Xerox DocuPrint 180F Service Manual & Parts List / Edition Manual November, 2000

Service Manual Xerox DocuPrint 180F, Edition Manual November 2000;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox DocuPrint 180F copier.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox DocuPrint 180F photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization and Use of the Manual
Reference Symbology
Glossary of Terms

1. SERVICE CALL PROCEDURES
Call Flow
0-1 Initial Action RAP
0-2 Corrective Action RAP
0-3 Scheduled Maintenance Action RAP
0-4 Final Action RAP
Initial Action
Initial Action Procedure
Maintenance Hints
HFSI TABLES
System Checks
System Fault Analysis Procedures
Printer Entry Procedure
Printer Power Entry Procedure
Print Damage Entry Procedure
UIM Boot Entry Procedure
Print Defect Entry Procedure
Jam/Fault Code Entry Procedure
Functional Checks
Corrective Action for the DP180
Physical Checks
Print Paper Diagnostics
Subsystem Maintenance
Every Call Activities
Subsystem Checks
Non-Repeatable Diagnostics
Non-Repeatable Problem Entry Procedure
Printer Electrical Noise Procedure
Part 1: 9-XXX Fault Code Procedures
Part 2: Electrical NODE Procedures
Part 3: 06-XXX Fault Code Procedure
Part 4: Defeature Isolation Procedure
Features Bypass Tables
Inputs and Outputs Tables
FSN DIO PWB # 1A Inputs
FSN DIO PWB # 1 Outputs
FSN DIO PWB # 2 Inputs/Outputs
FSN DIO PWB # 3 Inputs/Outputs
FSN Stepper PWB A Inputs/Outputs
MIN ADA PWB #1 Inputs/Outputs
MIN ADA PWB #2 Inputs/Outputs
MIN DIO PWB Inputs/Outputs
PHN DIO PWB #1 Inputs/Outputs
PHN DIO PWB #2 Inputs/Outputs
PHN DIO PWB #3 Inputs/Outputs
PHN DIO PWB #6 Inputs/Outputs
PHN Registration Servo PWB Inputs/Outputs
Printer Group Fault Tables Purpose And Procedure
Paper Handling PHM Group Fault Tables
Paper Handling PHM Group Fault Tables
Paper Handling PHM Group Fault Table (2 of 4)
Paper Handling PHM Group Fault Table (3 of 4)
Paper Handling PHM Group Fault Table (4 of 4)
Xerographics Group Fault Tables
Xerographics Group Fault Table (1 of 4)
Xerographics Group Fault Table (2 of 4)
Xerographics Group Fault Table (3 of 4)
Xerographics Group Fault Table (4 of 4)
Run Control Group Fault Tables
Power/All Other Faults Group Fault Tables
Power/All Other Faults Group Fault Table (1 of 4)
Power/All Other Faults Group Fault Table (2 of 4)
Power/All Other Faults Group Fault Table (3 of 4)
Power/All Other Faults Group Fault Table (4 of 4)
Printer Fault Code Tables Purpose And Procedure
1 NRD Fault Code Tables
3 NRD Fault Code Tables
4 NRD Fault Code Tables
6 NRD Fault Code Tables
7 NRD Fault Code Tables
8 NRD Fault Code Tables
9 NRD Fault Code Tables
10 NRD Fault Code Tables
11 NRD Fault Code Tables
DC140 Analog Display Diagnostic Procedure
DC909 P/R Belt Seam And Xerographic Test
DC951 Auto Xerographic Setup
NRD General Information And Diagnostic Hints
FSM PHM Fault Code Sensor Location Diagram
Inverter Feeder Stacker DC226 Timing Interval Graphs
Printer DC726 Timing Interval Graphs
Final Action

2. STATUS INDICATOR RAPs
1. Standby Power
1-210 RAP
1-211 RAP
1-212 RAP
1-214 RAP
1-220 RAP
1-221 RAP
1-700 AC Input Power (60 Hz) RAP
1-701 AC Standby Power RAP (60HZ ONLY)
1-702 AC Interlock Power RAP (60HZ ONLY)
1-703 AC Switched On Power RAP (60HZ ONLY)
1-704-1 Inverter/Stacker A Standby AC Power RAP (60HZ ONLY)
1-704-2 Stacker B Standby AC Power RAP (60HZ ONLY)
1-705-1 Feeder (Tray 3) Standby AC Power RAP (60HZ ONLY)
1-705-2 Feeder (Tray 4) Standby AC Power RAP (60HZ ONLY)
1-707 AC Input Power RAP (50HZ WYE)
1-707AC Input Power RAP (50HZ DELTA)
1-708 AC Standby Power RAP (50HZ WYE And DELTA)
1-709 AC Interlocked Power RAP (50HZ)
1-710 AC Switched On Power RAP (50HZ)
1-711-1 Inverter/Stacker A Standby AC Power (50HZ)
1-711-2 Stacker B Standby AC Power RAP (50HZ)
1-712-1 Feeder (Tray 3) Standby AC Power RAP (50HZ)
1-712-2 Feeder (Tray 4) Standby AC Power RAP (50HZ)
1-713 +5 VDC RAP
1-714 +12 VDC RAP
1-715 +15 VDC RAP
1-716 -15 VDC RAP
1-717 +24,+34,-34 VDC RAP
1-718 DC Power Corrective Actions RAP
1-719 Feeder/Stacker #2 24 VDC RAP
1-720 Processor Interlock Bypass Switch RAP
1-721 Circuit Breakers Switching Off RAP (60HZ)
1-722 Paper Path Service Lamp RAP
1-723 Convenience Outlet RAP (50HZ And 60HZ)
1-724 Circuit Breakers Switching Off RAP (50HZ)
1-726 RAP – ELCI/RCD Switching Off (Equipment Leakage Circuit Interrupter (60 Hz) / Residual
Current Device (50 Hz) RAP
1-731 RAP
2. Printer UI
2-700 Printer UI Entry Procedure
2-701 Audio Tone RAP
2-702 Blank 7-Segment Digital Display/Illuminated Screen RAP
2-703 Brightness Control RAP
2-705 CRT Color RAP
2-706 Dark Screen RAP
2-708 Hard Buttons RAP
2-710 Horizontal And Vertical Sync RAP
2-713 Raster (Illuminated Screen) RAP
2-716 Touch Screen Icons RAP
2-718 7-Segment Digital Display RAP
3. Machine Run Control
3-201 RAP
3-202 RAP
3-203 RAP
3-204 RAP
3-205 RAP
3-206 RAP
3-207 RAP
3-208 RAP
3-221 RAP
3-223 RAP
3-224 RAP
3-225 RAP
3-231 RAP
3-232 RAP
3-233 RAP
3-234 RAP
3-241 RAP
3-242 RAP
3-245 RAP
3-246 RAP
3-247 RAP
3-251 RAP
3-252 RAP
3-253 RAP
3-254 RAP
3-255 RAP
3-256 RAP
3-257 RAP
3-258 RAP
3-261 RAP
3-262 RAP
3-263 RAP
3-264 RAP
3-265 RAP
3-266 RAP
3-267 RAP
3-268 RAP
3-272 RAP
3-340 RAP
3-341 RAP
3-342 RAP
3-343 RAP
3-344 RAP
3-345 RAP
3-346 RAP
3-347 RAP
3-348 RAP
3-361 RAP
3-362 RAP
3-370 RAP
3-371 RAP
3-372 RAP
3-373 RAP
3-374 RAP
3-375 RAP
3-376 RAP
3-377 RAP
3-378 RAP
3-379 RAP
3-380 RAP
3-381 RAP
3-382 RAP
3-383 RAP
3-384 RAP
3-385 RAP
3-386 RAP
3-387 RAP
3-389 RAP
3-390 RAP
3-391, 3-393 RAP
3-392 RAP
3-401 RAP
3-402 RAP
3-403 RAP
3-404 RAP
3-405 RAP
3-406 RAP
3-407 RAP
3-408 RAP
3-412 RAP
3-413 RAP
3-414 RAP
3-415 RAP
3-416 RAP
3-461 RAP
3-462 RAP
3-463 RAP
3-464 RAP
3-465 RAP
3-466 RAP
3-467 RAP
3-471 RAP
3-472 RAP
3-473 RAP
3-474 RAP
3-475 RAP
3-476 RAP
3-477 RAP
3-480 RAP
3-482 RAP
3-483 RAP
3-485 RAP
3-492 RAP
3-494 RAP
3-700 Printer Boot RAP
3-701 Floppy Disk Drive Failure RAP
3-702 System Bus Bad PWB Isolation RAP
3-703 Software Upgrade Problem RAP
3-730 Intermittent Entry RAP
3-731 Intermittent Communication RAP
3-732 Intermittent Internal Error RAP
3-733 Intermittent Download RAP
3-734 Intermittent Rigid Disk RAP
3-735 Intermittent Turnaround RAP
3-737 Intermittent Hardware Related Software Fault RAP
3-738 Intermittent Crash/No Fault Code RAP
3-750 PWB Drawings Section
4. Print Power
4-201 RAP
4-202 RAP
4-203 RAP
4-210 RAP
4-211, 4-213 RAP
4-212 RAP
4-220 RAP
4-221 RAP
4-700 Main Drive RAP (60HZ)
4-701 Main Drive RAP (50HZ WYE)
4-701 Main Drive RAP (50HZ DELTA)
4-702 Printer Drives Noise RAP
4-703 Print Power Rap (60HZ)
4-704 Print Power Rap (50HZ)
4-705 60HZ Fuser/Developer Drive Motor RAP
4-706 50HZ Fuser/Developer Drive Motor RAP
4-707 ODOR RAP
4-708 (50 Hz) Soft Start RAP
6. ROS
6-202 RAP
6-203 RAP
6-213 RAP
6-214 RAP
6-215 RAP
6-232 RAP
6-233 RAP
6-234 RAP
6-236 RAP
6-237 RAP
6-240 RAP
6-250/251 RAP
6-252/253 RAP
6-330 RAP
6-331 RAP
6-351 RAP
6-352 RAP
6-353 RAP
6-354 RAP
6-355 RAP
6-356 RAP
6-358 RAP
6-360 RAP
6-364 RAP
6-366 RAP
6-367 RAP
6-701 RAP
7. Paper Supply
7-211, 7-212 RAP
7-214 RAP
7-221, 7-222 RAP
7-224 RAP
7-241, 7-244 RAP
7-248 RAP
7-250 RAP
7-251 RAP
7-701 Tray 1 Capacity PWB Failure RAP
7-702 Tray 2 Capacity PWB Failure
7-703 HCT Capacity PWB Failure
7-704 HCT Unlatch RAP
8. Paper Feed
8-100, 8-101 RAP
8-102, 8-103 RAP
8-104, 8-105 RAP
8-111 RAP
8-112 RAP
8-113 RAP
8-115 RAP
8-121 RAP
8-122 RAP
8-123 RAP
8-144 RAP
8-145 RAP
8-146 RAP
8-147 RAP
8-149 RAP
8-151 RAP
8-152 RAP
8-155 RAP
8-156 RAP
8-164, 8-165 RAP
8-166, 8-167 RAP
8-168, 8-169 RAP
8-170 RAP
8-171 RAP
8-172, 8-173 RAP
8-179 RAP
8-180, 8-181 RAP
8-182, 8-183 RAP
8-184, 8-185 RAP
8-186, 8-187 RAP
8-188, 8-189 RAP
8-190 RAP
8-191, 8-194 RAP
8-192, 8-195 RAP
8-193, 8-196 RAP
8-197, 8-198 RAP
8-203 RAP
8-204 RAP
8-210 RAP
8-211 RAP
8-212 RAP
8-213 RAP
8-216, 8-218 RAP
8-217 RAP
8-225 RAP
8-226, 8-227 RAP
8-302 RAP
8-310, 8-312 RAP
8-700 Registration Servo Tests RAP
8-701 Friction Retard Checkout RAP
8-704 Noise Diagnostics RAP
8-705 Paper Damage RAP
8-706 Misregistration And Skew RAP
8-707 Tray 3/4 Air System RAP
8-708 Feeder Main Drive Motor RAP
8-709 Cross Roll Motor RAP
8-901 RAP
8-902 RAP
8-904 RAP
8-904-5 RAP
8-999 RAP
9. Xerographic
9-101, 9-102 RAP
9-201 RAP
9-202 RAP
9-203, 9-213 RAP
9-211 RAP
9-212 RAP
9-215 RAP
9-220, 9-222 RAP
9-221 RAP
9-320 RAP
9-321 RAP
9-322 RAP
9-323 RAP
9-324 RAP
9-325 RAP
9-326 RAP
9-327 RAP
9-328 RAP
9-329 RAP
9-330 RAP
9-332 RAP
9-353 RAP
9-354 RAP
9-355 RAP
9-356 RAP
9-360 RAP
9-361 RAP
9-702 Dry Ink Level Low Message RAP
9-703 Replace the Waste Bottle Message RAP
9-704 Toner Filter Blower Motor RAP
9-705 MIN Cooling Fan RAP
9-706 Power
10. Print Transportation Fusing
10-101 RAP
10-102 RAP
10-104 RAP
10-105 RAP
10-106 RAP
10-107 RAP
10-108, 10-109 RAP
10-110 RAP
10-111 RAP
10-112 RAP
10-201 RAP
10-202 RAP
10-203 (60HZ) RAP
10-203 (50HZ) RAP
10-204, 10-206 RAP
10-205 RAP
10-210 (60HZ) RAP
10-210 (50HZ) RAP
10-211 RAP
10-212, 10-217 RAP
10-213, 10-218 RAP
10-214, 10-215, 10-219 RAP
10-216 RAP
10-601 Fuser Lead Edge Smear RAP
10-602 Fuser Print Gloss RAP
10-603 Wrinkle RAP
10-604 Fuser Agent On Print RAP
10-605 Lead Edge To Trail Edge Streaks (Unfused Print) RAP
10-606 Dry Ink Spots On Prints/Spot Deletions RAP
10-607 Unable to Type on Prints RAP
10-608 Dry Ink Not Fixed RAP
10-701 Bent Corners RAP
10-702 Fuser Air System Checkout
10-703 (60HZ) Compressor Motor RAP
10-703 (50HZ) Compressor Motor RAP
10-704 Bleed-Off Solenoid RAP
10-705 Low Fuser Agent Level RAP
10-706 (60HZ) Prefuser Vacuum Motor RAP
10-706 (50HZ) Prefuser Vacuum Motor RAP
10-707 (60HZ) Camming Motor RAP
10-707 (50HZ) Camming Motor RAP
10-708 Fuser Agent Dispense RAP
10-709 MIB PWB RAP
10-710 Camming Motor Runs Continuously RAP
10-711 RAP
10-714 RAP
11. Inverter/Stacker
11-100 RAP
11-102 RAP
11-104, 11-105 RAP
11-106 RAP
11-107 RAP
11-108 RAP
11-110 RAP
11-112 RAP
11-114 RAP
11-116, 11-117 RAP
11-118, 11-119 RAP
11-130 RAP
11-131-1, 11-132-1, 11-133-1 RAP
11-131-2, 11-132-2, 11-133-2 RAP
11-131-3, 11-132-3, 11-133-3 RAP
11-131-4, 11-132-4, 11-133-4 RAP
11-138, 11-139 RAP
11-140, 11-141 RAP
11-142-2, 11-143-2, 11-144-2 RAP
11-142-3, 11-143-3, 11-144-3 RAP
11-142-4, 11-143-4, 11-144-4 RAP
11-145-2 RAP
11-145-3 RAP
11-145-4 RAP
11-146, 11-147 RAP
11-148, 11-149 RAP
11-150 RAP
11-200 RAP
11-220 RAP
11-221 RAP
11-222 RAP
11-223 RAP
11-224 RAP
11-228, 11-229 RAP
11-231 RAP
11-232, 11-233 RAP
11-237, 11-238 RAP
11-242 RAP
11-244 RAP
11-250-1 RAP
11-250-2 RAP
11-250-3 RAP
11-250-4 RAP
11-270-2 RAP
11-600 Poor Stacking Quality RAP
11-601 Sloppy Set, Side-To-Side RAP
11-602 Sloppy Set, Skewed Sheets RAP
11-603 Sloppy Set, Front-To-BacK RAP
11-604 Bottom Sheet Misregistration RAP
11-605 Clumped Registration, Top Of Set RAP
11-606 Shingled Set/Stack RAP
11-607 Sloppy Set, Curled Prints RAP
11-608 Random Misregistration RAP
11-609 Rolled Or Folded Prints RAP 8.5X11 OR A4
11-610 Rolled Or Folded Prints RAP 11X17 OR A3
11-611 Sloppy Set, Elevator Too Low RAP
11-612 Poor Stacking Quality (7X10 Paper) RAP
11-700 Disk Motor, MOT1103 RAP
11-701 Back Guide Motor, MOT1104 RAP
11-702 Right Guide Motor, MOT1105 RAP
11-703 Stacker Elevator Motor, MOT1106 RAP
11-704 Front Tamper Motor, MOT1107, And Right Guide Tamper Motor, MOT1113 RAP
11-705 Back Tamper Motor, MOT1108 RAP
11-706 Stacker Main Drive Motor, MOT1110 RAP
11-707 Inverter Drive Motor, MOT1111 RAP
11-708 Inverter Main Drive Motor, MOT1112 RAP
11-709 Interlock Bypass Switch RAP
11-710 Container Sensing RAP
11-711 Stacker Attention Light RAP
11-712 Inverter/Stacker Noise RAP
11-713 Stacker Control Panel RAP
11-901-X Purge Tray Is Not Available RAP
13. Transition Module
13-131 RAP
13-132 RAP
13-201 RAP
13-203 RAP
13-205 RAP
13-206 RAP
13-207 RAP
13-208 RAP
13-700 Transition Module Main Drive Motor, MOT1301 RAP

3. IMAGE QUALITY RAPs
Image Quality Analysis RAPs
PQ 9-601 Printer Image Quality Entry RAP
PQ 9-601.1 Printer Motion Quality Procedure
PQ 9-602 Black Print RAP
PQ 9-603 Blank Print RAP
PQ 9-604 Prints With Agglomerates/Debris RAP
PQ 9-606 Print Distortion RAP
PQ 9-607/608 Uniform And Non-Uniform High Background RAP
PQ 9-609 Low Image Darkness (Low Signal Strength, w/MICR) RAP
PQ 9-610 High Image Darkness RAP
PQ 9-611 Dark Streaks/Scratches/Bands RAP
PQ 9-612 Light Streaks/Bands RAP
PQ 9-613 Black Spots RAP
PQ 9-614 Non-Uniform Image Darkness RAP
PQ 9-615 Deletions RAP
PQ 9-616 Development RAP
PQ 9-617 Cleaner RAP
PQ 9-618 PR Ground RAP
PQ 9-619 ESV RAP
PQ 9-620 DSS RAP
PQ 9-621 Patch Gen/Patch Integrity RAP
PQ 9-622 Transfer Assist Device RAP
PQ 9-623 Border Bands RAP
PQ 9-624 Precharge/Pretransfer Lamps RAP
PQ 9-625 White Spots RAP
PQ 9-626 Dicorotron RAP
PQ 9-627 Patch Integrity RAP
PQ 9-628 HVAC RAP
PQ 9-629 HVDC RAP
PQ 9-630 Toner/Charge Control RAP
PQ 9-631 Bead Carryout RAP
PQ 9-632 Dirt RAP
PQ 9-633 PR Belt Uniformity RAP
PQ 9-634 Residual Image RAP
PQ 9-635 Smear RAP
PQ 9-636 Blur RAP
PQ 9-637 Slow Scan Magnification Checkout Procedure
PQ 9-638 Scratches/Crayoning Fault Analysis
PQ 9-639 MICR Image Quality Analysis Procedure
PQ 9-640 MICR Checkout Procedure
PQ 9-641 MICR Signal Strength Tester Correlation Procedure
Image Quality Specifications
Test Patterns
Registration, Side-To-Side (Slow Scan): Printer Specification
System Magnification Procedure
Printing Of High Density Solid Areas: Printer Specification
Printing Of Single Pixel Fine Lines: Printer Specification
Registration Top-to-bottom (Fast Scan): Printer Specification
ROS Image Squareness: Printer Specification
Skew: Printer Specification
Motion Quality Controller Resident Test Pattern (MMQT02)
Image Quality Defects
Background, Blotchy
Background, Halftone (Gray Page)
Background, Xerographic
Background, Structured
Dark band, Top-To-Bottom (Fast Scan) Direction, Every Belt Revolution
Dark Band, Side-To-Side (Slow Scan) Direction
Band Deletion, Side-To-Side (Slow Scan) Direction
Blotch Toner
Fine, Dark Lines, Side-To-Side (Slow Scan) Direction Across Print, Greater Frequency At Top
And Bottom (Fast Scan Direction) On Print
SLB/RDR Failure Defect

4. REPAIRS AND ADJUSTMENTS
1. Printer Electrical
REP 1-0 Autotransformer (T101) (50 HZ)
REP 1-1 Line Interface Module Front Components
REP 1-2 Line Interface Module (50 HZ)
REP 1-3 Line Interface Module (60 HZ)
REP 1-4 HVAC Output Module
REP 1-5 AC Remote PWBs (TYPICAL)
REP 1-6 ADA PWBs (Typical)
REP 1-7 CORE PWBs (MIN, PHN, FSN)
REP 1-8 DIO PWBs (Typical)
REP 1-9 HVAC PWB
REP 1-10 HVDC PWB
REP 1-11 MIB PWB
REP 1-12 SLB/RDR PWB AND ROS LVPS PWB
REP 1-13 EDN PWB
REP 1-14 Printer Card Cage Assembly
REP 1-16 Low Voltage Power Supply
REP 1-17 Low Voltage Power Supply PWBs
REP 1-18 Low Voltage Power Supply Cooling Fans
REP 1-19 Low Voltage Power Supply Relays (K103/K104)
REP 1-21 C-Pixel PWB
2. Printer UI
REP 2-1 CP IOP PWB
REP 2-2 Control Panel PWB
REP 2-3 Floppy Disk Drive Assembly
REP 2-4 UIM Core PWB
REP 2-5 Video Engine PWB
REP 2-6 Local/Remote Power Switch (S102)
REP 2-7 UI Front Cover Assembly
REP 2-8 UI Touch Screen Assembly
REP 2-9 UI Video Display Assembly
REP 2-10 UI AC EMI Filter (FL105)
REP 2-11 UI DC EMI Filter (FL106)
REP 2-12 Rigid Disk Drive/SMSD Assembly
REP 2-13 UI Keyboard Buttons
REP 2-14 UI Brightness/Contrast Controls
REP 2-15 UI Swivel Wear Ring
REP 2-16 UI Tilt Bar
REP 2-17 UI Tilt Cap
REP 2-18 UI Tilt Shoe
4. Covers and Drives
REP 4-0 Printer Right Top Cover
REP 4-1 Printer Side Covers and Rear Covers
REP 4-2 Printer Left Top Cover
REP 4-3 Electrical Module Top Cover
REP 4-20 Cleaner Drive Belt
REP 4-21 Cleaner Drive Support
REP 4-22 Decurler Drive Assembly
REP 4-23 Decurler Drive Belt
REP 4-24 Decurler Intermediate Drive Belt
REP 4-25 Handcranking the Main Drive Motor
REP 4-26 Intermediate Drive Belt
REP 4-27 Main Drive Motor (MOT401)
REP 4-28 MIM and PHM Drive Pulleys
REP 4-29 MIM Drive Belt
REP 4-30 PHM Drive Belt, Intermediate Drive Assembly
REP 4-31 Photoreceptor Drive Assembly
REP 4-32 Photoreceptor Drive Belt
REP 4-33 Prefuser Drive Assembly
REP 4-34 Prefuser Drive Belt
REP 4-35 Top Transport Drive Assembly
REP 4-36 Tray 1 and 2 Feeder Drives
REP 4-38 Vertical Transport Clutch Assembly (CL851)
REP 4-39 Developer Drive Assembly
REP 4-40 Fuser-Developer Drive Belt
REP 4-41 Fuser-Developer Drive Motor (MOT402)
REP 4-42 Fuser-Developer Intermediate Drive Belt
REP 4-43 Fuser Drive Assembly
REP 4-44 Jackshaft Assembly
REP 4-45 Fuser-Developer Drive Motor Run and Start Capacitors (C403/C404)(60 HZ) 4-103
REP 4-46 Main Drive Motor Run and Start Capacitors (C401/402) (60HZ)
REP 4-47 Fuser-Developer Drive Dirt Shields
REP 4-48 Bi-Pulley
REP 4-49 Stacker Front Cover
REP 4-50 Stacker Top Cover
REP 4-51 Stacker Rear Top Cover
REP 4-52 Inverter Top Cover
REP 4-53 Stacker Rear Top Cover
REP 4-54 Inverter Left Side Cover
6. ROS
REP 6-1 ROS Assembly
REP 6-2 VLD/Collimator Assembly
REP 6-3 Polygon Motor (MOT601)
REP 6-4 EOS and SOS PWBs
REP 6-5 ROS Control Module (RCM) PWB
REP 6-6 ROS Profile EPROM
7. Paper Trays 1 and 2
REP 7-0 Feed Head Assembly
REP 7-1 Tube Shaft
REP 7-2 Retard Brake, Retard Roll, and Entry Guide
REP 7-3 Feed Belt
REP 7-4 Feed Belt Latch Arm
REP 7-5 Feed Belt Pulley
REP 7-6 Feed Belt Idler
REP 7-7 Feed Belt Spool
REP 7-8 Feed Clutch Pulley
REP 7-9 Feed Clutch Belt
REP 7-10 Feed Clutch (CL811/821)
REP 7-11 Takeaway Idler Roll
REP 7-12 Takeaway Drive Belt
REP 7-13 Takeaway Roll
REP 7-14 Length Guide
REP 7-15 Elevator Up Limit Switch (S714/724)
REP 7-16 Elevator Belt
REP 7-17 Elevator Drive Motor (MOT711/721)
REP 7-18 Elevator MOTOR Capacitor (C711/721)
REP 7-19 Lock Arm and Lock Actuator
REP 7-20 Stack Relief Solenoid (SOL811/821)
REP 7-21 Stack Height Sensor (Q711/721)
REP 7-22 Tray 1 and 2 Front Covers
REP 7-23 Lead Screws (Front), Bearings, and the Lift Nuts
REP 7-24 Lead Screws (Rear), Bearings, and the Lift Nuts
REP 7-25 Elevator Assembly
REP 7-26 Paper Plate
REP 7-27 Tray Capacity PWB
REP 7-28 Elevator Drive Belt
7. High Capacity Trays
REP 7-34 HCT Elevator Assembly
REP 7-35 HCT Elevator Drive Belt
REP 7-36 HCT Elevator Drive Motor (MOT731)
REP 7-37 HCT Lead Screws
REP 7-38 HCT Switch Assembly
REP 7-39 HCT Paper Plate
REP 7-40 HCT Slides
REP 7-41 HCT Front Cover
REP 7-42 Tray Capacity PWB
8. Paper Feeding
REP 8-0 Vertical Transport Assembly
REP 8-1 Vertical Transport Drive Belt
REP 8-2 Turn Baffle
REP 8-3 Registration Transport Assembly
REP 8-4 Cross Rolls Assembly
REP 8-5 Pretransfer Baffle
REP 8-6 NIP Release Solenoid (SOL851)
REP 8-7 NIP Release Solenoid Assembly and Idler Bracket
8. IFS, FS Lower Transports
REP 8-15 Blower Motor (MOT832)/O-Ring Pulley
REP 8-16 Blower Assembly
REP 8-17 O-Ring Drive Belt
REP 8-18 Feeder Clutch
REP 8-20 Feeder Main Drive Motor (MOT831)
REP 8-21 Feeder Motor Drive Belt
REP 8-22 Feeder Main Drive Belt
REP 8-24 Feeder Assembly
REP 8-40 Lower Preregistration Transport
REP 8-41 Registration Baffle Assembly
REP 8-43 Lower Preregistration Transport Corrugator Rolls
REP 8-45 Lower Preregistration Transport Flexible Drive Shaft
REP 8-46 Registration Assembly
REP 8-47 Corrugator Roll Drive Shafts And Belt
REP 8-50 Intermediate Horizontal Transport
REP 8-55 Horizontal Transport (IFS)
REP 8-56 Horizontal Transport (FS)
REP 8-59 Horizontal Transport Pivot Baffle (IFS)
REP 8-60 Horizontal Transport Pivot Baffle (FS)
REP 8-65 Lower Turn Transport (IFS/FS)
REP 8-66 Lower Turn Transport Baffle/pivot Shaft/springs (IFS/FS)
REP 8-67 Lower Turn Transport Upper Drive Shaft
REP 8-68 Lower Turn Transport Lower Drive Shaft
REP 8-69 Lower Turn Transport Sensor Assembly
REP 8-75 Vertical Transport (IFS/FS)
REP 8-76 Vertical Transport Upper Baffle/Pivot Shaft/Spring (IFS/FS)
REP 8-77 Vertical Transport Lower Baffle/Pivot Shaft (IFS/FS)
REP 8-78 Vertical Transport Lower Baffle Release Assembly Components
REP 8-79 Vertical Transport Sensor Assembly
REP 8-80 Vertical Transport Drive Belt/drive Shafts
9. Xerographics
REP 9-0 Toner Bottle
REP 9-1 Toner Thumper Solenoid (SOL901)
REP 9-2 Toner Dispenser Assembly
REP 9-3 Toner Dispenser Motor (MOT902)
REP 9-4 Developer Material
REP 9-5 Developer Assembly
REP 9-6 Developer Dump And Thump
REP 9-7 Front Bearing Clamp
REP 9-8 BRD Roll (w/Tag P-118 and Tag P-300)
REP 9-9 Developer Roll 1 or 2
REP 9-10 Developer Roll 3
REP 9-11 Trimmer Bar
REP 9-12 Paddle Wheel
REP 9-13 Mixing Auger
REP 9-14 Low Toner Sensor (Q903)
REP 9-15 Waste Bottle Full Sensor (Q906)
REP 9-16 Waste Compactor Shield
REP 9-17 Upper Waste Toner Duct
REP 9-18 Waste Compactor Drive Belt
REP 9-19 Waste Compactor Motor Bracket
REP 9-20 Waste Compactor Auger
REP 9-21 Waste Compactor Motor (MOT903)
REP 9-22 Lower Waste Toner Duct
REP 9-23 Cleaner Brush
REP 9-24 Cleaner Manifold
REP 9-25 Cleaner Augers or Blade
REP 9-26 Cleaner Module
REP 9-27 Cleaner Drive Gears
REP 9-28 Toner Filter Bag
REP 9-29 Toner Filter Assembly
REP 9-30 Toner Filter Blower Motor (MOT905)
REP 9-31 Toner Filter Blower
REP 9-32 Waste Bottle
REP 9-33 Flicker Bar
REP 9-34 Xerographic Drawer
REP 9-35 Photoreceptor Belt
REP 9-36 Patch Generator
REP 9-37 ESV
REP 9-38 DSS
REP 9-39 Dicorotron and Shield
REP 9-40 Dicorotron Connectors W- P287
REP 9-41 OZAC Duct
REP 9-42 Ozone Filter Assembly
REP 9-43 Ozone Blower (MOT904)
REP 9-44 Cavity Cooling Fan (MOT105)
REP 9-45 PR Edge Guides or Tension Roll
REP 9-46 PR Module
REP 9-47 Xerographic Drawer Slides
REP 9-48 Transfer Blade
REP 9-49 Transfer Dicorotron
REP 9-50 Transfer Assist Device
REP 9-51 Transfer Solenoids 1-4 (SOL903/904/905/906)
REP 9-52 Xerographic Drawer Latch Cable
REP 9-53 Discharge Lamps PWB (PS902)
REP 9-54 Hydraulic Lift Assembly
REP 9-55 Photoreceptor Spot Cleaning
REP 9-56 Transfer Blade Sensor (Q907)
REP 9-57 Spots Blade
REP 9-58 Spots Blade Guide
REP 9-59 PR Mini-rug
REP 9-60 POP Sensor (Q904) Cleaning
REP 9-61 Cleaner Detoning Rolls or Bearing Plates
REP 9-62 Transfer Solenoids (SOL903/SOL904/SOL905/SOL906)
10. Print Transports and Fuser
REP 10-0 Camshaft
REP 10-1 Fuser Roll and Heat Rod (HTR1001)
REP 10-2 Metering Assembly
REP 10-3 Metering Assembly Cleaning
REP 10-4 Metering Roll
REP 10-5 Metering Blade
REP 10-6 Air Knife Manifold Cleaning
REP 10-7 Fuser Wick and Fuser Agent Filter
REP 10-8 Fuser Sensor (Q1010) CLEANING
REP 10-9 Left and Right Drawer Slide
REP 10-10 MIM Compressor (MOT1002)
REP 10-11 Top Transport Assembly
REP 10-12 Prefuser Transport Assembly
REP 10-13 Exit Transport Assembly
REP 10-14 Decurler Assembly
REP 10-15 Decurler Belts
REP 10-16 Flexible Coupling
REP 10-17 Duplex Inverter Assembly
REP 10-18 Inverter Gear Box Drive Belt and Inverter Reversing Roll Drive Belt
REP 10-19 Inverter Gear Box Assembly
11A. IFS, FS Upper Transports
REP 11-1 Inverter Transport
REP 11-2 Inverter Gate Solenoid (SOL1108)
REP 11-3 Inverter Drive Motor (MOT1111)
REP 11-4 Inverter Latch Assembly
REP 11-5 Inverter Top and Bottom Hinges
REP 11-6 Inverter Pivoting Assembly
REP 11-7 Inverter Passive Gate
REP 11-8 Inverter Bottom Drive Shaft
REP 11-9 Inverter Top and Middle Shafts
REP 11-10 Stacker Main Drive Motor (MOT1110)
REP 11-11 Post Inverter Transport
REP 11-12 Post Inverter Transport Gear Bracket/Main Drive Belt/Lower Shaft
REP 11-13 Post Inverter Upper Drive Shaft/Sample Tray Drive Shaft
REP 11-14 Inverter Drive Belt/Short Shaft
REP 11-15 Sample Tray Gate Solenoid (SOL1110)/Actuator Arm Assembly
REP 11-16 Sample Tray Gate/Sample Tray Gate Actuator
REP 11-20 Stacker Preregistration Transport
REP 11-21 Stacker Preregistration Transport Drive Pulley Assembly
REP 11-22 Prestacker Drive Roll Shaft
REP 11-23 Stacker Preregistration Transport Flexible Drive Shaft
REP 11-25 Post Inverter Sensor (Q1156)
REP 11-26 Registration Assembly
REP 11-27 Stacker Preregistration Transport Corrugator Rolls
REP 11-28 Corrugator Roll Drive Shafts and Belts
REP 11-29 Stacker Lead in Baffle/Trail Edge Assist Idler Roll/Disk Sheet Sensor (Q1106)
(Purge and Bypass Transport)
REP 11-30 Chute Baffle (IFS/FS)
REP 11-31 Bypass Transport Top Baffle
REP 11-32 Purge Transport Top Baffle
REP 11-33 Bypass Transport/Purge Transport
REP 11-34 BYPASS LEAD IN BAFFLE
REP 11-35 Bypass/Purge Transport Gate
REP 11-36 Disk Gate
REP 11-37 Bypass/Purge Transport Gate Solenoid (SOL1104)
REP 11-38 Trail Edge Assist Drive Shaft (Bypass or Purge Transport)
REP 11-39 Trail Edge Assist Belts (Bypass or Purge Transport)
REP 11-40 Telescopic Drive Shaft
REP 11-41 Middle Drive Shaft (Bypass or Purge Transport)
REP 11-42 Right Drive Shaft (Bypass or Purge Transport)
REP 11-43 Left Drive Shaft (Bypass or Purge Transport)
REP 11-44 Purge Output Drive Shaft
REP 11-45 Purge Lead in Baffle
REP 11-46 Inverter Transport Motor Fan
REP 11-47 Blower Assembly
11B. Print Stacking
REP 11-58 Pallet Lift Frame
REP 11-59 Stacker Elevator Motor (MOT1106)
REP 11-60 Stacker Elevator Drive Belt
REP 11-61 Lead Screw
REP 11-62 Stacker Overtravel Down Switch (S1141)/Stacker Elevator Down Sensor (Q1125)
4-421
REP 11-63 Stacker Overtravel up Switch (S1140)
REP 11-64 Container Size Sensors (Q1126, Q1127, Q1128)
REP 11-68 Stack Height Sensor (Q1122)
REP 11-70 Back Guide
REP 11-71 Front Guide
REP 11-72 Right Guide
REP 11-73 Disk Stepper Motor
REP 11-74 Right Guide Tamper Motor (MOT1113)
REP 11-75 Right Guide Drive Belt
REP 11-85 Disk Module Weldment (IFS)
REP 11-86 Disk Module Weldment (FS)
2. Printer UI
ADJ 2-0 Printer UI Tilt
4. Covers and Drives
ADJ 4-0 Printer Right Top Cover
ADJ 4-1 Printer Right Door Latch
ADJ 4-2 Printer Rear Covers
ADJ 4-3 Interlock Actuator
ADJ 4-4 Stacker Top Cover Counterbalances
ADJ 4-5 Stacker Doors Interlock Switches (S1138) & (S1163)
ADJ 4-10 Cleaner Drive Belt
ADJ 4-11 Decurler Drive Belt
ADJ 4-12 Decurler Intermediate Drive Belt
ADJ 4-13 Decurler Intermediate Drive Pulley
ADJ 4-14 Intermediate Drive Assembly
ADJ 4-15 Intermediate Drive Belt
ADJ 4-16 MIM Drive Belt
ADJ 4-17 PHM Drive Belt
ADJ 4-18 PHM/MIM Drive Pulleys
ADJ 4-19 Prefuser Drive Belt
ADJ 4-20 Tray 1 and 2 Feeder Drives
ADJ 4-21 Fuser-Developer Drive Belt
ADJ 4-22 Fuser-Developer Drive Pulley
ADJ 4-23 Fuser-developer Intermediate Drive
6. ROS
ADJ 6-1 ROS Magnification Setup
ADJ 6-2 ROS Image Squareness
ADJ 6-3 ROS Low Correction Factor
ADJ 6-4 ROS Power Calibration
7A. Paper Trays 1 2
ADJ 7-0 Feed Clutch Belt and Takeaway Drive Belt
ADJ 7-1 Takeaway Shaft Endplay
ADJ 7-2 Down/Low Paper Sensor (Q714/724)
ADJ 7-3 Elevator Up Limit Switch (S714/724)
ADJ 7-4 Length Guide Position
ADJ 7-5 Length Guide Tension
ADJ 7-6 Auto Latch
ADJ 7-7 Front Cover Frame
ADJ 7-8 Front Cover Support
ADJ 7-9 Paper Feed Setup
ADJ 7-10 Lock Assembly
ADJ 7-11 Elevator Drive Belt
7B. High Capacity Trays
ADJ 7-30 Elevator Drive Belt
ADJ 7-31 Stack Height/stack Height Sensor (Q735)
ADJ 7-32 Latch Assembly
ADJ 7-33 Low Paper Sensor (Q738)
ADJ 7-34 Front Cover
ADJ 7-35 HIGH CAPACITY TRAY SWITCH ASSEMBLY
8. Paper Feeding
ADJ 8-0 Registration Transport Upper Baffles
ADJ 8-1 Pretransfer Baffle
ADJ 8-2 Top-to-Bottom Registration
ADJ 8-3 Side-to-Side Registration
ADJ 8-4 Registration Transport
ADJ 8-5 Paper Width Timing
ADJ 8-6 NIP Release Solenoid (SOL851)
8. IFS, FS Lower Transports
ADJ 8-9 Lower Preregistration Transport Registration Baffle Assembly
ADJ 8-10 Lower Preregistration Transport Pivot Baffle
ADJ 8-11 Lower Preregistration Transport Corrugator Rolls
ADJ 8-12 Lower Preregistration Transport Pivot Baffle Bumper
ADJ 8-13 Tray 3 Oversize NIP Release Solenoid (SOL852)
ADJ 8-14 IFS/FS Horizontal Transport Pivot Baffle
ADJ 8-15 Intermediate Horizontal Transport Pivot Baffle
9. Xerographics
ADJ 9-0 Toner Thumper
ADJ 9-1 Developer Zone Roll
ADJ 9-2 NVM Read/Write
ADJ 9-3 Xerographic Setup
ADJ 9-5 Patch Generator Timing
ADJ 9-6 Charge Dicorotron Balance
ADJ 9-7 Charge Dicorotron Height
ADJ 9-8 Photoreceptor Seam Timing
ADJ 9-9 Transfer Blade Timing
ADJ 9-10 PR Module Positioning Tool Instructions, TAG P-318
ADJ 9-11 Photoreceptor Tension
ADJ 9-12 ESV Height
ADJ 9-13 DSS Saturation
ADJ 9-14 DSS Timing
ADJ 9-15 NVM Node Initialization Recovery (60HZ, 50HZ)
ADJ 9-16 Spots Blade Contact
ADJ 9-17 PR Mini-rug Height
ADJ 9-18 Preclean Dicorotron Height
ADJ 9-19 Developer Drive Assembly Alignment
10. Print Transports and Fuser
ADJ 10-0 Fuser Roll Thermostat (THS1002)
ADJ 10-1 Metering Roll Overheat Thermostat (THS1001)
ADJ 10-2 Pressure Roll (Contact ARC)
ADJ 10-4 Air Knife Manifold and Fuser Roll
ADJ 10-5 Air Knife Pressure, Pressure Regulator, Compressor (MOT1002)
ADJ 10-6 Fuser Roll Temperature
ADJ 10-7 Metering Roll Temperature
ADJ 10-8 Decurler Exit Baffle
ADJ 10-9 Duplex Gate and Solenoid (SOL1002)
ADJ 10-10 Decurler Sensor (Q1011)
ADJ 10-11 Left and Right Drawer Slide
ADJ 10-12 Fuser Latch Assembly
ADJ 10-13 Donor Roll Contact ARC
ADJ 10-14 Duplex Timing
ADJ 10-15 Stripper Finger Baffle Clearance
ADJ 10-16 Relief Valve
ADJ 10-17 Thermistor Cal
ADJ 10-18 Prefuser Transport
11. IFS, FS Upper Transports
ADJ 11-1 Inverter Gate Solenoid (SOL1108)
ADJ 11-2 Gate Flat Spring
ADJ 11-3 Inverter Output Baffle
ADJ 11-4 Inverter Top And Bottom Hinges
ADJ 11-6 Stacker Preregistration Transport Corrugator Rolls
ADJ 11-7 Inverter Pivoting Assembly Alignment
ADJ 11-8 Sample Tray Gate Solenoid (SOL1110)
ADJ 11-9 A3 NIP Release Solenoid (SOL1111)
ADJ 11-10 Bypass Transport/Purge Transport
ADJ 11-11 Bypass/Purge Transport Gate Solenoid (SOL1104)
ADJ 11-12 Post Inverter Latch
ADJ 11-13 Sample Tray and Purge Tray Corrugator Rolls
ADJ 11-14 Inverter Transport Motor Belt Tension
11. Print Stacking
ADJ 11-25 Disk Home Position
ADJ 11-26 Disk Gate Height
ADJ 11-27 Stack Height
ADJ 11-28 Right Guide
ADJ 11-29 Back Guide
ADJ 11-30 Stacker Overtravel Up Switch (S1140)
ADJ 11-31 Pallet Lift Frame Parallelism
ADJ 11-32 Container Size Sensors (Q1126, Q1127, Q1128)
ADJ 11-33 Back Guide Squareness
ADJ 11-34 Right Guide Moving Wall Squareness
ADJ 11-35 Stacker Module Paper Path Adjustment
13. Transition Module
ADJ 13-1 Bypass Transport Stacker Output Gate:
ADJ 13-2 Bypass Transport Purge Baffle:
ADJ 13-3 Bypass Transport Exit Baffle:
ADJ 13-4 Transition Module Main Drive Motor:
ADJ 13-5 Transition Module Height:
ADJ 13-6 Transition Module Inboard/Outboard Position:

5. PARTS LIST
Overview
Overview
5. Parts List
1. Printer Electrical
PL 1.1 LINE INTERFACE MODULE AND COMPONENTS
PL 1.2 LINE INTERFACE MODULE (50HZ)
PL 1.3 LINE INTERFACE MODULE (60HZ)
PL 1.4 PRINTER PWB PANEL
PL 1.5 AC DISTRIBUTION PANEL:50HZ ONLY
PL 1.6 AC DISTRIBUTION PANEL:60HZ ONLY
PL 1.7 PRINTER ELECTRICAL COMPONENTS
PL 1.8 MIN PWB PANEL
PL 1.9 LOW VOLTAGE POWER SUPPLY
PL 1.10 LOW VOLTAGE POWER SUPPLY ASSEMBLY COMPONENTS
PL 1.11 PRINTER CARD CAGE ASSEMBLY
PL 1.14 POWER CORDS
PL 1.15 PRINTER INTERLOCK BYPASS SWITCH AND REAR COMPONENTS
1. IFS and FS Electrical
PL 1.16 IFS AND FS ELECTRICAL COMPONENTS
PL 1.17 IFS ELECTRICAL COMPONENTS (1 OF 2)
PL 1.18 IFS ELECTRICAL COMPONENTS (2 OF 2)
PL 1.19 FS ELECTRICAL COMPONENTS (1 OF 2)
PL 1.20 FS ELECTRICAL COMPONENTS (2 OF 2)
1. BTM Electrical
PL 1.21 BTM ELECTRICAL COMPONENTS
2. Printer UI
PL 2.1 UI COMPONENTS (1 OF 4)
PL 2.2 UI COMPONENTS (2 OF 4)
PL 2.3 UI COMPONENTS (3 OF 4)
PL 2.4 UI COMPONENTS (4 OF 4)
PL 2.5 UI COVERS
4. Covers and Drives
PL 4.1 PRINTER RIGHT DOOR AND LEFT DOOR
PL 4.2 ELECTRICAL MODULE DOOR, TOP COVER AND INNER PANEL
PL 4.3 PRINTER INNER PANELS
PL 4.4 PHOTORECEPTOR INNER PANEL LABELS
PL 4.5 PRINTER RIGHT TOP COVER COMPONENTS
PL 4.6 PRINTER LEFT TOP COVER ASSEMBLY
PL 4.7 ELECTRICAL MODULE LEFT SIDE COVER AND REAR COVER
PL 4.8 PRINTER REAR COVERS
PL 4.9 MIM COOLING FAN
PL 4.10 INVERTER LEFT SIDE COVER AND TRIM STRIPS
PL 4.11 INVERTER DOOR AND RH COVERS
PL 4.12 STACKER COVERS
PL 4.13 FEEDER COVER, RH AND LOWER DOORS
PL 4.14 IFS AND FS TOP COVERS
PL 4.15 IFS AND FS REAR COVERS
PL 4.16 PROCESSOR DRIVES (1 OF 2)
PL 4.17 PROCESSOR DRIVES (2 OF 2)
PL 4.18 PRINT HANDLING MODULE DRIVES (1 OF 2)
PL 4.19 PRINT HANDLING MODULE DRIVES (2 OF 2)
PL 4.20 MOTOR BRACKET ASSEMBLY
PL 4.21 CASTERS AND REAR UI BRACKET
PL 4.22 IFS FRAMES
PL 4.23 FS FRAMES
PL 4.24 BTM FS PURGE/EXIT BYPASS FRAME AND COVER
PL 4.25 BTM FRAME AND COVER (1 OF 2)
PL 4.26 BTM FRAME AND COVER (2 OF 2)
PL 4.27 INPUT ENABLEMENT COVERS (1 OF 2)
PL 4.28 INPUT ENABLEMENT COVERS (2 OF 2)
6. ROS
PL 6.1 ROS ASSEMBLY (1 OF 2)
PL 6.2 ROS ASSEMBLY (2 OF 2)
7. Paper Trays
PL 7.1 ELEVATOR COMPONENTS
PL 7.2 LENGTH GUIDE COMPONENTS
PL 7.3 FRONT SUPPORT AND COVERS
PL 7.4 SWITCH PLATE ASSEMBLY
PL 7.5 FRONT SUPPORT
PL 7.6 REAR SUPPORT
PL 7.7 ELEVATOR DRIVES (1 OF 2)
PL 7.8 ELEVATOR DRIVES (2 OF 2)
PL 7.9 ELEVATOR MOTOR COVERS
PL 7.10 FEED HEAD DRIVES MECHANISM (1 OF 2)
PL 7.11 FEED HEAD DRIVES MECHANISM (2 OF 2)
PL 7.12 FEED BELT ASSEMBLY
PL 7.13 FEED HEAD ROLLS AND SENSORS
PL 7.14 HCT ASSEMBLY
PL 7.15 HCT ASSEMBLY COMPONENTS (1 OF 4)
PL 7.16 HCT ASSEMBLY COMPONENTS (2 OF 4)
PL 7.17 HCT ASSEMBLY COMPONENTS (3 OF 4)
PL 7.18 HCT ASSEMBLY COMPONENTS (4 OF 4)
8. Paper Feeding
PL 8.1 VERTICAL TRANSPORT ASSEMBLY
PL 8.2 VERTICAL TRANSPORT SUPPORTS
PL 8.3 REGISTRATION TRANSPORT ASSEMBLY (1 OF 3)
PL 8.4 REGISTRATION TRANSPORT ASSEMBLY (2 OF 3)
PL 8.5 REGISTRATION TRANSPORT ASSEMBLY (3 OF 3)
PL 8.6 REGISTRATION TRANSPORT, JAM ACCESS HANDLE ASSEMBLY
PL 8.7 CROSS ROLLS DRIVE ASSEMBLY
PL 8.8 PREFUSER TRANSPORT AND PRETRANSFER BAFFLE
PL 8.9 PREFUSER TRANSPORT ASSEMBLY
PL 8.10 NIP RELEASE SOLENOID ASSEMBLY
PL 8.11 IDLER BRACKET ASSEMBLY
PL 8.12 HCT FEEDER ASSEMBLY COMPONENTS (1 OF 2)
PL 8.13 HCT FEEDER ASSEMBLY COMPONENTS (2 OF 2)
PL 8.14 HCT FEEDER COMPONENTS
PL 8.15 AIR SYSTEM DRIVE ASSEMBLY
PL 8.16 VERTICAL TRANSPORT ASSEMBLY
PL 8.17 VERTICAL TRANSPORT COMPONENTS (1 OF 2)
PL 8.18 VERTICAL TRANSPORT COMPONENTS (2 OF 2)
PL 8.19 LOWER TURN TRANSPORT ASSEMBLY
PL 8.20 FS HORIZONTAL TRANSPORT ASSEMBLY
PL 8.21 FS HORIZONTAL TRANSPORT COMPONENTS (1 OF 2)
PL 8.22 FS HORIZONTAL TRANSPORT COMPONENTS (2 OF 2)
PL 8.23 INTERMEDIATE HORIZONTAL TRANSPORT
PL 8.24 LOWER PREREGISTRATION TRANSPORT ASSEMBLY
PL 8.25 LOWER PREREGISTRATION TRANSPORT COMPONENTS (1 OF 2)
PL 8.26 LOWER PREREGISTRATION TRANSPORT COMPONENTS (2 OF 2)
PL 8.27 IFS HORIZONTAL TRANSPORT ASSEMBLY
PL 8.28 IFS HORIZONTAL TRANSPORT COMPONENTS (1 OF 2)
PL 8.29 IFS HORIZONTAL TRANSPORT COMPONENTS (2 OF 2)
8. Paper Feeding (W/Tag P-299)
PL 8.30 REGISTRATION TRANSPORT ASSEMBLY (1 OF 3)
PL 8.31 REGISTRATION TRANSPORT ASSEMBLY (2 OF 3)
PL 8.32 REGISTRATION TRANSPORT ASSEMBLY (3 OF 3)
PL 8.33 CROSS ROLLS DRIVE ASSEMBLY
9. Xerographics
PL 9.1 PR MODULE ASSEMBLY AND DRAWER ASSEMBLY
PL 9.2 PR MODULE COMPONENTS (1 OF 4)
PL 9.3 PR MODULE COMPONENTS (2 OF 4)
PL 9.4 PR MODULE COMPONENTS (3 OF 4)
PL 9.5 PR MODULE COMPONENTS (4 OF 4)
PL 9.6 DRAWER ASSEMBLY COMPONENTS (1 OF 2)
PL 9.7 DRAWER ASSEMBLY COMPONENTS (2 OF 2)
PL 9.8 ENVIRONMENTAL COMPONENTS
PL 9.9 OZONE FILTER ASSEMBLY
PL 9.10 DICOROTRONS
PL 9.11 TRANSFER ASSIST DEVICE AND DETACK DICOROTRON
PL 9.12 TRANSFER ASSIST DEVICE COMPONENTS
9. Developer and Cleaning
PL 9.13 DEVELOPER ASSEMBLY
PL 9.14 DEVELOPER HOUSING ASSEMBLY (1 OF 5)
PL 9.15 DEVELOPER HOUSING ASSEMBLY (2 OF 5)
PL 9.16 DEVELOPER HOUSING ASSEMBLY (3 OF 5)
PL 9.17 DEVELOPER HOUSING ASSEMBLY (4 OF 5)
PL 9.18 DEVELOPER HOUSING ASSEMBLY (5 OF 5)
PL 9.19 TONER DISPENSER ASSEMBLY
PL 9.20 TONER FILTER ASSEMBLY (1 OF 2)
PL 9.21 TONER FILTER ASSEMBLY (2 OF 2)
PL 9.22 CLEANER ASSEMBLY
PL 9.23 WASTE TONER DUCT ASSEMBLY
PL 9.24 CLEANER ASSEMBLY COMPONENTS (1 OF 2)
PL 9.25 CLEANER ASSEMBLY COMPONENTS (2 OF 2)
PL 9.26 PR SPOTS BLADE
PL 9.27 POWERED VENT DUCT
10. Print Transports and Fuser
PL 10.1 FUSER ASSEMBLY
PL 10.2 FUSER COMPONENTS (1 OF 4)
PL 10.3 FUSER COMPONENTS (2 OF 4)
PL 10.4 FUSER COMPONENTS (3 OF 4)
PL 10.5 FUSER COMPONENTS (4 OF 4)
PL 10.6 STRIPPER COMPONENTS
PL 10.7 FUSER ROLL ASSEMBLY
PL 10.8 METERING ASSEMBLY (1 OF 2)
PL 10.9 METERING ASSEMBLY (2 OF 2)
PL 10.10 AIR SYSTEMS COMPONENTS (1 OF 2)
PL 10.11 AIR SYSTEMS COMPONENTS (2 OF 2)
PL 10.12 DECURLER ASSEMBLY
PL 10.13 DECURLER COMPONENTS
PL 10.14 POSTFUSER TRANSPORTS MODULE
PL 10.15 TOP TRANSPORT ASSEMBLY (1 OF 5)
PL 10.16 TOP TRANSPORT ASSEMBLY (2 OF 5)
PL 10.17 TOP TRANSPORT ASSEMBLY (3 OF 5)
PL 10.18 TOP TRANSPORT ASSEMBLY (4 OF 5)
PL 10.19 TOP TRANSPORT ASSEMBLY (5 OF 5)
PL 10.20 EXIT TRANSPORT ASSEMBLY
PL 10.21 DUPLEX INVERTER ASSEMBLY COMPONENTS (1 OF 4)
PL 10.22 DUPLEX INVERTER ASSEMBLY COMPONENTS (2 OF 4)
PL 10.23 DUPLEX INVERTER ASSEMBLY COMPONENTS (3 OF 4)
PL 10.24 DUPLEX INVERTER ASSEMBLY COMPONENTS (4 OF 4)
11. Paper Transport
PL 11.1 PREREGISTRATION AND BLOWER ASSEMBLIES
PL 11.2 PREREGISTRATION TRANSPORT ASSEMBLY
PL 11.3 PREREGISTRATION HOUSING ASSEMBLY
PL 11.4 PREREGISTRATION PIVOT BAFFLE ASSEMBLY
PL 11.5 STACKER OFFSET ASSEMBLY
PL 11.6 BACK GUIDE ASSEMBLY (1 OF 2)
PL 11.7 BACK GUIDE ASSEMBLY (2 OF 2)
PL 11.8 FRONT GUIDE ASSEMBLY
PL 11.9 RIGHT GUIDE ASSEMBLY
PL 11.10 BYPASS TRANSPORT ASSEMBLY
PL 11.11 BYPASS TRANSPORT COMPONENTS
PL 11.12 PURGE TRANSPORT COMPONENTS (1 OF 2)
PL 11.13 PURGE TRANSPORT COMPONENTS (2 OF 2)
PL 11.14 BYPASS TRANSPORT, MIDDLE MODULE BYPASS TRANSPORT AND PURGE
TRANSPORT COMPONENTS
PL 11.15 BYPASS TRANSPORT AND MIDDLE MODULE BYPASS TRANSPORT TOP BAFFLE
PL 11.16 PURGE TRANSPORT TOP BAFFLE
PL 11.17 STACKER ELEVATOR ASSEMBLY (1 OF 3)
PL 11.18 STACKER ELEVATOR ASSEMBLY (2 OF 3)
PL 11.19 STACKER ELEVATOR ASSEMBLY (3 OF 3)
PL 11.20 PALLET ASSEMBLY
PL 11.21 STACKER INNER COVERS
PL 11.22 POST INVERTER AND INVERTER TRANSPORTS
PL 11.23 INVERTER COMPONENTS (1 OF 2)
PL 11.24 INVERTER COMPONENTS (2 OF 2)
PL 11.25 PIVOTING ASSEMBLY
PL 11.26 POST INVERTER TRANSPORT COMPONENTS (1 OF 2)
PL 11.27 POST INVERTER TRANSPORT COMPONENTS (2 OF 2)
PL 11.28 POST INVERTER TRANSPORT PIVOT BAFFLE ASSEMBLY
PL 11.29 IFS, FS, AND MM DISK MODULE WELDMENT ASSEMBLY
PL 11.30 IFS DISK MODULE WELDMENT
PL 11.31 FS AND MM DISK MODULE WELDMENT
PL 11.32 CHUTE BAFFLE
PL 11.33 BTM BYPASS TRANSPORT ASSEMBLIES
PL 11.34 BTM BYPASS TRANSPORT (1 OF 2)
PL 11.35 BTM BYPASS TRANSPORT (2 OF 2)
PL 11.36 BTM PURGE TRANSPORT TOP BAFFLE
PL 11.37 BTM BYPASS TRANSPORT TOP BAFFLE ASSEMBLY
PL 11.38 BTM BYPASS TRANSPORT ENT BAFFLE ASSEMBLY
PL 11.39 BTM ASSEMBLIES
PL 11.40 BTM VERTICAL TRANSPORT ASSEMBLY
PL 11.41 BTM PAPER TRANSPORT ASSEMBLY
24. Electrical Connectors and Fasteners
PL 24.1 CONNECTORS PIN AND SOCKET HOUSING (1 OF 2)
PL 24.2 CONNECTORS PIN AND SOCKET HOUSING (2 OF 2)
PL 24.3 CONNECTORS PINS AND SOCKETS
PL 24.4 TERMINALS
PL 24.5 ELECTRICAL MISCELLANEOUS ITEMS
25. Consumables and Field Tools
PL 25.1 FIELD TOOLS AND SPECIAL TOOLS
PL 25.2 CONSUMABLES
Common Hardware
Common Hardware A-MA
Common Hardware MA-BAN
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION
Controller Diagnostics
GP 1 Remote Hand Held Device (RHHD)
GP 2 Manometer Usage
GP 3 Enter/Exit Lockout
GP 4 EDN PWB
GP 5 Adjustable HFSI Procedure
GP 6 Occurrence Log Procedure
GP 7 Dual Lamp 14 Inch Diagnostic Procedure
GP 8 Dual Lamp 11 Inch Diagnostic Procedure
GP 1000 Diagnostic Programs and Procedures
Diagnostics
dC 1 Service Mode Entry Procedure
dC 2 Service Mode Exit Procedure
dC 101 Floppy Disk Read/Write
dC 102 Software Upgrade
dC 103 Billing Read and Setup
dC 105 Initial Setups
dC 106 Printer Options
dC 107 Component Life Counters
dC 108 Software Checksum Display
dC 121 Error Log Threshold Modifier
dC 131 EDN NVM Read/Write 70.10 SW
dC 131 FSN1 NVM Read/Write 70.10 SW
dC 131 FSN2 NVM Read/Write 70.10 SW
dC 131 MIN NVM Read/Write 70.10 SW
dC 131 PHN NVM Read/Write 70.10 SW
dC 131 UIM NVM Read/Write 70.10 SW
dC 131 TMN NVM Read/Write 70.XX SW
dC 140 Analog Display
dC 203 Stacker Tests And Exercisers
dC 226 Inverter/Stacker Paper Path Timing Diagnostics
dC 227 Inverter/Stacker Jam Bypass
dC 302 Rigid Disk Tests
dC 303 Selftest Monitor
dC 304 Touch Screen Alignment and Test
dC 305 Keyboard and Touch Screen Sensor Tests
dC 313 System Simulation
dC 314 Dicorotron Power Supply Calibration
dC 315 Fault and Status Simulation
dC 322 Rigid Disk Formatter (Floppy Disk Routine)
dC 323 EDN Replacement Procedure
dC 324 Rigid Disk Validate (Floppy Disk Routine)
dC 325 Save Critical Disk Files (Floppy Disk Routine)
dC 326 Restore Critical Disk Files (Floppy Disk Routine)
dC 327 Change Service Mode Access Code (Floppy Disk Routine)
dC 328 Software Transform Utility (Floppy Disk Routine)
dC 330 Component Control
dC 350 Save Crash Data Files (Floppy Disk Routine)
dC 352 Park Rigid Heads Diagnostic Utility (Floppy Disk Routine)
dC 354 Range Check Validation
dC 355 Bad Block Locator (Floppy Disk Routine)
dC 357 Rigid Disk Check (Floppy Disk Routine)
dC 603 Magnification Setup
dC 604 Registration Setups
dC 606 Imaging Tests
dC 701 Fuser Setups
dC 702 Duplex Inverter Setup and HCF Elevator Exerciser
dC 703 Registration Servo and Transfer Blade Setups and Tests
dC 726 Paper Path Timing Diagnostics
dC 727 Paper Path Jam Bypass
dC 909 P/R Belt Seam Setup and Xerographic Tests
dC 910 High Voltage Fault Test
dC 912 Photoreceptor Uniformity Test
dC 951 Automatic Xerographic Setup
Generic Raps
GP 6-1 Generic Switch Rap
GP 6-2 Generic Sensor Rap
GP 6-3 Generic Solenoid/Clutch/Relay RAP
Installation Specifications
Installation Space Requirements
Change Tags
Change Tag Introduction
Processor Tags
IFS/FS Tags
UI Tags

7. WIRING DATA
Plug/Jack Locations
Plug/Jack Locations
Plug/Jack Location Drawings
Plug/Jack Location Drawings
PWB Location Drawings
Printer PWB Drawings
Wirenets
Wirenets
Wirenet Drawings
Printer Wirenet Diagrams
BSDs
1. Standby Power
BSD 1.1 Input Power
BSD 1.2 Main Power On
BSD 1.3 Low Voltage Generation and Monitoring
BSD 1.4 Interlock Power and Monitoring Printer
BSD 1.5 AC Interlock
BSD 1.6 Machine Cooling
BSD 1.7 ROS Power
BSD 1.8 Line Monitoring
BSD 1.9 Feeder/Stacker +24 VDC Generation and Monitoring
2. Printer UI
BSD 2.1 Control Panel Operation
BSD 2.2 Touch Screen Operation
BSD 2.3 CRT Control
3. Machine Run Control
BSD 3.1 Communication Bus Block Diagram
BSD 3.2 EDN Selftest and Local Test
BSD 3.3 MIN Core PWB
BSD 3.3A MIN ADA PWB #1, #2
BSD 3.3B MIN DIO PWB
BSD 3.3C ROS SLB/RDR PWB
BSD 3.4 PHN Core PWB
BSD 3.4A PHN DIO PWB #1, #2, #6, #5
BSD 3.4B PHN Registration Sevro PWB
BSD 3.5 UIM Core PWB and Disk Drives
BSD 3.5A Video Engine PWB and Video Display
BSD 3.5B CP IOP PWB
BSD 3.6 FSN Core PWB
BSD 3.6A FSN DIO PWB 1A, 2A, 3A, 1B, 2B, 3B
BSD 3.6B FSN Stepper PWB A, B
BSD 3.7A BTM Core PWB
BSD 3.7B BTM DIO PWB Terminator PWB
BSD 3.8A FSN Core PWB #2
BSD 3.8B FSN Core Stepper PWB C, D
BSD 3.8C FSN DIO PWB 1C, 2C, 3C, 1D, 2D, 3D
4. Print Power
BSD 4.1 Main and Fuser/Developer Drive Motor Control (50 HZ and 60 HZ)
BSD 4.2 Mechanical Power
BSD 4.3 Machine Clock Generation
BSD 4.4 Registration Sync
6. Imaging (ROS)
BSD 6.1 Beam Generation
BSD 6.2 Exposure Control
BSD 6.3 Beam Modulation
BSD 6.4 Scan Control
BSD 6.5 Exposure
BSD 6.7 Image Timing
7. Paper Supplying
BSD 7.1A HCT Paper Positioning
BSD 7.1B Tray 1 Paper Positioning
BSD 7.1C Tray 2 Paper Positioning
BSD 7.2A HCT Paper Stacking
BSD 7.2B Tray 1 Paper Stacking
BSD 7.2C Tray 2 Paper Stacking
8. Paper Feeding
BSD 8.1 Tray 3/4 Feeding
BSD 8.1B Tray 1 Feeding
BSD 8.1C Tray 2 Feeding
BSD 8.2 Duplex Inverting
BSD 8.3 HCF Paper Transportation
BSD 8.4 Vertical Transport
BSD 8.5 Registration Transport
9. Xerographics
BSD 9.1 Charging
BSD 9.2 Exposure
BSD 9.3 Development
BSD 9.4 Image Transfer
BSD 9.5 Photoreceptor Cleaning
BSD 9.6 Stripping
BSD 9.7 Toner Dispensing
BSD 9.9 Process Control
BSD 9.10 Dicorotron Power
BSD 9.13 Environment
10. Print Transportation And Fusing
BSD 10.1 Fuser Heat (60 HZ)
BSD 10.1B Fuser Heat (50 HZ)
BSD 10.2 Prefuser Print Transportation (60 HZ)
BSD 10.2B Prefuser Print Transportation (50 HZ)
BSD 10.3 Fuser Loading (60 HZ)
BSD 10.3B Fuser Loading (50 HZ)
BSD 10.4 Fuser Agent Dispensing
BSD 10.5 Fusing
BSD 10.6 Stripping (60 HZ)
BSD 10.6B Stripping (50 HZ)
BSD 10.7 Print Transportation
11. Inverting/Stacking
BSD 11.0 Stacker Inverter Power
BSD 11.1 Stacker Inverter Drives and Motor Control
BSD 11.2 Stacker Inverter/Post Inverter Print Transportation
BSD 11.3 Stacker Main Drives and Motor Control
BSD 11.4 Stacker Print Transportation
BSD 11.4B Stacking
BSD 11.5 Stacker Print Transportation
BSD 11.5B Stacking (Middle Module)
BSD 11.6 Offset and Edge Guide Positioning
BSD 11.7 Stacker Elevator Positioning
BSD 11.8 Container Size Sensing and Decoding
13. Bypass Transport Module
BSD 13.1 Bypass Transport Module (BTM)

8. SERVICE INFORMATION
Rollovers (PC 3676, RO 177643)

9. DOCUPRINT 180 UNIQUE COMPONENTS AND FUNCTIONS
DocuPrint 180 Unique Components and Functions
Processor Paper Path
Fuser
Imaging
Printer Card Cage
ROS Diagnostic and Setup Programs
Xerographics
Diagnostics Licensing

Number of pages: 2768.