DELL 5535dn, Service Manual & Parts List

Service Manual & Parts List Dell 5535dn;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Dell.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Dell 5535dn. You can find easily everything what do you need.
To see what contain, please read table of contents:

Notices and safety information
Laser notice
Lithium warning
Safety information
Preface
Conventions

GENERAL INFORMATION
Maintenance approach
Printer overview
Basic models
Printer configurations
Options
Available internal options
Media handling options
Supported paper sizes, types, and weights
Paper sizes supported by the printer
Paper types and weights supported by the printer
Paper types and weights supported by the output bins
Tools required for service
Acronyms

DIAGNOSTIC INFORMATION
Start
Confirm the installation status
Power-on Reset sequence
Entering Diagnostics Menu
User attendance messages
Error code table
Service checks
Sensor (input) service check
Sensor (fuser output) service check
Sensor (narrow media) service check
Sensor (duplex input) service check
Sensor (duplex input) service check (external duplex only)
Sensor (pass through) service check
Sensor (duplex exit) service check (external duplex only)
Sensor (envelope feeder empty) service check
Sensor (ADF top door interlock) service check
Switch (ADF closed interlock) jam service check
Sensor (ADF sheet through) static jam service check
Sensor (ADF sheet through) late jam service check 290.01
Sensor (ADF 1st scan) late jam service check
Sensor (ADF sheet through) lingering jam service check
Sensor (1st scan) static jam service check
Sensor (2nd scan) static jam service check
Sensor (2nd scan) lingering jam service check
Sensor (ADF media exit) late jam service check
ADF top door open jam service check
Media missing jam service check
Sensor (ADF media exit) static jam service check
Sensor (ADF media exit) late jam service check
Sensor (ADF media exit) lingering jam service check
Sensor (input) early jam service check
Sensor (input) static jam service check
Sensor (fuser output) static jam service check
Sensor (narrow media) static jam service check
Sensor (pass through) static jam service check
Sensor (stapler pass through) late jam service check
Sensor (stapler pass through) lingering jam service check
Sensor (stapler pass through) static jam service check
Sensor (output pass through) late jam service check
Sensor (output pass through) lingering jam service check
Sensor (output pass through) static jam service check
Sensor (mailbox empty) late jam service check
Sensor (mailbox empty) lingering jam service check
Sensor (mailbox empty) static jam service check
Sensor (toner empty) service check
Sensor (scanner HP) service check
Sensor (ADF 2nd scan) late jam service check
NVRAM mismatch failure (950.00 through 950.29) service check
Image quality trouble
Printer Related Troubleshooting
Image Quality
Image quality symptoms
Faint print (Low contrast)
Blank print (no print)
Solid black
Vertical lines and bands (process direction)
Horizontal white stripes or bands (side to side direction)
Vertical stripes (process direction)
Horizontal stripes (side to side direction)
Partial lack
Spots
After image
Background (fog)
Skew
Media damage
No fuse
ADF & Scanner Related Troubleshooting
Image quality symptoms:
ADF & Scanner Image Quality
Dark image quality (using ADF or Scanner)
Vertical lines (process direction using the ADF)
Spots (using flatbed scanner)
Skew (using ADF)
Media damage (using ADF)
Network service check

DIAGNOSTIC AIDS
Sensor (input) late jam service check
Sensor (input) lingering jam service check
Sensor (fuser output) late jam service check
Sensor (fuser output) lingering jam service check
Sensor (narrow media) late jam service check
Sensor (duplex input) late jam service check
Sensor (duplex input) lingering jam service check
Sensor (duplex input) static jam service check
Sensor (pass through) late jam service check
Sensor (pass through) lingering jam service check
Understanding the printer control panel
Understanding the home screen
Using the touch-screen buttons
Sample touch screen
Other touch-screen buttons
Accessing service menus
Diagnostics Menu
Entering Diagnostics Menu
Available tests
Registration (printer)
Quick Test
PRINT TESTS
Input source tests
Printing Quality Pages
HARDWARE TESTS
Panel Test
Button Test
DRAM Test
CACHE Test
USB HS Test Mode
DUPLEX TESTS
Quick Test (duplex)
Top Margin (duplex)
Sensor Test (duplex)
Motor Test (duplex)
Duplex Feed 1
Duplex Feed 2
INPUT TRAY TESTS
Feed Tests (input tray)
Sensor Test (input tray)
OUTPUT BIN TESTS
Feed Tests (output bins)
Sensor Test (standard output bin)
BASE SENSOR TEST
DEVICE TESTS
Quick Disk Test
Disk Test/Clean
PRINTER SETUP
Defaults
Printed Page Count
Permanent Page Count
Serial Number
Engine Settings 1 through 16
Model Name
Configuration ID
Edge to Edge
Enable Edge to Edge Copy
EP SETUP
EP Defaults
Fuser Temperature (Fuser Temp)
Fuser Page Count
Warm Up Time
Transfer
Print Contrast
Charge Roll
Gap Adjust
Auto Dark Adjust
REPORTS
Menu Settings Page
EVENT LOG
Display Log
Print Log
Clear Log
SCANNER TESTS
Back Side Scan Uniformity
ASIC Test
Feed Test
Sensor Tests
Configuration menu (CONFIG MENU)
Entering Configuration Menu
Available menus
Maintenance Counter Value
Reset Maintenance Counter
USB Scan to Local
Print Quality Pages
Reports
Menu Settings Page
Event Log
SIZE SENSING
Panel Menus
PPDS Emulation
Factory Defaults
Energy Conserve
Min Copy Memory
NumPad Job Assist
Format Fax Storage
Fax Storage Location
ADF Edge Erase
FB Edge Erase
Scanner Manual Registration
Disable Scanner
Paper Prompts
Envelope Prompts
Action for Prompts
Jobs On Disk
Disk Encryption
Wipe Disk
Font Sharpening
Require Standby
LES Applications
Key Repeat Initial Delay
Key Repeat Rate
Wiper Message
Clear Custom Status
Exit Configuration Menu
Printer configurations
Basic models
Printer theory
Models X651, X652/5535dn, X654, and X656 paper path rolls and sensors
Model X658 paper path rolls and sensors
Functions of main components
Media tray assembly
Rear media guide
Side guide
Wear strips
Media tray assembly
Detection of media size
Pick arm assembly
Switch (media size)
Sensor (media empty)
Sensor (media low)
Multi-purpose feeder (MPF)
MPF feed roll
MPF pick solenoid
Sensor (MPF media empty)
Supported paper sizes, types, and weights
Paper sizes supported by the printer
Registration
Sensor (input)
Alignment assembly
Transfer
Transfer roll assembly
Polygon printhead assembly
Fuser
Fuser components
Heat roll
Pressure roll
Heater lamp
Thermal cutoff
Thermistor
Sensor (fuser output)
Sensor (narrow media)
Fuser unit assembly (type 1 and type 2)
Type 1 fuser unit assembly
Type 2 fuser unit assembly
Exit
Sensor (standard bin full)
Drive
Main drive motor assembly
Redrive motor assembly
Electrical components and controller
Switch (printer front door interlock)
Main cooling fan
Print cartridge cooling fan
Duplex cooling fan
LVPS card assembly
LVPS cooling fan
HVPS card assembly
System card assembly
Control
Printhead control
Rotation of printhead motor
Determination of printhead ready
Printhead reference value
Fuser control
Fuser control method
Fuser lamp on/off control
Fuser warm-up
Xerographic and print cartridge components
Charge
Exposure
Development
Transfer
Cleaning
Auto density sensing
Document scanning at ADF
Document scanning at platen
Names and functions of components
Scanner unit assembly
Sensor (FB length APS 1), Sensor (FB length APS 2), Sensor (FB length APS 3)
Switch (ADF closed interlock)
Scanner drive motor assembly
Sensor (FB scanner HP)
Scanner exposure lamp
Scanner controller card assembly
Scanner cooling fan
Setting a document
Preparation for feed
Simplex and duplex document feed
Duplex document
Names and functions of components
ADF
Sensor (ADF long media)
Sensor (ADF width 1), Sensor (ADF width 2), Sensor (ADF width 3), Sensor (ADF width 3)
Sensor (ADF document set)
ADF Document Set LED
Switch (ADF top door interlock)
ADF controller card assembly
Sensor (ADF sheet through)
Sensor (ADF 1st scan)
Sensor (2nd scan)
Sensor (ADF media exit)
ADF feed motor assembly
ADF transport motor
ADF pick solenoid assembly
High Capacity Input Tray (HCIT) tray assembly
250-sheet/550-sheet tray assembly
Media size sensing
Media level sensing
Pick motor
Sensor A & B
Sensor (pass-thru)
Media transport path
Models X651, X652/5535dn, X654, and X656 paper path rolls and sensors
Model X658 paper path rolls and sensors
Functions of main components
Media tray assembly
Rear media guide
Side guide
Wear strips
Media tray assembly
Detection of media size
Pick arm assembly
Switch (media size)
Sensor (media empty)
Sensor (media low)
Duplex
Functions of main components
Sensor (duplex input)
Duplex drive motor assembly
Paper jams
Understanding jam numbers and locations
200 and 203 paper jams
202 paper jam
230-239 paper jams
240-245 paper jams
250 paper jam
260 paper jam
270-279 paper jams
28X staple jams
290-294 paper jams
Adjusting skew
ADF skew adjustment (via ADF document tray)
Flatbed scanner skew adjustment
ADF skew adjustment (Via duplex CCD assembly)
Media squareness check
Print skew correction procedure
Copy skew correction procedure
Security Reset Jumper
Security Reset Jumper
Printer skew specifications
Abnormal skew printer correction
Print Registration
Print Position Error

REPAIR INFORMATION
Handling ESD-sensitive parts
Adjustments
Polygon printhead mechanical registration adjustment
Alignment assembly adjustment
Fuser solenoid adjustment
Gap adjustment
Removal procedures
Before starting service work
Charge roll assembly removal
Duplex assembly removal
Duplex cooling fan removal
Duplex drive motor assembly removal
Duplex input sensor assembly removal
Duplex guide assembly, front removal
Media turn guide removal
Fuser access door assembly removal
Main cooling fan removal
Fuser drive release linkage removal
Fuser unit assembly removal
Fuser wiper cover assembly removal
HVPS card assembly removal
Inner deflector removal
Option drive shaft removal
Main drive motor assembly removal
Alignment assembly removal
Media out actuator removal
Media support removal
Tray roller catch assembly removal
MPF cam gear removal
MPF lift plate assembly removal
MPF media out actuator removal
MPF pick roll assembly removal
MPF pick solenoid assembly removal
Pick arm assembly removal
Pick roll assembly removal
Print cartridge cooling fan removal
Print cartridge clamp assembly removal
Print cartridge ID connector assembly removal
Printhead assembly removal
Connection access cover, rear removal
Door assembly, rear removal
Duplex guide assembly, rear removal
Cover assembly, rear lower (X654, X656, and X658)
Redrive motor assembly removal
Sensor (duplex input) removal
Sensor (media low) removal
Sensor (media empty) removal
Sensor (toner empty) removal
Sensor (input) removal
Sensor shield assembly removal
Standard bin actuator assembly removal
Sensor (standard bin exit) actuator removal
Sensor (toner density) removal
Switch (media size) assembly removal
LVPS card assembly removal
Access door removal
System card assembly removal
Hard drive removal
Hard drive cooling fan removal
Fax card assembly removal
Transfer roll assembly removal
Transfer roll bracket assembly, left removal
Transfer roll bracket assembly, right removal
Transfer deflector removal
Redrive assembly removal
ADF feed / pick roll assembly removal
ADF separator roll removal
ADF separator torque limiter assembly removal
ADF cover, front removal
ADF cover, rear removal
ADF document tray assembly removal
ADF top door assembly removal
ADF controller card removal
ADF platen cushion removal
ADF lower door assembly removal
ADF duplex CCD scan glass assembly removal (X654, X656, and X658)
ADF duplex CCD assembly removal (X654, X656, and X658)
ADF pinch roll assembly removal
ADF turn guide removal
ADF media pinch pad assembly removal
Sensor (ADF media exit) fan bracket assembly removal (X654, X656, and X658)
ADF transport drive motor bracket assembly w/cable removal
ADF feed drive motor assembly removal
ADF pick roll position cam assembly removal
ADF solenoid assembly removal
Sensor (ADF top door interlock) removal
Sensor (ADF lower door interlock) removal
Sensor (ADF 2nd scan) removal
Sensor (ADF 1st scan) removal
Sensor (ADF sheet through) removal
Sensor (ADF document set) removal
Switch (ADF closed interlock) removal
ADF unit assembly removal (models X651, X652/5535dn, X654, and X656)
ADF unit assembly removal (model X658)
ADF left hinge removal
ADF right hinge removal
Cover, left rear corner removal (model X658)
Cover, right rear corner removal (model X658)
Sensor (standard bin exit) actuator assembly removal
Sensor (ADF media exit) bracket assembly removal (X651)
Scanner CCD assembly removal
Scanner reference LED cable assembly removal
Scanner unit assembly removal (models X651, X652/5535dn, X654, and X656)
Scanner unit assembly removal (model X658)
MPF tray door assembly removal (models X651, X652/5535dn, X654, and X656)
MPF tray door assembly removal (model X658)
Fuser access assembly removal
Output cover assembly removal (model X651, X652/5535dn, X654, and X656)
Output cover assembly removal (model X658)
Redrive assembly removal (model X658)
Redrive assembly removal (models X651, X652/5535dn, X654, and X656)
Laser cover removal (model X658)
Laser cover removal (models X651, X652/5535dn, X654, and X656)
Standard output bin LED assembly removal (models X651, X652/5535dn, X654, and X656)
Operator panel assembly removal (model X658)
Card reader assembly removal (model X658)
USB cable removal (model X658)
Operator panel cover latch assembly removal (models X651, X652/5535dn, X654, and X656)
Print cartridge cover assembly removal (model X658)
Side cover, right removal (model X658)
Side cover, right removal (models X651, X652/5535dn, X654, and X656)
Side cover, left removal (models X651, X652/5535dn, X654, and X656)
Side cover, left removal (model X658)
Door assembly, rear removal
Cover, rear lower removal
Scanner support cover, right rear removal (model X658)
Scanner support inner cover, right removal (model X658)
Scanner support cover, right removal (model X658)
Scanner controller card assembly removal (model X658)
Scanner controller card assembly removal (models X651, X652/5535dn, X654, and X656)
Scanner cover, rear removal
Scanner cover, left removal (models X651, X652/5535dn, X654 and X656)
Scanner cover, left removal (model X658)
Scanner cover, right removal (models X651, X652/5535dn, X654, and X656)
Scanner cover, right removal (model X658)
Scanner cover, front removal (models X651, X652/5535dn, X654 and X656)
Scanner cover, front removal (model X658)
Scanner platen glass cover assembly removal (model X658)
Scanner platen glass cover assembly removal (models X651, X652/5535dn, X654, and X656)
Scanner support platform removal (models X651, X652/5535dn, X654, and X656)
Carriage belt tensioner assembly removal
Carriage drive motor assembly with cable removal
Carriage belt removal
Scanner / ADF duplex CCD exposure lamp removal
Scanner interface card assembly removal
Scanner cooling fan filter removal
Scanner cooling fan removal
Scanner support cover, left rear removal (model X658)
Scanner support cover, left front removal (model X658)
Scanner support cover, left removal (model X658)
Scanner support inner cover, left removal (model X658)
Sensor (platen glass length) assembly removal
Sensor (scanner HP) assembly w/bracket removal
LVPS cooling fan
Option removals
High capacity input tray
High capacity input tray (HCIT) media tray assembly removal
High capacity input tray (HCIT) cover, rear removal
High capacity input tray (HCIT) tray cover, front removal
High capacity input tray (HCIT) cover, right removal
High capacity input tray (HCIT) cover, left removal
High capacity input tray (HCIT) anti-tip latch assembly removal
High capacity input tray (HCIT) drawer slide assembly removal
High capacity input tray (HCIT) tray lift drive motor assembly removal
High capacity input tray (HCIT) controller card assembly removal
High capacity input tray (HCIT) media size actuator assembly removal
Sensor (HCIT tray raised HP) with cable assembly removal
Sensor (HCIT pass through) with cable removal
High capacity input tray (HCIT) pick arm bracket assembly removal
High capacity input tray (HCIT) tray closed latch with spring removal
250-sheet media tray assembly removal
250-sheet option drawer assembly removal
250-sheet pick arm bracket assembly removal
250-sheet media out actuator removal
Anti-tip latch assembly removal
250-sheet frame assembly removal
Sensor (pass through) with cable removal
250-sheet controller card assembly removal
Media size actuator removal
Media tray catch spring removal
Tray roller catch assembly removal
550-sheet option tray assembly
550-sheet media tray assembly removal
550-sheet option drawer assembly removal
550-sheet pick arm bracket assembly removal
550-sheet bellcrank recoil spring removal
Anti-tip latch assembly removal
550-sheet frame assembly removal
Upper interface cable assembly removal
Lower interface cable assembly removal
Sensor (pass through) with cable removal
550-sheet controller card assembly removal
Media size actuator removal
550-sheet option drive shaft with spring removal
Media tray catch spring removal
Media tray roller catch assembly removal
MFP stapler assembly rear door assembly removal
MFP stapler assembly right cover removal
MFP stapler assembly left cover removal
MFP stapler assembly top cover removal
MFP stapler assembly handle cover removal
MFP stapler assembly LED sensor cover removal
MFP stapler assembly sensor (finisher media bin present) removal
MFP stapler assembly standard output bin LED and LED clear lens removal
MFP stapler assembly tamper drive belt removal
MFP stapler assembly tamper drive motor assembly removal
MFP stapler assembly media stack flap and media stack flap actuator removal
MFP stapler assembly stapler unit assembly removal
Stapler/stacker controller card assembly removal
MFP stapler assembly paddle drive motor assembly removal
Media out actuator removal (models T652 and T654)
MFP stapler assembly sensor (media stack) removal
MFP stapler assembly sensor (paddle HP) removal
MFP stapler assembly sensor (stapler access door interlock) removal
MFP stapler assembly sensor (tamper HP left and right) removal
MFP stapler assembly sensor (bin full send) removal
MFP stapler assembly sensor (bin full receive) removal
MFP stapler assembly sensor (media in stapler) removal
MFP stapler assembly sensor (deflector HP) removal
4-bin mailbox assembly left cover removal
4-bin mailbox assembly sensor (media bin full) removal
4-bin mailbox assembly controller card assembly removal
4-bin mailbox assembly sensor (deflector gate HP) removal
4-bin mailbox assembly rear door assembly removal
4-bin mailbox assembly right cover removal
4-bin mailbox assembly LED card assembly removal
4-bin mailbox assembly deflector gate solenoid removal
4-bin mailbox assembly top cover removal
4-bin mailbox assembly transport solenoid removal
4-bin mailbox assembly spring removal
4-bin mailbox assembly deflector gate (bin 1 through 3) removal
4-bin mailbox assembly deflector gate (bin 4) removal
4-bin mailbox assembly sensor (pass through) removal
4-bin mailbox assembly sensor (mailbox empty) removal
4-bin mailbox assembly standard output bin LED removal
4-bin mailbox assembly LED clear lens removal
4-bin mailbox assembly media bin full actuator removal
Offset stacker rear door assembly removal
Offset stacker right cover removal
Offset stacker left cover removal
Offset stacker top cover removal
Offset stacker handle cover removal
Offset stacker LED sensor cover removal
Offset stacker sensor (finisher media bin present) removal
Offset stacker standard output bin LED and LED clear lens removal
Offset stacker tamper drive belt removal
Offset stacker tamper drive motor assembly removal
Offset stacker media stack flap and media stack flap actuator removal
Stapler/stacker controller card assembly removal
Offset stacker paddle drive motor assembly removal
Offset stacker sensor (media stack) removal
Offset stacker sensor (paddle HP) removal
Offset stacker sensor (tamper HP left and right) removal
Offset stacker sensor (bin full send) removal
Offset stacker sensor (bin full receive) removal
Offset stacker sensor (deflector HP) removal

CONNECTOR LOCATIONS
Locations
Sensors-ADF
Sensors-Flatbed
Preventive maintenance
Safety inspection guide
Lubrication specifications
Individual maintenance part expected life
Scheduled maintenance
Maintenance kit
Maintaining the printer
Cleaning the exterior of the printer
Cleaning the scanner glass

PARTS CATALOG
How to use this parts catalog
Assembly 2: Covers 1 (X658)
Assembly 1: Covers (X651, X652/5535dn, X654, and X656)
Assembly 3: Covers 2 (X658)
Assembly 4: Media path and ducts
Assembly 5: Pick arm and media tray assemblies
Assembly 6: Drive motor assembly, redrive, and duplex
Assembly 7: Printhead, charge, and transfer assembly
Assembly 8: System card, HVPS and scanner controller card assemblies
Assembly 9: Fuser and LVPS card assemblies
Assembly 10: Flatbed scanner
Assembly 11: ADF unit assembly
Assembly 12: ADF covers
Assembly 13: ADF feed and drive
Assembly 14: ADF electronics
Assembly 16: 250 Sheet option tray assembly (X651, X652/5535dn, X654, and X656)
Assembly 18: HCIT Sheet option tray assembly (X651, X652/5535dn, X654, and X656)
Assembly 19: MFP stapler assembly
Assembly 20: MFP stapler assembly #2
Assembly 21: MFP stapler assembly #3
Assembly 22: MFP stapler assembly #4
Assembly 23: MFP offset stacker assembly #1
Assembly 24: MFP Offset stacker #2
Assembly 25: MFP Offset stacker #3
Assembly 26: MFP 4-bin mailbox assembly #1
Assembly 27: MFP 4-bin mailbox assembly #2
Assembly 28: MFP 4-bin mailbox assembly #3
Assembly 29: Envelope feeder
Assembly 30: Miscellaneous
Assembly 31: Power cords
Assembly 32: Universal trays and accessories
Assembly 17: 550 Sheet option tray assembly (X651, X652/5535dn, X654, and X656)
Assembly 15: 550 Sheet option tray assembly (X658)

Part number index
Index

Number of pages: 657.