This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your equipment.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Entrust Datacard™ SLM/CLM Laminator for the SD460™ & CD800™ Card Printers and the CR805™ Retransfer Card Printer Service Manual and Parts List Manual.
Table of contents:
Chapter 1. INTRODUCTION
About This Manual
Intended Audience
Safety Symbols
Related Manuals
Safety Precautions
Introduction to the SD/CD/CR Series Laminator
Introduction to the Laminator
Laminator Configuration Label
SLM Label
CLM Label
Functional Block Diagrams
Standard Laminator Connections
Optional Second Laminator Connections
Interstage and Options Connections
Impresser Connections
Laminator Components
Sensors and Encoders
Motors and Fans
Circuit Boards
Laminator Main Control Board Connections
Laminator 2 Board Connections
Impresser Board Connections
Product Specifications
Electrical
Card Capacities
Physical Specifications
Card Specifications
Overlay Available
Chapter 2: LOGIN AND MENUS
The LCD Panel
Status Lights
LCD Menu Options
The Laminator Status Light
Printer Manager
Connecting to Printer Manager
Logging in to Printer Manager
Printer Manager Language Support
User Access Levels
Printer Manager Passwords
Printer Manager Menu Options
Printer Settings
Troubleshooting
Laminator Offsets
Laminator
Laminator Type
Firmware Updates
Chapter 3: THEORY OF OPERATION
Initialization Sequence
Personalization Sequence
Power Down Sequence
Component Theory of Operation
Laminator
Debow
Impresser
Bar Code Scanner
Chapter 4: ADJUSTMENTS
Laminator Supplies Update
Hardware Adjustments
Heated Roller Down Distance
Software Adjustments in Printer Manager
Heated Roller Type Installed
Flipper Adjustments
FlipperAngledAngle
FlipperHome
FlipperFlipAngle
FlipperReject
FlipperLoad
FlipperL2Load
FlipperEntrySpeed
FlipperExitSpeed
FlipperRotationSpeed
Laminator Adjustments
Temperature
OverlaySpeed
ManufacturingCardRegistration
CardRegistration
ManufacturingOverlayRegistration
OverlayRegistration
PatchLength
CardStripDistance
OverlayTakeUpLength
L2CoolingTime
Debow Adjustments
DebowHome
DebowBottomHome
DebowRegistration
CardDebowDirection
CardDebowDistanceDown
CardDebowDistanceUp
CardDebowDwell
DebowSpeed
CardExit
CardExitWithImpress
Impresser Adjustments
ImpresserSpeed
ImpresserRegisterSpeed
ImpresserHomeOffset
CardImpressPositionOffset
ManufacturingImpressPositionOffset
CardImpressDepth
CardImpressTemperature
CardImpressDwellTime
CardNumberOfImpresses
Bar Code Scanner Adjustments
ScanBarCodeRetries
Chapter 5: TROUBLESHOOTING
Laminator Component Messages
Responding to Laminator Messages
Service Error Codes Messages
Testing the Main Control Board
Running Test Cards
Sample Test Cards
Testing Sensors and Encoders
Testing Motors
DPCL Service Utility
Laminator Test Utility
Connect the Laminator Diagnostic Cable
Run the Laminator Test Utility
Using the Laminator Test Utility
Test, Troubleshoot, and Setting Tabs
Messages
Return Shipment for Service
Chapter 6: MAINTENANCE
Overview
Required Tools and Materials
Maintenance if Laminator has Overlay Issues
Routine Service Procedures
Cleaning Tasks
Cleaning the Laminator
Cleaning the Sensors
Lubrication Procedures
Inspecting the Laminator Mechanics
Clean the Interior of the Laminator
Chapter 7: REMOVAL AND REPLACEMENT
Introduction
General Notes
Required Tools and Supplies
Safety Symbols
Covers
Remove the Printer
Laminator Covers
Rotary Lock
Reject Tray
Output Hopper
Laminator Base
Assemblies
Heater Access Cover Assembly
Heated Roller Assembly
Heater Assembly
Heater Assembly Components
Card Guide Assembly
Debow Arm Assembly
Flipper Assembly
Impresser Assembly (Optional)
Bar Code Scanner (Optional)
Control Boards
Main Control Board
RFID Control Board
Motors
Debow Motor
Laminator Overlay Motors
Transport Motors
Interstage and Flipper Motors
Rollers, Bearings and Shafts
Drive Knob Shaft
Backup Roller
Backup Roller Bearing
Laminator Platen Roller
Laminator Rollers
Duplex Rollers and Interstage Roller
Pressure Roller
Sensors
Overlay Index Registration Sensor
Debow Card Registration Sensor
Overlay Motion Sensor
Heater Home Sensor
Interstage Vertical Registration Sensor
Debow Home Sensor
Laminator Card Registration Sensor
Flipper Card Registration Sensor
Flipper Home Sensor
Interstage Angle Registration Sensor
Mechanical Components
Blower Duct
L2 Cooling Fan
Static Adhesive Brush