Xerox Phaser 6128 MFP Service Manual & Parts List

Service Manual & Parts List Xerox Phaser 6128 MFP;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox Phaser.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 6128 MFP. You can find easily everything what do you need.
To see what contain, please read table of contents:

About this Service Manual
Manual Organization
Symbols Marked on the Product
Power Safety Precautions
Electrostatic Discharge (ESD) Precautions
Service Safety Summary
Regulatory Specifications

1. GENERAL INFORMATION
Printer Introduction and Overview
Technical Support Information
Printer Configurations
Parts of the Printer
Front and Side Views
Rear View
Internal View
Control Panel
Maintenance Items
Consumables
Specifications
Printer Specifications
Scanning Specifications
Copy Specifications
Fax Specifications
Memory Specifications
Electrical Specifications
Print Speed
Environmental Specifications
Operating Mode
First Print Output Time (FPOT)
First Copy Output Time
Image Specifications
Physical Dimensions and Clearances
Mounting Surface Specifications
Media and Tray Specifications
Controller Functions
Job Control
Non-Genuine Mode
Maintenance Function
Diagnostics
Information Pages

2. THEORY OF OPERATION
Phaser 6128MFP Operational Overview
Print Process Block Diagram
Printing Process
Charging
Exposure
Development
Transfer (Drum —> Paper)
Imaging Unit
Excess Toner Collection
Fusing
Media Path
Media Path
Media Path Components
Major Assemblies and Functions
Tray
Feeder
Manual Feed & Registration
Transfer Belt and Fuser
Laser Unit
Toner Cartridge & Dispenser
Imaging Unit
Drive
Electrical
Printer Modes
Operational Modes
Printer Control
Paper Size Detection
Laser Unit Light Quantity Control
Process Control
Color Registration Control
Fuser Control
Drive Transmission
Main Drive
Sub-Drive Assembly
Scanner
CCD Image Sensor
Scanning on Document Glass
Automatic Document Feeder
ADF Components
ADF Media Path
ADF Drive
Fax
Fax Overview
Fax Scans
Protocol Monitor
Fax Standards (ITU-T Recommendations)

3. ERROR MESSAGES AND CODES
Introduction
Accessing Error History Report
Error History Report
Servicing Instructions
Messages, Codes, and Procedures
Error Messages Abbreviations
Error Message and Code Summary
Jam Errors
Jam at Tray or Jam at Exit
Jam at Front Cover
Jam at Front Cover Open Front Cover and Remove Paper
Jam at Exit
Jam at Manual Feed Slot
Jam at Registration Roller
Jam at Scanner
Consumable/Routine Maintenance Errors
Replace Fuser or Fuser Life Error
Fuser Error
Reseat Fuser Error
Toner Cartridge Errors
Low Density Yellow Cartridge Error
Low Density Magenta Cartridge Error
Low Density Cyan Cartridge Error
Low Density Black Cartridge Error
Non-Xerox Toner Cartridge Error
Insert Cartridge Error
Non-Xerox Toner
IU CRUM Error
Imaging Unit Life, Replace Imaging Unit Error
Check Imaging Unit Error
Insert Imaging Unit Error
Tray and Media Errors
Load Tray or Manual Feed
Load Tray or Illegal Settings
Insert Output to Tray
Check Manual Feed
Insert Output to Manual Feed
Load or Remove Paper from Manual Feed
Reseat Paper at Manual Feed
Configuration, Memory, and Firmware Errors
Invalid User Error
Disabled Func Error
Limit Exceeded Error
Invalid Job Error
MCU Firmware Error
Download Mode Error
PAGEC Timer Error
RAM Disk Full Error
Collate Full Error
Firmware Errors
MCU Communication Error
MCU NVRAM Error
Electrical
Control Panel Error
K Mode Sol Error
Main Motor Error
Sub Motor Error
Fan Motor Error
Laser Error
Front Cover Open Close Front Cover
Side Door Open Close Side Door
Scanner ADF Cover R Open
CTD Sensor Error (CMYK)
Check Unit CTD Sensor Error
Transfer Life or DTB Life Over Error
Env Sensor Error
Memory Errors
Out of Memory
RAM Errors
Controller Error
Email Errors
Email Errors
SMB Errors
SMB Login Error
SMB or DNS Error
SMB Login Error
SMB Error
SMB or FTP Errors
Scanner and Copier Errors
PC Scan Time Out
Scanner Error
Scanner Error
Scanner Error
Copier Error Last Sheet not Copied
Controller Error
Fax Errors
Memory Full / Fax Communications
Fax Codec Error
MFD Controller Errors
Fax Communication Error
Fax Communication Error
Target Fax Connect Errors
Fax Communication Error
Fax Codec Error
Fax Data Errors
Incorrect Password Error
Fax Communication Error
Fax Communication Error
Target Fax No Answer
Fax Communications Error

4. GENERAL TROUBLESHOOTING
Introduction
System Startup
Power On Self Test (POST)
Service Diagnostics
Entering Service Diagnostics Mode
Using Service Diagnostics
Exiting Service Diagnostics Mode
Service Diagnostics Menu Maps
Service Diagnostic Tests
IIT Diagnostic Tests
IIT I/O Diagnostic Testing Procedures
IOT Diagnostic Tests
IOT Sensor Testing Procedures
IOT Motor, Solenoid Testing Procedures
Feed Roller Rotation
Control Panel Troubleshooting
Printer Does Not Come to a “Ready” State
Control Panel LED is On, Control Panel Display is Blank
Fax Troubleshooting
Transmission Fault
Reception Fault
Other Fax Problems
Fax Failure After Installation/Relocation
Fax Failure After Continuous Normal Operation
Color Fax Troubleshooting
Engine Test Print
Inoperable Printer Troubleshooting
Engine Power-Up Sequence
Printer Continually Displays Warming Up
AC Power Supply Troubleshooting
DC Power Supply Troubleshooting
LVPS Overcurrent Protection Circuit
LVPS Overvoltage Protection Circuit
LVPS
+24 VDC Interlock Switch
Abnormal Noise and Electrical Problems
Abnormal Noise When Power is Turned On
Abnormal Noise During Standby
Abnormal Noise During Printing
Electrical Noise
AC Supply Problems
DC Short
Operating System and Application Problems
Windows 2000, Windows XP, Windows Server Troubleshooting
Verify Settings
Verify Driver Installation
Macintosh Troubleshooting (Mac OS 10.2 and Higher)

5. PRINT-QUALITY TROUBLESHOOTING
Print-Quality Problems Overview
Defects Associated with Specific Printer Components
Checklist Before Troubleshooting Print-Quality
Check Printer Condition
Symptom Checklist
Print-Quality Troubleshooting
Print-Quality Defect Definitions
Light or Undertone Print
Blank Print
Black Print
Vertical Blank Lines
Horizontal Band, Voids, or Streaks
Vertical Stripes
Horizontal Stripes
Partial Band
Random Spots
Repeating Bands, Lines, Marks, or Spots
Residual Image or Ghosting
Background Contamination
Skew
Damaged Media
Unfused Image
Color Registration
Wavy Lines
Incorrect Magnification
Lines or Streaks (from ADF)
Spots from ADF
Test Prints
No Image IOT Test Print
Pattern IOT Test Print
Grid 2 ESS Test Print
Cyan 20% ESS Test Print
Magenta 20% ESS Test Print
Yellow 20% ESS Test Print
Black 20% ESS Test Print
CMY 20% ESS Test Print
Gradation ESS Test Print
Toner Pallet Check Test Print
Contamination Check Test Prints
Pitch Chart Test Print
Imaging Unit Refresh Test Print
MQ Test Print
Alignment Test Print
Ghost Test Print
Print-Quality Specifications
Color Chart
Skew
Parallelism
Linearity
Perpendicularity
Magnification Error
Registration
Guaranteed and Maximum Print Areas

6. ADJUSTMENTS AND CALIBRATIONS
Adjustments
Color Registration
Printing the Color Registration Correction Chart
Enabling/Disabling Automatic Color Registration
Adjusting Color Registration
Resetting the Fuser
Calibrations
Initializing Print Meter
Initializing NVM (NVRAM)
Scanner Calibration
Parameter Settings
Print Parameter Setting
Fax/Scanner Parameter Setting

7. CLEANING AND MAINTENANCE
Service Maintenance Procedure
Recommended Tools
Cleaning
Maintenance
RIP (Repair, Inspect, and Prevent) Procedure

8. SERVICE PARTS DISASSEMBLY
Overview
Standard Orientation of the Printer
Preparation
Notations in the Disassembly Text
Fastener Types
Maintenance Items and Consumables
Separator Roller
Imaging Unit
Feed Roller
Fuser
Toner Cartridges
Covers
Front Cover
Left Side Cover
Outer Pole Cover
Inner Pole Cover
ESS Cover
Rear Cover
Right Side Cover
Right Side Door
Top Cover
Lower Scanner Cover
Feeder
Manual Feed No Paper Sensor
Manual Feed Sensor Actuator
Registration Sensor
Registration Roller
Registration Sensor Actuator
Tray No Paper Sensor
Tray No Paper Sensor Actuator
Feed Solenoid
Drive Clutch and Bearing Kit
Feed Drive Assembly
Gear P2
Electrical
Image Processor Board
Control Panel
Humidity Sensor
ESS Shield
FAX Board
LVPS
Fan
Right Side Door Switch
Interlock Harness
HVPS
Power Switch Harness
GFI Breaker
MCU Board
Main Drive Assembly
Sub-Drive Assembly
Chassis
Duct Plate
Breaker Chassis
LVPS Card Cage
Upper Frame Assembly
Feeder Assembly
IIT Procedures
ADF Feed Roll Assembly
ADF Seperator Pad
ADF Input Tray
ADF Assembly
IIT Sub-Assembly
Xerographics
Erase LED Assembly
Right Imaging Unit Restraint Block
Left Imaging Unit Restraint Block
Toner Cartridge Holders
Dispense Assembly
Toner Motor Frame Assembly
Laser Unit
Transfer Belt Pivot Kit
Transfer Belt

9. PARTS LIST
Serial Number Format
Using the Parts List
Parts Lists
Parts List 3.2 Feeder
Parts List 4.1 Xerographics
Parts List 5.1 Dispenser
Parts List 6.1 Transfer & Fuser
Parts List 7.1 Drive
Parts List 10.1 Covers
Parts List 10.2 Front Cover
Parts List 10.3 Media Tray
Parts List 10.4 Feeder
Parts List 10.5 Frame
Parts List 10.6 Electrical (1/2)
Parts List 10.7 Electrical (2/2)
Parts List 10.8 Harnesses
Parts List 10.9 Scanner
Parts List 10.10 ADF
Xerox Supplies and Accessories
Service Kits

10. WIRING
Plug/Jack Designations and Locator Diagrams
Print Engine Plug/Jack Designators
System Connections
Plug/Jack Locators
Wiring Diagrams
Notations Used in the Wiring Diagrams
Wiring Diagram Descriptions
LVPS
Media Feed
Main Drive
Laser Unit
Xerographics
HVPS
Toner Dispense
Fuser
System Control
ADF
Imaging
Reference
Phaser 6128MFP Menu Map
Procedural Flow Diagrams
Removal Flow Diagrams
Replacement Flow Diagrams
Acronyms and Abbreviations
Firmware Update
Boot Controller Update
Firmware Controller Update
Firmware MPC Update

INDEX

Number of pages: 594.