Roland SolJet Pro III XC-540 Service Manual and Parts List Manual


Service Manual and Parts List Manual Roland SolJet Pro III XC-540;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Roland SolJet Pro III.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Roland SolJet Pro III XC-540.
Table of contents:

1) Structure & Spare Parts
1-1 COVERS
1-2 FRAME
1-3 HEAD CARRIAGE
1-4 DRIVE UNIT
1-5 CHASSIS
1-6 PINCH ROLLER
1-7 TOOL CARRIAGE
1-8 WIPE SYATEM
1-9 CAP SYSTEM
1-10 INK SYSTEM
1-11 STAND & TU
1-12 TU CONTROLLER
1-13 ACCESSORIES

2) Electrical Section
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 HEAD BOARD
2-4 SURVO BOARD
2-5 HEATER BOARD
2-6 INK SYSTEM BOARD
2-7 SUB BOARD
2-8 TAKEUP BOARD
2-9 MAINTENANCE PARTS LIST

3) Replacement of Main Parts
3-1 HEAD REPLACEMENT
3-2 WIPER REPLACEMENT
3-3 CAP TOP REPLACEMENT
3-4 TOOL CARRIAGE REPLACEMENT
3-5 CARRIAGE MOTOR REPLACEMENT
3-6 PUMP REPLACEMENT
3-7 INK TUBE REPLACEMENT
3-8 BOARDS REPLACEMENT
3-9 BATTERY REPLACEMENT
3-10 CARRIAGE WIRE REPLACEMENT
3-11 ENCODER SCALE REPLACEMENT
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT
3-13 PINCH ROLLER REPLACEMENT
3-14 TAKE-UP BOARD REPLACEMENT

4) Adjustment
4-1 SPECIAL TOOLS
4-2 SERVICE MODE
4-3 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE
4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
4-5 HEAD ALIGNMENT
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE
4-7 LINEAR ENCODER SETUP
4-8 CAP HEIGHT ADJUSTMENT
4-9 CROP MARK SENSOR ADJUSTMENT
4-10 CROP CUT ADJUSTMENT
4-11 PRINT/CUT POSITION ADJUSTMENT
4-12 CALIBRATION (FEEDING DIRECTION)
4-13 TOOL HEIGHT ADJUSTMENT
4-14 TOOL PRESSURE ADJUSTMENT
4-15 BELT TENSION ADJUSTMENT
4-16 BELT POSITION ADJUSTMENT
4-17 TAKE-UP UNIT OPERATION CHECK

5) Supplemental Information
5-1 SENSOR MAP

6) Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
6-3 SHIFTING IN PRINTING / COLOR SHIFTING
6-4 INK DROPS ON THE MEDIA
6-5 VERTICAL BANDING
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
6-7 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)
6-8 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION)
6-9 STITCH CUT
6-10 START AND END POINTS DO NOT MATCH
6-11 DISTORTED CUTTING FIGURE
6-12 MEDIA SKEW
6-13 MOTOR ERROR
6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP
6-15 THE BLOWER FAN DOES NOT OPERATE
6-16 THE TAKE-UP UNIT DOES NOT OPERATE
6-17 ERROR MESSAGE
6-18 SERVICE CALL

7) Service Activities
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION

PLOTTER ROLAND XC-540 Roland SolJet ProIII XC540 SJPro III XC 540SJ ProIIIXC540 540