Olivetti PR2 Plus Service Manual

Service Manual Olivetti PR2 Plus;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Olivetti PR2 Plus.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Olivetti PR2 Plus. You can find easily everything what do you need.
To see what contain, please read table of contents:

Chapter 1 – OVERVIEW
INTRODUCTION
TECHNICAL SPECIFICATIONS
DOCUMENTS THAT CAN BE HANDLED BY THE BASIC MACHINE
LOCATION OF MAIN COMPONENTS
GENERAL BLOCK DIAGRAM
MOTHERBOARD
Motherboard (scanner version cod. XYAB3468 and XYAB3871)
Motherboard (machines with serial number 8.xxx.xxx)
Motherboard (machines with serial number 1.xxx.xxx – one serial interface)
Motherboard (printer version with two serial interfaces)
MAGNETIC OPTION CARDS
Horizontal magnetic unit
MICR reader
SCANNER
Scanner technical data
ALIPR2 POWER SUPPLY
CONSOLE

Chapter 2 – INSTALLATION
GENERAL INFORMATION FOR INSTALLATION
Power supply
Environmental conditions
Locating the machine
UNPACKING AND INSTALLING THE MACHINE
Unpacking
Installing the ribbon cartridge
Reinserting the transportation blocking devices
Installing the printer
OFF-LINE TEST
Activating and deactivating the print test
Disactivating the test
SYSTEM CONNECTION
RS 232C serial interface (standard)
Parallel interface ieee 1284
USB Interface
FINAL TESTING WITH PRINTER CONNECTED TO
SYSTEM (ONLINE)
OPERATOR INFORMATION

Chapter 3 – OPERATING THE PRINTER
OPERATING CONTROLS
ON/OFF switch
Console keys and LEDs
Lever for lifting the upper part of the mechanism
OPERATING PROCEDURE FOR INSERTING THE
DOCUMENTS TO BE PRINTED
Inserting the document with automatic alignment
Inserting the passbook
Inserting a document for horizontal magn./ MICR reading
Ejection of documents
REPLACING THE RIBBON CARTRIDGE
PAPER JAM

Chapter 4 – PROGRAMMING AND CALIBRATION
CONFIGURING THE OPERATION PARAMETERS
Set-up activation
Modifying configuration parameters
Exiting from the Configuration menu
Description of configuration parameters
CALIBRATING THE PHOTOSENSORS
Printing photosensor calibration values
Calibrating the top of form (TOF)
Calibrating the left margin
Measuring document length
MICR Calibration
Checking the JITTER
Calibrating the scanner

Chapter 5 – MACHINE DIAGNOSTICS
POWER-ON SELF-TEST
ERROR MESSAGES
Printer anomalies with serial number 8.xxx.xxx
Printer anomalies with serial number 1.xxx.xxx
DISPLAY MESSAGES
Power on messages
Status messages running
Service messages
MACHINE DIAGNOSTICS
Operating condition analysis
Identifying the problem
Tracing the cause
Eliminating the fault
Testing the machine
FAULT CLASSIFICATION
Faults at power-on
Faults during writing of the document
Faults with document handling
Chapter 6 – MAINTENANCE 6-1
CLEANING
Cleaning the case
Cleaning the paper paths
LUBRICATION
PROCEDURE FOR CLEANING / REPLACING THE
PHOTOSENSORS
MECHANICAL ADJUSTMENTS
Adjusting the document drive belt
Adjusting the print bar (where torsion bar present)
Adjusting the print bar (where torsion bar absent)
Adjusting the print bar parallelism and leaf spring load on
the basic machine
Adjusting parallelism of print bar (without torsion bar)
Adjusting Paper Photosensor
Adjusting the roller gears
Adjusting the front pressure rollers
Adjusting the horizontal magnetic/MICR drive belt tension
Adjusting the horizontal magnetic/MICR closing flap
Positioning the horizontal magnetic/MICR pressure roller
Positioning the assy on the horizontal magnetic/MICR structure
Replacement and adjustment of belt for carriage movement

chapter 7 – DISASSEMBLY/REASSEMBLY OF PARTS
PRELIMINARY WARNINGS
BASIC MACHINE DISASSEMBLY/REASSEMBLY PROCEDURES
Console disassembly/reassembly
Top cover disassembly/reassembly
Casing disassembly/reassembly
Mechanical assy disassembly/reassembly
Printhead flat cable disassembly/reassembly
Printhead disassembly/reassembly
Upper mechanical assy disassembly/reassembly
Paper feed motor disassembly/reassembly
Printhead drive motor disassembly/reassembly
Services motor disassembly/reassembly
Feeder photosensors disassembly/reassembly
Disassembling/reassembling the print bar (printers with torsion bar)
Disassembling/reassembling the print bar (printers without torsion bar)
Disassembling/reassembling pressure roller unit
Disassembling/reassembling the motherboard (printers with scanner)
Disassembling/reassembling the motherboard (printers with serial number 8.xxx.xxx and 1.xxx.xxx)
Fan power supply unit disassembly/reassembly
Power supply unit disassembly/reassembly
MACHINE OPTIONS DISASSEMBLY/REASSEMBLY
Horizontal magnetic/MICR disassembly/reassembly
Horizontal magnetic/MICR motor disassembly/reassembly
Horizontal magnetic/MICR printhead assy disassembly/reassembly
Roller assy (upper scanner) disassembly/reassembly
CIS assy (upper scanner) disassembly/reassembly
CIS assy (lower scanner) disassembly/reassembly

Chapter 8 – INSTALLING THE OPTIONS
INSTALLING THE ETHERNET LAN CARD
Installation kit contents
Installation procedure
How to print Ethernet LAN card properties

Appendix A
ACCESSORIES
Ribbon cartridge in black NYLON SNUG CART
Ribbon cartridge in NYLON SNUG CART – indelible
FONT AND CHARACTER SET
Print speed and definition
Attributes
Barcodes
Character attributes
CERTIFICATIONS AND APPROVALS
Certifications and approvals – 230V power supply unit version
Certifications and approvals – 115V power supply unit version
Environment specifications
FIRMWARE AND CHARACTER GENERATORS
Machine firmware
Character sets
Mode and character fonts
THE APPLICATION TOOLBOX
Firmware loading operations
Forced loading of firmware

Number of pages: 172.