HP SCITEX FB500 FB700 Service Manual & Parts List

Service Manual & Parts List HP SCITEX FB500 FB700;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your HP SCITEX.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of HP SCITEX FB500 FB700. You can find easily everything what do you need.
To see what contain, please read table of contents:

Printer orientation
Required tools
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PARTS LIST FOR FIELD REPLACEABLE MODULES

EXPLODED VIEWS
Exploded views: Off-head supply assemblies
OHS part numbers
Ink pumps, Exploded view
Vacuum pump assembly exploded view
Vacuum reservoir, Exploded view
Ink homogenizer, Exploded view
Exploded views: Carriage assemblies
Trolley assembly (upper and lower) exploded view
Carriage assembly, exploded views
Carriage assembly brackets, exploded view
Carriage pen plate, exploded view
Carriage reservoirs, exploded views
Printhead interface plate’s alignment pin, exploded view
Carriage back plate, exploded view
Carriage side attachments, exploded views
Exploded views: Carriage-drive assemblies
Exploded views: Service station assemblies
Exploded views: Track assemblies
Track attachment at carriage
Exploded views: Media-drive assemblies
Media-drive assemblies exploded views
Media-drive assemblies part numbers
Exploded views: Media-drive actuator assemblies
Media-drive actuator assemblies exploded views

THOEY OG OPERATION AND COMPONENT IDENTIFICATION
Off-Head Supply Assemblies
About the OHS (off-head supply)
About the vacuum assembly
Vacuum assembly diagram
Vacuum assembly air flow diagram
About the vacuum pump
About the vacuum regulator
About the vacuum air-inlet filter
About the vacuum accumulator
About the vacuum restrictor
About the vacuum sensor
About the vacuum assembly power supply
About the pressure pump
About the pressure sensor
About the ink pumps
About the ink-pump check valve
About the permanent ink filters
About the ink
About the tubes
About the ink boxes
About the profilers
About the white ink option
About the ink homogenizer (shaker)
About the ink-box filters
About the OHS controller
Carriage
Wiring diagram for FB500 Carriage Assembly
Wiring diagram for FB700 Carriage Assembly
About the carriage head height
About the lamps
About the lamp bulbs
About the camera
About the air manifold
About the carriage ink filters
About the printhead reservoirs
About the thermistors
About the vacuum tubes
About the vacuum tubes, split
About the printheads
About the printhead interface plate
About printhead serial numbers
About printhead y-axis and x-axis positioning
About printhead saber angle
About carriage (gross) saber angle
About the carriage headboard
About the carriage headboard lights
About the encoder reader
About the carriage home sensor
About the carriage trolley assembly
About the upper carriage trolley assembly
About the lower carriage trolley assembly
Service station
About the service station
About ink purges
About the Shop-Vac
About the float Sensor
About the service station wipers
About the wiper-carriage home sensor
About the gap sensor
About the service station access sensor
About the service station actuator (up-down motor)
About the service station encoder
About the service station encoder reader
About the waste-ink jug
Carriage-drive
About the carriage-drive assembly
About the carriage-drive smooth pulley
About the carriage-drive shaft
About the carriage-drive timing belt
About the carriage-drive motor
About the Carriage Idler
About the carriage-drive belt
About the carriage-drive belt length and tension
About the rail strips
About the carriage encoder strip
Track assemblies
About the track assembly
About the ink tubes
About the LVDS cable
About the headboard power cables
About the H-block clamp
Media drive
About the media-drive motor
About the media-drive motor coupling
About the media-drive motor encoder
About the high-resolution encoder ring
About the high-resolution belt encoder reader
About the media-drive belt
About the media-drive roller
About the idler roller
About the adjustment bearing block assembly
About the vacuum trays
About the airflow plate
About the ionizer
About the N-up pins
About the actuator motors
About the media alignment bar
About the input roller
About the output roller
About the media thickness sensor
About the media detection sensor
Roll-to-roll
About the roll-to-roll assembly
Lift and press foam rollers
About the supply assemblies
Mid-spool support for heavy media rolls
About the takeup assemblies
About the limit switches
Electronics
Wiring diagram for the FB500 printer
Wiring diagram for FB500 main electronics
Wiring diagram for the FB700 printer
Wiring diagram for FB700 main electronics
About the main electronics box
Electronics box components identified
About the motor control board
About the 38v/24v power supply
About the AC power distribution board
About the AC filter
About the AC relay
About the ATX power supply
About the hard disk
About the motherboard
About the UV power supply
About the I/O board
About the main power cable
Uninterrupted power supply
Cable Pinouts

TROUBLESHOOTING PRINTER COMPONENTS
Troubleshooting carriage-drive assemblies
Carriage motion failures
Troubleshooting carriage motion failures
Troubleshooting the carriage-drive smooth pulley
Troubleshooting the carriage-drive shaft
Troubleshooting the carriage-drive timing belt
Troubleshooting the carriage-drive motor
Troubleshooting the carriage-drive belt
Troubleshooting the rail strips
Troubleshooting the carriage encoder strip
Troubleshooting Carriage Assemblies
Troubleshooting carriage head height
Troubleshooting the lamps
Troubleshooting the camera
Troubleshooting the air manifold
Troubleshooting the carriage ink filters
Troubleshooting printhead reservoirs
Troubleshooting thermistors
Troubleshooting the vacuum tube
Troubleshooting split vacuum tubes
Troubleshooting printheads
Troubleshooting the printhead interface plate
Troubleshooting the carriage headboard
Troubleshooting the carriage encoder reader
Troubleshooting the home sensor
Troubleshooting the upper trolley
Troubleshooting the lower trolley
Troubleshooting the OHS assemblies
Troubleshooting the vacuum assembly
Troubleshooting the vacuum pump
Troubleshooting the vacuum regulator
Troubleshooting the vacuum accumulator
Troubleshooting the vacuum restrictor
Troubleshooting the vacuum sensor
Troubleshooting vacuum power supply
Troubleshooting the pressure pump
Troubleshooting the ink pumps
Troubleshooting the ink-line check valve
Troubleshooting profilers
Troubleshooting the ink shaker
Troubleshooting ink-box filters
Troubleshooting the OHS controller
Troubleshooting maintenance system
Troubleshooting the service station
Troubleshooting the printhead wipers
Troubleshooting the service station encoder and encoder reader
Troubleshooting the waste ink jug
Troubleshooting the track assemblies
Troubleshooting the track assembly
Troubleshooting the LVDS cable and LVDS error
Detecting a damaged LVDS chip
Troubleshooting error: Failed to Program FPGA
Troubleshooting the media-drive assemblies
Troubleshooting the media-drive motor coupling
Troubleshooting the media-drive motor encoder
Troubleshooting the high-resolution media-drive encoder
Troubleshooting the media-drive belt
Troubleshooting the ionizer
Troubleshooting the media alignment bar
Troubleshooting the rail actuator motor
Troubleshooting the media thickness sensor
Troubleshooting the media detection sensor
Troubleshooting the supply spool
Troubleshooting the electronic assemblies
Troubleshooting the motor control board
Troubleshooting the I/O board
Troubleshooting the 38/24v power supply

PRINTER’s SERVICE MENUS
TOOLS > USER CLEANING AND MAINTENANCE
Menu: Maintenance reminders
Menu: Replace UV lamp bulb or bulbs
Menu: Clean rail encoder strip
Menu: Clean ionizer needles
Menu: Clean and lube rail strips
Menu: Clean print head orifice plates
Menu: Clean/lube service station rails
Menu: Clean service station wiper
Menu: Clean carriage wheels
Menu: Vacuum bottom of carriage
Menu: Clean carriage home sensor
Menu: Replace UV lamp filters
Menu: Clean electronics box filters
Menu: Replace service station wiper
Menu: Drain waste from service station
Menu: Clean media thickness sensor roller
TOOLS > USER DIAGNOSTICS
Menu: Carriage motion
Menu: Rail motion
Menu: Calibration
Menu: Verify H2H Y Alignment
Menu: Print quality
Menu: Service station
Vacuum pressure
Menu: Hard drive
Menu: LVDS
Menu: Print diagnostic plot
Menu: Print jet statistics
Menu: Warnings and actions list
Menu: Error history
Menu: Log error history
Menu: Log system info
TOOLS > SERVICE PRINTER > DEVICE TESTS
Menu: Device test wizard
Menu: Vacuum fan test
Menu: Media thickness sensor test
Menu: Rail-height motor test
Menu: Roller, alignment bar, sensor and switch test
Menu: Carriage home sensor test
Menu: Profiler test
Menu: Service station tests
Menu: Cabinet fans test
Menu: Carriage cooling fan test
Menu: Ionizer relay test
Menu: UV lamp test
Menu: Media motion velocity test
Menu: Test media drive control system
TOOLS > SERVICE PRINTER > DEVICE TESTS > IMAGE SENSOR TESTS
Menu: Visually examine LEDs
Menu: Whitepoint
Menu: Take picture of white paper
Menu: Take raw picture of dots
Menu: Take enhanced picture of dots
TOOLS > SERVICE PRINTER > DEVICE TESTS
Menu: Open loop actuator test
Menu: Open loop service station test
Menu: Pod test
Menu: Hard drive file system check
TOOLS > SERVICE PRINTER > PRINT TESTS
Menu: Print prime bars
Menu: Print test
Menu: Belt & rail parallel test
Menu: Media feed accuracy test, one
Menu: Media feed accuracy test, all
Menu: Horizontal dot accuracy
Menu: Vertical dot accuracy
Menu: Print test page
Menu: Print faux 662
Menu: Comb banding ramps
TOOLS > SERVICE PRINTER > INK SYSTEM TESTS
Menu: Air valves
Menu: Prime ink pumps
Menu: Ink pumps
Menu: Ink / air thermistors
Menu: Pressure pump
Menu: Vacuum pump
Menu: Turn ON / OFF white ink shaker
Menu: Initial ink fill
Menu: Prep for shipping
Menu: Disable on-head system
TOOLS > SERVICE PRINTER > SERVICE CALIBRATIONS
Menu: Calibration wizard
TOOLS > SERVICE PRINTER > SERVICE CALIBRATIONS > INDIVIDUAL CALIBRATIONS180
Menu: LCD touchscreen calibration
Menu: Head height calibration
Menu: Media thickness sensor calibration
Menu: Service station calibration
Menu: Input roller home calibration
Menu: Output roller home calibration
Menu: Alignment bar home calibration
Menu: UV lamps shutter calibration
Menu: Image sensor height & position
Menu: Printhead Y calibration
Menu: Media feed calibration
Menu: Manual bidi calibration
Menu: Auto head X calibration
Menu: Pin & alignment bar position
Menu: Media sensor position calibration
Menu: Media alignment bar alignment
TOOLS > SERVICE PRINTER > SERVICE CALIBRATIONS
Menu: Invalidate calibration
TOOLS > SERVICE PRINTER > RESET HOME POSITIONS
Menu: Reset carriage home position
Menu: Reset rail home position
Menu: Home service station
Menu: Home UV shutters
Menu: Home input roller
Menu: Home output roller
Menu: Home alignment bar
TOOLS > SERVICE PRINTER
Menu: Measure media width
Menu: Replace printhead
Menu: Fill replaced printhead
Menu: Set head vacuum
Menu: Reset image sensor
Menu: Prep for shipping
Menu: Install shipping restraint
Menu: Set clock
Menu: Raise rail, bar, and rollers
Menu: Restore hard drive to defaults
Menu: Support roll fed: yes
Menu: Roll fed media control: method a
Menu: Configure warming attns
Menu: Carriage control
Menu: Show autoH2H Y calibration
Menu: UV current sense method
Menu: Auto printhead service
Error codes, warnings and actions
Menu: ERRORS
Menu: ACTIONS
Menu: WARNINGS

CLEANING AND MAINTENANCE
Schedule of tasks normally completed by printer’s operator
Schedule of cleaning and maintenance performed by service provider
Replacing UV lamp filters
Cleaning the printheads
Clean the electronics box fan filters
Clean and grease the service station wiper slide rails
Replace the service station wipers
Clean service station wiper
Clean and oil rail carriage-wheel strips
Clean the rail encoder strip
Clean carriage wheels
Clean bottom of carriage
Clean ionizer tips with brush
Service station empty / close
Waste-ink jug’s open and closed positions
Clean media thickness sensor roller
Clean the carriage home sensor
Cleaning the high-resolution encoder hub
Replacement of field replaceable modules (FRMs)
Managing Power Off Scenarios
Enclosures
Remove the user-end and service-end enclosures
Installing the user and service-end enclosure
Removing the output-side, user-end belt enclosure
Removing the input-side, user-end belt enclosure
Removing the light-blocking tray
Installing the light-blocking tray
Disconnecting the OHS Cabinet
Removing the output-side top door
Installing the output-side top door
Removing a fan from the output-side door
Installing a fan in the output-door
Carriage FRM Assemblies
Carriage assembly cover
Removing printheads
Releasing the service station latch
Installing Printheads
Install the flex cables
Post printhead-replacement calibrations
Removing the carriage headboard
Disconnecting the carriage pressure sensor tube
Removing the headboard (with mounting plate)
Installing the carriage headboard (with mounting plate)
Headboard cable connection chart
Removing the carriage camera board
Installing the carriage camera board
Removing a thermistor set
Power off printer and unplug power cords
Removing the printhead reservoir cover
Clamp vacuum tubes to service printhead components
Installing a thermistor set
Removing the carriage air manifold
Removing the pressure and vacuum tube
Installing the carriage air manifold
Removing the carriage encoder reader
Installing the carriage encoder reader
Removing the carriage from the rail
Disconnecting the lamp power cables
Disconnecting the ink tube from the ink reservoir
Remove the trolley attachment bracket
Installing the carriage on the rail
Reconnecting tubes using tube joiner (tube mender)
Removing the upper trolley plate
Installing the upper trolley plate
Removing the home sensor
Installing the home sensor
Removing the home sensor flag
Installing the home sensor flag
Carriage Lamp Assemblies
Remove the user-end lamp cover
Installing the user-end lamp cover
Remove the service-end lamp cover
Install the service-end lamp cover
Removing the UV Lamp Bulb
Installing the UV Lamp Bulb
Removing the Lamp Glass
Installing the lamp glass
Removing the lamp fan assembly
Installing the lamp fan
Removing a single lamp fan
Installing a single lamp fan
Carriage-drive assemblies
Releasing the carriage-drive belt tension
Removing the carriage-drive idler
Installing the carriage-drive idler
Removing the carriage-drive belt
Installing the carriage-drive belt
Remove the carriage-drive motor
Remove the carriage-drive timing belt
Install the carriage-drive motor
Remove the carriage-drive shaft
Remove the carriage-drive assembly housing
Remove the rail encoder strip
Installing the rail encoder strip
Removing rail wheel strips
Installing a rail wheel strip
Media-drive media-drive assemblies
Removing the high-resolution encoder
Installing the high-resolution encoder
Set the high-resolution encoder’s readhead spacing
Aligning the high-resolution encoder
Turning off AGC (Automatic Gain Control)
Align readhead with AGC turned off
High-resolution encoder incremental signal calibration
Activate high-resolution encoder calibration mode
Set the reference mark for the high-resolution encoder
Turning AGC on for the high-resolution encoder interface
Removing the media-drive motor
Loosening the media-drive belt tension
Removing the media-drive motor
Installing the media-drive motor
Torque conversion
Tensioning the media-drive belt
Removing the media-drive motor’s encoder
Installing the media-drive motor’s encoder
Remove an input roller actuator assembly
Install an input actuator assembly
Calibrate the input roller assembly
Remove an alignment bar actuator assembly
Install an alignment bar actuator assembly
Calibrate the alignment bar
Replace an output-roller actuator assembly
Remove the output roller
Install an output-roller actuator assembly
Calibrate the output-roller
Rail exploded views
Remove a rail actuator
Install a rail actuator assembly
Removing the optional foot switch
Installing the replacement foot switch
Media-drive fan arrays
Fan array exploded views
Removing the output-side vacuum fan array
Installing the output-side vacuum fan array
Removing the middle vacuum fan array
Installing the middle vacuum fan array
Removing the input-side fan array
Installing the input-side fan array
Replacing a fan-array fan
Media-drive belt, Removal
Installing the media-drive belt
Center the media rollers
Center the driver roller
Begin idler roller centering
Checking media-drive belt tension
Belt tension specification
Make sure media rollers are parallel
Check belt tracking
Measure roller tracking with a dial indicator
Move the belt using the velocity test
Lap the belt
Media Sensors
Remove the media thickness sensor
Install the media thickness sensor
Calibrate the Media Thickness Sensor
Remove the media detection sensor
Install the media detection sensor
Roll-to-roll assemblies
Fasteners for roll-to-roll assemblies
Optional roll-to-roll box contents
Installation of optional roll-to-roll kit
Required tools
Configure printer for roll-to-roll
Level the printer
Install the roll-to-roll supply arms
Roll-to-roll alignment tool configurations
Assemble tool for supply and/or takeup spools
Roll-to-roll alignment tool configurations for supply and/or takeup
Roll-to-roll alignment tool configuration for foam rollers
Roll-to-roll alignment tool configurations for foam roller tool configuration
Align the roll-to-roll supply spool
Align the service-end supply spool position
Tighten the supply arm turnbuckle bolts
Align the foam roller racks
Center the foam rollers between the foam roller collars
Roll-to-roll Takeup
Remove the output roller
Set the takeup roller position
Tighten the takeup arm’s turnbuckle bolts
Install the roll-to-roll moveable dancer bar
Install the fixed bar into the dancer rack
Takeup motor power
Verify movement of dancer bar
Verify takeup motor turn-off trigger point
Verify takeup motor’s turn-on trigger point
Adjusting takeup switch positions
Install the output roller
Loading roll-to-roll media
Media loading overview
Prepare the printer
Center the media on the supply spool
Initiate LOAD MEDIA from printer’s menu
Mid-spool support for heavy media rolls
Electronic assembly FRMs
Removing the fan’s air filter
Installing the fan filter cover
Removing the electronics box covers
Installing the electronics box covers
Removing the motor control board
Installing the motor control board
Removing the FB 500 ebox UV power output cables
Installing the FB 500 ebox UV power output cables
Removing the ebox ionizer power-out cable
Installing the ebox ionizer power-out cable
Removing the ebox ShopVac power-out cable
Installing the ebox ShopVac power-out cable
Removing the ebox main input-power cable
Installing the ebox main input-power cable
Removing the AC distribution board
Installing the AC distribution board
Removing the FB500 UV power supply
Installing the FB500 UV power supply
Removing the FB700 UV power supply
Installing the FB700 UV power supply
Removing an AC relay
Installing an AC relay
Removing the IO controller board
Installing the IO controller board
Removing the ebox motherboard
Installing the ebox motherboard
Motherboard BIOS configuration
Removing the ebox hard disk
Installing the ebox hard disk
Removing the ATX power supply
Installing the ATX power supply
Removing an electronics box fan
Installing an electronics box inlet fan
Maintenance assemblies
Removing the service station
Service station cables
Service station bolts
Installing the service station
Disconnecting the service station drain hose
Install the service station drain hose
Installing complete drain hose kit
Remove the service station actuator
Install the service station actuator
Remove the service station wiper motor
Install the service station wiper motor
OHS assemblies
Tube joiners and plugs
Removing a permanent ink filter
Cutting the ink tube for removal
Installing the permanent ink filter
Removing the OHS controller board
Installing the OHS controller board
Adjusting vacuum level
Track assemblies
Replacing the complete track assembly
Overview
Things to do first for track replacement
Print a prime bar pattern
Access the password protected service menu
Empty the carriage of ink
Remove both endcap enclosures
Included fasteners, plugs and joiners
Included tube joiners and plugs for track replacement
Included fasteners for track replacement
Prepare the replacement track
Cut off unneeded ends of ink tubes on new track
Cut off unneeded ends of ink tubes at carriage-end of new track
Install tube joiners into both ends of new ink tubes
Install tube joiners into the user-end of all six ink tubes
Label tubes connected to original track that will remain in printer
Label tubes that connect to permanent ink filters
Power off the printer and remove power cords
Power off the printer
Unplug the main power cable
Disconnecting all track cables and tubes from carriage
Disconnect cables from the carriage
Remove the carriage cover
Disconnect cables from the headboard
Disconnect tubes from the carriage
Removing the air tubes from the air manifold
Remove the track from the carriage
Remove the trolley attachment bracket
Removing the track from the rail-attachment bracket
Clean area under track
Installing the new track assembly onto the rail
Attaching the track bracket to the rail
Disconnecting and connecting the user-end of the track assembly
Cutting and connecting air tubes
Cutting the vacuum tube
Cutting the pressure tube
Cutting and connecting user-end ink tubes one at a time
Connect the new track to the ink-pump tubes
Disconnecting user-end cables
Disconnect the remaining track cables
Cable looms
Loom for LVDS and headboard power cables
Ink and air tube cable looms
Connecting the track assembly to the carriage
Connect track ink tubes to carriage ink tubes
Resolution for too-short tubes
Extending the track tubes if too short
Connecting the headboard cables
Check for grounding strap
Install the user-end grounding strap
Installing the service-end grounding strap
Powering up the printer
Connect the power cables
Fill the printheads with ink
Finishing up track replacement
Drain and clean the service station
Print a prime bar pattern
Replacing an ink tube bundle
Ink tube replacement overview
Ink tube bundle replacement, first things
Print a prime bar pattern
Access the password protected service menu
Empty the carriage of ink
Remove both endcap enclosures
Prepare the new tube bundle for replacement
Tape the braided cover to the tubes
Cut off end sections of ink tubes in new tube bundle
Install tube joiners into the OHS-end of all six tubes
Label tubes that will be cut but will remain in printer
Label tubes that connect to permanent ink filters
Power off printer and remove power cables
Disconnect tubes from the carriage
Cutting ink tubes at carriage for tube bundle replacement
Plug tube that is being removed
Connect the new tube bundle to the original tube bundle
Release the H-block tube clamp at carriage end
Release the mid-rail cable clamp
Connect the new and original tube bundles together
Connect the power cables
Fill the printheads with ink
Drain and clean the service station
Print a prime bar pattern
Miscellaneous
Installing Firmware
FTPing to the printer
Manually FTPing the software BIN to the printer’s hard disk
Accessing the password protected service menu

CALIBRATIONS
Carriage and printhead calibrations
Printhead y-axis calibration
Examine the H2H Y Pattern
Adjusting the printhead y-axis position
Measure H2H Y Offsets
Run the auto BIDI calibration
Calibrate the printhead saber angle
Checking carriage front-to-back tilt
Calibrating Carriage Front-To-Back Tilt
Front-to-back calibration of the service-end of the carriage
Front-to-back calibration of the user-end of the carriage
Calibrate the media-thickness sensor
Calibrate the camera focus
Fixing Carriage Twist
Verifying the gross saber angle
Changing the Carriage Saber Angle
Head height calibration
Reconnect the door-open switch
Maintenance calibrations
Calibrating the service station wipers
Calibrating Wiper Height
Calibrating wiper y-axis alignment
Calibrating wiper left/right tilt
Check output-side wiper tilt
Check input-side wiper tilt
Check the wiper height on the input side of the carriage
Calibrating wiper x-axis alignment
Leveling the printer
Install the printer’s wheels
Check height difference between user and service-end of printer
Check height difference between input and output-side of printer
Adjusting leveling pads
Remove printer wheels
Attaching and Leveling the tables
Set table-to-belt distance

SPECIAL TOOLS
Carriage and printhead special tools
Long hex wrench to set y-axis
Torque screwdriver and bit set
Gross saber angle dial indicator
Vacuum tube clamps
L-shaped ratchet screwdriver
Tube cutter
Media-drive special tools
Torque wrench for media-drive motor coupling
High-resolution readhead alignment tool
Dial indicator for high-resolution encoder hub
Ionizer point cleaning brush
Alcohol swabs
Dial indicator belt tensioning tool
Roll-to-roll alignment tool
C-ring pliers
Calipers
Flexible tape measure

INDEX

Number of pages: 511.