Service Manual and Parts List Manual Roland SolJet Pro 4 XR-640.
This manual is in the english language, in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Roland.
Table of contents:
1. Structure & Spare Parts
1-1 COVER
1-2 FRAME and DRIVE UNIT
1-3 RAIL UNIT
1-4 HEAD CARRIAGE
1-5 TOOL CARRIAGE
1-6 BED
1-7 CHASSIS
1-8 PINCH ROLLER
1-9 WIPE SYSTEM
1-10 CAP SYSTEM
1-11 INK SYSTEM
1-12 STAND
1-13 TU CONTROLLER
1-14 ACCESSORIES
2. Electrical Section
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 HEAD BOARD
2-4 SERVO BOARD
2-5 HEATER BOARD
2-6 INK SYSTEM BOARD
2-7 SUB BOARD
2-8 TAKEUP BOARD
2-9 MAINTENANCE PARTS LIST
3. Replacement of Main Parts
3-1 HEAD REPLACEMENT
3-2 DAMPER REPLACEMENT
3-3 WIPER REPLACEMENT
3-4 FELT WIPER REPLACEMENT
3-5 CAP TOP REPLACEMENT
3-6 TOOL CARRIAGE REPLACEMENT
3-7 CARRIAGE MOTOR REPLACEMENT
3-8 FEED MOTOR REPLACEMENT
3-9 PUMP REPLACEMENT
3-10 INK TUBE REPLACEMENT
3-11 BOARD REPLACEMENT
3-12 BATTERY REPLACEMENT
3-13 CARRIAGE BELT REPLACEMENT
3-14 LINEAR ENCODER BOARD REPLACEMENT
3-15 ENCODER SCALE REPLACEMENT
3-16 PINCH ROLLER REPLACEMENT
3-17 HOW TO FOLD RIBBON CABLE TO THE HEAD
3-18 TAKE-UP BOARD REPLACEMENT
4. Adjustment
4-1 SERVICE MODE
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
4-4 HEAD ALIGNMENT
4-5 CAP HEIGHT ADJUSTMENT
4-6 LIMIT & CAP POSITION INITIALIZE
4-7 LINEAR ENCODER SETUP
4-8 CROP MARK SENSOR ADJUSTMENT
4-9 CROP-CUT ADJUSTMENT
4-10 PRINT / CUT POSITION ADJUSTMENT
4-11 CALIBRATION (FEEDING DIRECTION)
4-12 TOOL HEIGHT ADJUSTMENT
4-13 TOOL PRESSURE ADJUSTMENT
4-14 BELT TENSION ADJUSTMENT
4-15 BELT POSITION ADJUSTMENT
4-16 TAKE-UP UNIT OPERATION CHECK
5. Supplemental Information
5-1 SPECIAL TOOLS
5-2 SENSOR MAP
6. Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
6-4 INK DROPS ON THE MEDIA
6-5 VERTICAL BANDING
6-6 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG
6-7 COLOR IS CHANGING WHILE PRINTING
6-8 PRINT & CUT MISALIGNMENT
6-9 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
6-10 MEDIA SKEW
6-11 MOTOR ERROR
6-12 HEATER / DRYER TEMPERATURE DOES
NOT RISE
6-13 THE BLOWER FAN DOES NOT OPERATE
6-14 THE TAKE-UP UNIT* DOES NOT OPERATE (*OPTION)
6-15 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
6-16 ERROR MESSAGE
6-17 SERVICE CALL
7 Service Activities
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION
Roland SolJet Pro 4 XR640 SJ XR
Roland SolJet Pro 4 XR-640 and Technical Documentation
The documentation available for the Roland SolJet Pro 4 XR-640 and is designed to support maintenance, troubleshooting and component-level servicing.
Depending on the document type, the parts list manual may include service procedures, exploded parts diagrams, adjustment sequences, wiring references and diagnostic information used during repair operations.
Technicians use these manuals to identify faults, replace components correctly and maintain equipment according to manufacturer service specifications.