcher Unit
5.1.1.1 Adjusting Fold Position
5.1.1.2 Adjusting Saddle-Stitch Double Stapling Position
5.1.2 Electrical System, Puncher Unit (Optional)
5.1.2.1 Adjusting Punch Hole Position (Feeding Direction)
5.1.2.3 Registering Number of Punch Holes
5.1.2.4 Procedure after Replacement of EEP-ROM (IC1002)
5.2 Electrical Parts Layout
5.2.1 Finisher/Saddle-Stitcher Unit
5.2.1.1 Sensors, Microswitches and Clutch
5.2.1.2 Motors and Circuit Board
5.2.2 Puncher Unit (Optional)
5.2.2.1 Sensors
5.2.2.2 Motors
5.2.2.3 Circuit Boards
5.3 LED/Check Pin List by PCB
5.3.1 Finisher Controller circuit Board
5.3.2 Punch Controller Circuit Board
5.4 Troubleshooting
5.4.1 Troubleshooting Procedure (Finisher/Saddle-Stitcher Unit)
5.4.1.1 186 – Failure in communications with printer
5.4.1.2 096-09 – Failure of finisher unit backup memory
5.4.1.3 096-01 – Feed motor failure
5.4.1.4 096-05 – Delivery motor failure
5.4.1.5 096-03 – Rear jog plate motor failure
5.4.1.6 096-03 – Front jog plate motor failure
5.4.1.7 096-04 – Staple/fold motor failure
5.4.1.8 096-04 – Staple/fold motor failure
5.4.1.9 096-04 – Staple/fold motor failure
5.4.1.10 096-04 – Staple/fold motor failure
5.4.1.11 096-06 – Slide motor failure
5.4.1.12 096-02 – Shift motor failure
5.4.1.13 096-02 – Shift motor failure
5.4.1.14 096-02 – Shift motor failure
5.4.1.15 096-07 – Paddle motor failure
5.4.2 Troubleshooting Procedure (Optional Puncher Unit)
5.4.2.1 096-0C – Failure in communications with puncher
5.4.2.2 096-0E – Failure of puncher unit backup memory
5.4.2.3 096-0D – Puncher unit power supply failure
5.4.2.4 096-0A – Punch motor failure
5.4.2.5 096-0F, 096-10 – Punch sensor (side registration) failure
5.4.2.6 096-11 – Punch sensor (dust full) failure
5.4.2.7 096-0B – Side registration motor failure
5.5 Self-Diagnosis
5.5.1 Overview
5.5.2 Error
5.5.2.1 Finisher/Saddle-Stitcher Unit
5.2.2.2 Puncher Unit (Option)
5.5.3 Alarm
5.5.3.1 Finisher/Saddle-Stitcher Unit
5.5.3.2 Puncher Unit (Optional)

Appendix A Overall Timing Chart
Appendix B Signal Name/Abbreviation List
Appendix C Jam Code/Stack Paper Code List
Appendix D Solvents/Oils List

—–

CONTENTS FOR OKI C9600, C9800 PARTS LIST:
MAIN
PRINTER-UNIT 1/2
PRINTER-UNIT 2/2
PLATE-ASSY-POWER
BASE-ASSY 1/2
BASE-ASSY 2/2
SIDE-R-ASSY
SIDE-F-ASSY
DUCT-DRIVE-ASSY
FDR-UNIT-REGIST
FDR-UNIT-MPT
EJECT-ASSY
PLATE-TOP-ASSY
JOB-OFFSET-ASSY
BASKET-ASSY

——

CONTENTS FOR OKI C9600 C9800 ES3640 FINISHER, PARTS LIST:
A1-1 INVERTER
B1 FINISHER
B2 EXTERNAL PARTS
B3 INTERNAL COMPONENTS 1
B4 INTERNAL COMPONENTS 2
B5 STACK MOTOR DRIVE ASSEMBLY
B6 DRIVE ASSEMBLY
B7 BUNDLE SUPPORT COVER ASSEMBLY
B8 DISPOSE ASSEMBLY
B9 PAPER FEEDER ASSEMBLY
B10-1 FOLD ASSEMBLY 1/3
B10-2 FOLD ASSEMBLY 2/3
B10-3 FOLD ASSEMBLY 3/3
B11-1 STAPLE ASSEMBLY 1/2
B11-2 STAPLE ASSEMBLY 2/2
C1 PUNCHER ASSEMBLY
C2 PUNCHER TOTAL ASSEMBLY

Number of pages: 417.