Roadtec RP-170e Rubber Tire Asphalt Paver Operation and Service Manual

Roadtec RP-170e Rubber Tire Asphalt Paver Operation and Service Manual
SN 4099

Type of machine: Asphalt paver
Print No: 262899, October 2019
Language and Format: English/PDF
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The Service Manual will give you complete information on repair, servicing and preventative maintenance, for your Roadtec RP-170e Rubber Tire Asphalt Paver.

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Table of contents:
1.0 INTRODUCTION
1.01 Preface
1.02 Description
1.03 Inspect a New Machine
1.04 Unit Nomenclature
1.05 Machine Dimensions
1.06 Machine Specifications
1.07 Engine Systems
1.08 Drive System
1.09 Material Feed System
1.10 Electrical System
1.11 Optional Equipment

2.0 SAFETY
2.01 Safety Features
2.01.01 Machine Danger Zones
2.02 Safety Requirements
2.03 Wear Personal Protective Equipment (PPE)
2.04 Commit to 100% Safety
2.05 Learn Safety
2.06 Know the Rules
2.07 Perform Quality Inspections
2.08 Know the Machine
2.09 Prevent Fires
2.10 Know the Job Site
2.11 Load/Unload Safely
2.12 Mount and Start Safely
2.13 Focus on Safety
2.14 Practice Ground Operation Safety
2.15 Be Safe Around Fumes
2.16 Work Safely
2.17 Work Safely At Night
2.18 Park Safely
2.19 Maintenance Safely
2.20 Take Precautions
2.21 Service Battery Safely
2.22 Safely Service Electric Systems
2.23 Safely Service Hydraulic Systems
2.24 Material Safety Data Sheets (MSDS)
2.25 Safety First
2.26 Hazard Decals

3.0 OPERATION
3.01 Principles of Operation
3.02 Operator Station
3.03 Left Seat/Left Side, Right Seat/Right Side Operator Console
3.04 Left Seat/Right Side, Right Seat/Left Side Operator Console
3.05 Machine Control Screen
3.05.01 Main Screen
3.05.02 Configure Main Display 1 and Display 2 Screens
3.05.03 Menu Options
3.05.04 Set Up Screed Boost
3.05.05 Set Units of Measure
3.05.06 SCR Exhaust System Cleaning (Regen) Modes
3.05.06.01 SCR Engine Exhaust System Cleaning (Regen)
3.05.06.02 Perform Forced Regen
3.05.06.03 Diesel Exhaust Fluid Indication Lamp
3.05.06.04 SCR System Tampering / Malfunction Inducements
3.06 Left Screed Control Box
3.07 Right Screed Control Box
3.08 Screed Digital Display – Main Screen
3.09 Screed Digital Display – Auger Raise Screen
3.10 Screed Digital Display – Flow Gate Height Screen
3.11 Screed Digital Display – Screed Settings Screen
3.12 Screed Digital Display -Screed Offset and Min. Generator
3.13 Remote Screed Box
3.14 Pre-Start Conditions
3.15 Pre-Start Check List
3.16 Pre-Start Communication
3.17 Screed Operations
3.18 Prepare the Screed
3.19 Screed Set Up
3.20 Feed System Set Up
3.21 Paving Techniques
3.22 Create Quality Transverse Joints
3.23 Auger Extensions
3.24 Paving for Smoothness Tips
3.25 Drive-Off Procedure
3.26 Operate
3.27 Park and Shut Down

4.0 LUBRICATION & MAINTENANCE
4.01 Service Summary
4.01.01 Service Safely
4.02 Fluid Requirements
4.03 Daily Maintenance
4.03.01 Refill Diesel Fuel
4.03.02 Refill Diesel Exhaust Fluid
4.03.03 Check Engine Crankcase
4.03.04 Check Engine Oil Level
4.03.05 Check Engine Coolant Level
4.03.06 Lubricate Conveyor Idler and Headshaft Bearings
4.03.07 Lubricate Screed Vibrator Bearings
4.03.08 Lubricate Auger Hanger and Chain Case Bearings
4.03.09 Check Hydraulic Tank Oil Levels
4.04 50 Hours Maintenance
4.04.01 Check/Replace Engine Air Intake Filter
4.04.02 Change Hydraulic Filters
4.04.03 Check/Refill Battery Electrolyte Levels
4.04.04 Lubricate Screed Endgate Jacks
4.04.05 Lubricate Angle of Attack Mechanisms
4.04.06 Lubricate Angle of Attack Threads
4.04.07 Lubricate Screed Crown Threads
4.04.08 Lubricate Strike-off Tube
4.04.09 Check Tire Pressure
4.04.10 Lubricate Crown Control
4.05 100 Hours Maintenance
4.05.01 Change Engine Oil and Oil Filter
4.06 250 Hours Maintenance
4.06.01 Check/Replace Engine Air Intake Filter
4.06.02 Change Engine Oil and Oil Filter
4.06.03 Change Engine Fuel Filter
4.06.04 Change Hydraulic Filters
4.06.05 Change Wheel Planetary Oil
4.06.06 Change Pump Drive Gearbox Oil
4.06.07 Change Auger and Conveyor Planetary Oil
4.06.08 Lubricate Seat Pivot Bearing
4.07 1000 Hours Maintenance
4.07.01 Flush and Clean Radiator
4.07.02 Replace Engine Breather
4.07.03 Flush Hydraulic Tank and Replace Strainer
4.07.04 Flush and Refill Wheel Planetary Oil
4.07.05 Flush and Refill Pump Drive Gearbox Oil
4.07.06 Flush and Refill Auger and Conveyor Planetary Oil
4.07.07 Check and Refill Bogie Wheel Bearings
4.08 2000 Hours Maintenance
4.08.01 Diesel Emissions Fluid Filters
4.09 Maintenance Procedures
4.09.01 Machine Lifting Points
4.09.02 Machine Tie Down Points
4.09.03 Adjust Auger Drive Chain
4.09.04 Adjust Conveyor Drive Chain
4.09.05 Adjust Conveyor Drag Chain
4.09.06 Wash Down Machine
4.09.07 Manual Hood Raise and Brake Release
4.09.08 Engage / Disengage Propel Pump Bypass
4.09.09 Pivot Seats with Manual Hand Pump
4.10 Wear Parts Guide
4.11 Chain Wear Guide

5.0 HYDRAULIC SYSTEMS
5.01 Hydraulic Pump Drive System
5.01.01 Auxiliary Pump
5.01.02 Propel Pumps
5.01.03 Conveyor Pumps
5.01.04 Screed Generator Pump
5.01.05 Radiator Fan Pump
5.02 Motors
5.02.01 Auger and Conveyor Motors
5.02.02 Propel Drive Motors
5.02.03 Fume Extraction Motors
5.02.04 Radiator Fan Motor
5.03 Valves
5.03.01 Brake Shift, Hood Valve Stack
5.03.02 Rear Valve Stack
5.03.03 Tow Point Valves
5.03.04 Differential Lock Valve
5.03.05 Screed Assist/Screed Boost Valve
5.03.06 Hydraulic Tunnel Extension Valve

6.0 MAINTENANCE CHARTS
6.01 Daily Maintenance Chart
6.02 50 Hour Maintenance
6.03 100 Hour Maintenance
6.04 250 Hour Maintenance
6.05 1000 Hour Maintenance
6.06 2000 Hour Maintenance

7.0 TROUBLESHOOTING
7.01 Engine Diagnostic Screen
7.01.01 Engine Fault Codes
7.02 Troubleshoot Engine Malfunctions
7.03 Troubleshoot Operations
7.04 Troubleshoot Hydraulic Systems
7.05 Troubleshoot Batteries
7.06 Troubleshoot Fluid Motors
7.07 Troubleshoot Electrical Systems

8.0 SCHEMATICS
8.01 Lubrication Chart
8.02 Hydraulic Schematics
8.03 Electrical Schematics

STANDARD WARRANTY
Order Parts
INDEX
NOTES