Xerox Phaser 4600/4620/4622 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox Phaser 4600/4620/4622;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 4600/4620/4622. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Service Safety Summary
Symbols Used On The Product
Voltage Measurement and Specifications
Health and Safety Incident reporting
Regulatory Specifications
Translation of Warnings
Phaser 4600/4620/4622 Overview
Printer Options
Control Panel Layout
Routine Maintenance Items
Consumables

1. SERVICE CALL PROCEDURES
Service Call Procedures
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Configurations and Options

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
IQ1 Image Quality Entry RAP
IQ2 Deletions (line, band, spots)
IQ3 Unfused Image
IQ4 Resolution
IQ5 Skewed Image
IQ6 Light or Undertoned Print
IQ7 Spots
IQ8 Blank Print
IQ9 Black Print
IQ10 Process Streaks
IQ11 Scan Streaks
IQ12 Damaged Print
IQ13 Repeating Defects
IQ14 Residual Image
IQ15 Background
IQ16 Uneven Density
IQ17 Stains on Print Back
IQ18 Registration
IQ19 Curved Vertical Lines
Test Prints
IQS 1 Solid Area Density
IQS 2 Skew
IQS 3 Registration
IQS 4 Transparencies
IQS 5 Image Area

4. REPAIRS AND ADJUSTMENTS
REP 1.2 Fuser Drive Board
REP 1.3 Fuser Drive Board Assembly
REP 1.4 HVPS
REP 1.5 SMPS
REP 1.6 Top/Rear Door Interlock Switch
REP 1.7 SMPS Fan
REP 2.1 Control Panel Assembly
REP 2.2 Control Panel Board
REP 3.4 MCU Board
REP 3.5 IP Board Cage
REP 3.6 IP Board
REP 4.1 Main Drive Assembly
REP 4.2 Tray 2 Feed Clutch
REP 4.3 Registration Clutch
REP 4.4 Feed Drive Assembly
REP 4.5 Right Side Chassis Fan
REP 6.1 Laser Unit
REP 7.0 Tray 1 Feeder Assembly
REP 7.3 Tray 1 Pick-up Assembly
REP 7.5 Tray 1 Separator Assembly
REP 7.6 Tray 2 Feeder Assembly
REP 7.7 Tray 2 Lift Motor
REP 7.8 Tray 2 Lift Gear
REP 7.15 Tray 1 No Paper Sensor
REP 7.16 Tray 1 Feed Clutch
REP 7.20 Tray Separator Roller
REP 7.21 Tray Separator Clutch
REP 7.22 Tray Front Cover
REP 7.23 Tray Media Level Indicator
REP 7.24 Feeder Front Cover
REP 7.25 Feeder Right Cover
REP 7.26 Feeder Left Cover
REP 7.27 Feeder Rear Cover
REP 7.28 Feeder Board
REP 7.29 Feeder Lift Motor
REP 7.30 Feeder Size Switch
REP 7.31 Upper Option Harness
REP 7.32 Lower Option Harness
REP 7.33 Left Side Frame
REP 7.34 Right Side Frame
REP 7.35 Feeder No Paper Sensor
REP 7.36 Feeder No Paper Sensor Actuator
REP 7.37 Feeder Stack Height Sensor
REP 7.38 HCF Rear Cover
REP 7.39 HCF Right Cover
REP 7.40 HCF Left Cover
REP 7.41 HCF Caster
REP 7.42 HCF Reduction Gear Assembly
REP 7.43 HCF Front Door Interlock Switch
REP 7.44 HCF Control Board
REP 7.45 HCF Lift Motor Assembly
REP 7.46 HCF Feed Clutch
REP 7.47 HCF Feed Drive Assembly
REP 7.48 HCF Feed Motor
REP 7.49 HCF Top Plate
REP 8.11 Registration Sensor
REP 8.12 Feed Sensor
REP 8.16 Shaft Frame Assembly
REP 8.24 Drum Cartridge CRUM Connector
REP 8.27 Registration Roller Assembly
REP 8.31 Registration Sensor Actuator
REP 8.32 Feed Sensor Actuator
REP 8.40 Feeder Take Away Clutch
REP 8.41 Feeder Feed Clutch
REP 8.42 Feeder Feed Drive Assembly
REP 8.43 Feeder Take Away Sensor Actuator
REP 8.44 Feeder Take Away Sensor
REP 8.45 Feeder Take Away Roller
REP 8.46 Feeder Feed Assembly
REP 8.47 HCF Feed Assembly
REP 8.48 HCF Lift Limit Switch
REP 8.49 HCF Take Away Sensor
REP 8.50 HCF No Paper Sensor
REP 8.51 HCF Stack Height Sensor
REP 8.52 Shaft Frame Assembly Transport Belt
REP 9.1 Transfer Roller
REP 9.2 ADC Sensor
REP 9.3 Waste Toner Cartridge Detect Sensor
REP 9.4 Left Side Chassis Fan
REP 9.5 Environmental Sensor
REP 9.6 Waste Toner Full Sensor
REP 9.7 Pipe Assembly
REP 9.8 Joint Board
REP 10.1 Duplex Unit
REP 10.4 Upper Option Harness
REP 10.5 Lower Option Harness
REP 10.6 Exit Assembly
REP 10.7 Stack Full Sensor
REP 10.8 Fuser Drive Assembly
REP 10.9 Duplex Drive Assembly
REP 10.10 Fuser
REP 10.11 Fuser Thermistor Assembly
REP 10.12 Fuser Thermostat
REP 10.13 Fuser Heat Lamp
REP 10.14 Fuser Gear
REP 10.15 Fuser Heat Roller and Bearings
REP 10.16 Fuser Pressure Roller and Bearings
REP 10.17 Fuser Release Drive Assembly
REP 10.18 Duplex Unit Detect Sensor
REP 10.19 Duplex Unit Timing Belt
REP 10.32 Exit Drive Assembly
REP 11.1 Mailbox Output Tray
REP 11.2 Mailbox Left Cover
REP 11.3 Mailbox Right Cover
REP 11.4 Mailbox Rear Door
REP 11.5 Mailbox Control Board
REP 11.6 Mailbox Drive Belts
REP 11.7 Mailbox Diverter Drive Assemblies
REP 11.8 Mailbox Diverter Home Position Sensor
REP 11.9 Mailbox Exit Gate Actuator
REP 11.10 Mailbox Exit Gate Cam Follower
REP 11.11 Mailbox Option Harness
REP 11.12 Mailbox Output Tray 4 Stack Full Sensor
REP 11.13 Mailbox Rear Door Interlock Switch
REP 11.14 Mailbox Transport Motor
REP 12.1 Finisher Left Cover
REP 12.2 Finisher Control Board
REP 12.3 Finisher Stacker Full Sensor
REP 12.5 Finisher Transport Drive Assembly
REP 12.6 Finisher Exit Gate Sensor
REP 12.7 Finisher Exit Gate Actuator
REP 12.8 Finisher Entrance Drive Belt
REP 12.9 Finisher Exit Gate Cam Shaft
REP 12.10 Left Tamper Home Position Sensor
REP 12.11 Finisher Right Cover
REP 12.12 Right Tamper Home Position Sensor
REP 12.13 Staple Cartridge Door Interlock Switch
REP 12.14 Stapler Assembly
REP 12.15 Stacker Drive Assembly
REP 12.16 Staple Interlock Switch
REP 12.17 Finisher Rear Door
REP 12.18 Finisher Top Cover
REP 12.19 Tamper Motor
REP 12.20 Finisher Rear Door Open Sensor
REP 12.21 Finisher Exit Sensor
REP 12.22 Finisher Exit Sensor Actuator
REP 12.23 Compile Tray Assembly
REP 12.24 Stacker Shield Assembly
REP 28.1 MCU Board Cover
REP 28.2 Right Cover
REP 28.3 Left Cover
REP 28.4 Front Cover
REP 28.5 Top Cover
REP 28.6 Rear Door
REP 28.7 Rear Door Fan
REP 28.8 Right Seal Filter
REP 28.9 USB Host Board
REP 28.10 Rear Seal Filter

5. PARTS LISTS
Overview
Introduction
Subsystem Information
Symbology
5 Parts Lists
PL 1 – Standby Power
Serial Number Ranges
PL 1.10 HVPS/SMPS
PL 1.15 Fuser Drive Board Assembly
PL 2 – User Interface
PL 2.10 Control Panel
PL 3 -Machine Run Control
PL 3.10 Main PWB’s
PL 4 – Main Drives
PL 4.10 Main Drives
PL 6 – Imaging
PL 6.10 Laser Unit
PL 7 – Paper Supply
PL 7.10 Paper Tray (Tray 2 & Optional Feeder)
PL 7.15 Optional Feeder Main Covers
PL 7.20 HCF Covers
PL 7.25 HCF Assembly
PL 8 – Paper Transport
PL 8.10 Tray 1 Feeder Assembly
PL 8.15 Tray 2 Pick-up Assembly
PL 8.20 Optional Feeder Pick-up Assembly
PL 8.25 HCF Pick-up Assembly
PL 8.30 Optional Feeder Main Drives
PL 8.35 Optional Feeder Lift Assembly
PL 8.40 Optional Feeder Feed Assembly
PL 8.45 Registration Roller Assembly
PL 8.50 Middle Frame Assembly
PL 8.55 Upper Frame Assembly
PL 9 – Xerographics
PL 9.10 Toner/Drum Cartridges
PL 9.15 Waste Toner
PL 10 – Copy Transportation and Fusing
PL 10.10 Fuser Assembly (1 of 2)
PL 10.11 Fuser Assembly (2 of 2)
PL 10.15 Upper Fuser Bracket Assembly
PL 10.20 Lower Fuser Exit Guide Assembly
PL 10.25 Duplex Unit Assembly
PL 10.30 Exit Assembly
PL 11 – Sorting
PL 11.10 Mailbox Covers
PL 11.15 Mailbox Control Board
PL 11.20 Mailbox Drive Belts
PL 11.25 Mailbox Diverter Assembly
PL 11.30 Mailbox Top Stacker Assembly
PL 11.35 Mailbox Actuator Shield Assembly
PL 11.40 Mailbox Base Assembly
PL 12 – Finisher
PL 12.10 Finisher Covers
PL 12.15 Finisher Control Board
PL 12.20 Finisher Stacker Shield Assembly
PL 12.25 Finisher Stacker Drive Assembly
PL 12.30 Finisher Compile Tray Eject Assembly
PL 12.35 Finisher Compile Tray Assembly
PL 12.40 Finisher Transport Drive Assembly
PL 12.45 Finisher Stapler Assembly
PL 28 – Covers
PL 28.10 Main Covers
PL 28.15 Top Cover Assembly
PL 28.20 Front Cover Assembly
PL 28.25 Rear Door Assembly
Supplies/Customer Replaceable Units
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION
GP 1 Diagnostics Entry and Exit
GP 2 Fault Codes and History Logs
GP 3 System Administration Tools
GP 4 Reports
GP 5 Firmware Upgrade
GP 6 Electrostatic Discharge Prevention
GP 7 Machine Specifications
GP 8 General Disassembly Precautions
GP 9 Service Menu Map
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 Separate System Modules
GP 15 How to Safely Lift or Move Heavy Modules
GP 16 Machine Lubrication
GP 17 Installation Space Requirements
GP 18 Glossary of Terms, Acronyms and Abbreviations
GP 19 Restriction of Hazardous Substances (RoHS)
GP 20 First Print Output Time
GP 21 Media Specifications
GP 22 Environmental Data
dC131 NVM Read/Write
dC132 NVM Reset
dC305 UI Test
dC330 Component Control
dC612 Print Test Pattern

7. WIRING DATA
WD 1 IOT
WD 2 IP Board Interface
WD 3 MCU Board (1/4)
WD 4 MCU Board (2/4)
WD 5 MCU Board (3/4)
WD 6 MCU Board (4/4)
WD 7 Joint Board (1/2)
WD 8 Joint Board (2/2)
WD 9 IP Board (1/2)
WD 10 Laser Unit
WD 11 HVPS
WD 12 SMPS
WD 13 500-Sheet Feeder
WD 14 500-Sheet Feeder Board (1/2)
WD 15 500-Sheet Feeder Board (2/2)
WD 16 2000-Sheet Feeder
WD 17 Finisher
WD 18 Mailbox

8. PRINCIPLES OF OPERATION
Phaser 4600/4620/4622 Operational Overview
Media Handling
Sensors
Xerographics
Major IOT Assemblies
Phaser 4600/4620/4622 Options
520-Sheet Feeder
2000-Sheet Feeder
Mailbox
Finisher