Service Manual and Parts List Manual Konica Minolta Bizhub PRESS C1070/C1070P/C71hc/C1060 Bizhub PRO C1060L;
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Revision list
Bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.1
Bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.5
Bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.7
Bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.8
Bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.9
Bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 2.0
A) SAFETY AND IMPORTANT WARNING ITEMS
1. IMPORTANT NOTICE
2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
2.1 Description items in this Service Manual
2.2 Description items for safety and important warning items
3. SAFETY WARNINGS
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC
3.1.1 Actions requiring special attention
3.2 POWER PLUG SELECTION
3.2.1 Power Cord Set or Power Plug
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
3.3.1 Power Supply
3.3.2 Installation Requirements
3.3.3 After Service
3.4 FUSE
3.5 Used Batteries Precautions
3.5.1 ALL Areas
3.5.2 Germany
3.5.3 France
3.5.4 Denmark
3.5.5 Finland, Sweden
3.5.6 Norway
4. WARNING INDICATIONS ON THE MACHINE
4.1 Warning indications inside the machine
4.2 Warning indications on the boards
5. MEASURES TO TAKE IN CASE OF AN ACCIDENT
B) NOTATION OF THE CONTENTS
1. PRECAUTION ON HANDLING THIS MANUAL
2. PRODUCT NAME
3. TRADEMARK
3.1 TRADEMARKS OF OTHER COMPANIES
3.2 OWN TRADEMARKS
4. ELECTRICAL PARTS AND SIGNALS
5. PAPER FEED DIRECTION
C) PRODUCT SPECIFICATIONS
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
1.1 Type
1.2 Functions
1.3 Paper
(1) Size and weight
(2) Type of paper
1.4 Recommended paper
1.4.1 Inch
1.4.2 Metric
1.5 Materials
(1) C1070, C1070P, C71hc, C1060, C1060L
1.6 Maintenance
1.7 Machine data
1.8 Operating environment
1.9 Note regarding the specifications
2. HT-511
2.1 Type
2.2 Machine data
2.3 Operating environment
2.4 Note regarding the specifications
3. DF-626
3.1 Type
3.2 Functions
3.3 Type of paper
3.4 Originals that are not allowed to be fed
3.5 Originals other than the paper feed and the throughput can be guaranteed
3.6 Table of mixed combinations
(1) Inch
(2) Metric
3.7 Machine data
3.8 Operating environment
3.9 Note regarding the specifications
4. PF-602m
4.1 Type
4.2 Functions
4.3 Type of paper
4.4 Maintenance
4.5 Machine data
4.6 Operating environment
4.7 Note regarding the specifications
5. HT-504
5.1 Type
5.2 Machine data
5.3 Operating environment
5.4 Note regarding the specifications
6. PF-707
6.1 Type
6.2 Functions
(1) Paper feed
6.3 Type of paper
6.4 Machine data
6.5 Operating environment
6.6 Note regarding the specifications
7. HT-506
7.1 Type
7.2 Machine data
7.3 Operating environment
7.4 Note regarding the specifications
8. LU-202
8.1 Type
8.2 Functions
8.3 Type of paper
8.4 Maintenance
8.5 Machine data
8.6 Operating environment
8.7 Note regarding the specifications
9. HT-503
9.1 Type
9.2 Machine data
9.3 Operating environment
9.4 Note regarding the specifications
10. MB-506
10.1 Type
10.2 Functions
10.3 Type of paper
10.4 Machine data
10.5 Operating environment
10.6 Note regarding the specifications
11. OT-502
11.1 Type
11.2 Functions
11.3 Type of paper
11.4 Machine data
11.5 Operating environment
11.6 Note regarding the specifications
12. EF-103
12.1 Type
12.2 Functions
12.3 Type of paper
12.4 Recommended paper
12.4.1 Inch
12.4.2 Metric
12.5 Machine data
12.6 Operating environment
12.7 Note regarding the specifications
13. RU-516
13.1 Type
13.2 Functions
13.3 Type of paper
13.4 Machine data
13.5 Operating environment
13.6 Note regarding the specifications
14. RU-517
14.1 Type
14.2 Functions
14.3 Type of paper
14.4 Machine data
14.5 Operating environment
14.6 Note regarding the specifications
15. MK-740
15.1 Type
15.2 Functions
15.3 Type of paper
15.4 Machine data
15.5 Operating environment
15.6 Note regarding the specifications
16. RU-509
16.1 Type
16.2 Functions
16.3 Type of paper
16.4 Machine data
16.5 Operating environment
16.6 Note regarding the specifications
17. HM-102
17.1 Type
17.2 Function
17.3 Type of paper
17.4 Machine data
17.5 Operating environment
17.6 Note regarding the specifications
18. RU-510
18.1 Type
18.2 Functions
18.3 Type of paper
18.4 Machine data
18.5 Operating environment
18.6 Note regarding the specifications
19. FS-531
19.1 Type
19.2 Function
(1) Functions
(2) Staple
(3) Maximum tray capacity
19.3 Type of paper
(1) Staple mode
19.4 Machine data
19.5 Operating environment
19.6 Note regarding the specifications
20. FS-612
20.1 Type
20.2 Functions
(1) Functions
(2) Staple
(3) Folding
(4) Maximum tray capacity*1
20.3 Type of paper
(1) Staple mode
(2) Saddle stitching mode
(3) Half-Fold mode
(4) Tri-folding mode
20.4 Machine data
20.5 Operating environment
20.6 Note regarding the specifications
21. PI-502
21.1 Type
21.2 Functions
21.3 Type of paper
21.4 Machine data
21.5 Operating environment
21.6 Note regarding the specifications
22. PK-512/513
22.1 Type
22.2 Functions
22.3 Type of paper
22.4 Machine data
22.5 Operating environment
22.6 Note regarding the specifications
23. FS-532
23.1 Type
23.2 Functions
(1) Functions
(2) Staple sheet
(3) Staple position
(4) Maximum tray capacity
23.3 Type of paper
23.3.1 Allowable amount of curling
23.4 Machine data
23.5 Operating environment
23.6 Note regarding the specifications
24. SD-510
24.1 Type
24.2 Functions
(1) Functions
(2) Maximum tray capacity
(3) Performance
24.3 Type of paper
(1) Saddle stitching mode
(2) Half-Fold mode
(3) Tri-folding mode
(4) Allowable amount of curling
24.4 Machine data
24.5 Operating environment
24.6 Note regarding the specifications
25. PK-522
25.1 Type
25.2 Functions
25.3 Type of paper
25.4 Machine data
25.5 Operating environment
25.6 Note regarding the specifications
26. MK-732
26.1 Type
26.2 Type of paper
26.3 Machine data
26.4 Operating environment
26.5 Note regarding the specifications
27. LS-505
27.1 Type
27.2 Functions
(1) Function
(2) Maximum tray capacity
27.3 Type of paper
27.4 Machine data
27.5 Operating environment
27.6 Note regarding the specifications
28. LS-506
28.1 Type
28.2 Functions
(1) Function
(2) Maximum tray capacity
28.3 Type of paper
28.4 Machine data
28.5 Operating environment
28.6 Note regarding the specifications
29. FD-503
29.1 Type
29.2 Functions
(1) Function
(2) Maximum tray capacity
29.3 Type of paper
(1) Punching function
(2) Folding functions
(3) PI functions
29.4 Machine data
29.5 Operating environment
29.6 Note regarding the specifications
30. SD-506
30.1 Type
30.2 Functions
(1) Function
(2) Maximum tray capacity
30.3 Type of paper
(1) Straight/sub tray mode
(2) Saddle stitching mode
(3) Trimming mode
(4) Multi-center folding mode
(5) Overlap tri-folding mode
30.4 Machine data
30.5 Operating environment
30.6 Note regarding the specifications
31. SD-513
31.1 Type
31.2 Functions
(1) Functions
(2) Maximum tray capacity
(3) Performance
31.3 Type of paper
(1) Straight, sub tray mode
(2) Saddle stitching mode
(3) Trimming mode
(4) Multi folding mode
(5) Allowable amount of curling
31.4 Machine data
31.5 Operating environment
31.6 Note regarding the specifications
32. CR-101
32.1 Type
32.2 Functions
(1) Functions
(2) Applicable mode and number of creases
(3) Performance
32.3 Type of paper
32.4 Machine data
32.5 Operating environment
32.6 Note regarding the specifications
33. TU-503
33.1 Type
33.2 Functions
(1) Functions
(2) Applicable mode list
(3) Performance
33.3 Type of paper
(1) Slit mode
33.4 Machine data
33.5 Operating environment
33.6 Note regarding the specifications
34. FD-504
34.1 Type
34.2 Functions
(1) Functions
(2) Applicable mode list
(3) Maximum tray capacity
(4) Performance
34.3 Type of paper
34.4 Machine data
34.5 Operating environment
34.6 Note regarding the specifications
35. PB-503
35.1 Type
35.2 Functions
(1) Function
(2) Binding sheets
(3) Maximum tray capacity
(4) Others
35.3 Type of paper
(1) Paper size
(2) Paper weight
(3) Applicable paper in each mode
35.4 Machine data
35.5 Operating environment
35.6 Note regarding the specifications
36. IC-602
36.1 Type
36.2 Functions
36.3 Paper
36.4 Machine data
36.5 Operating environment
36.6 Note regarding the specifications
37. GP-501
37.1 Type
37.2 Modes of Operation
37.3 Machine data
37.4 Software
37.5 Electronic
37.6 Inputs
(1) Media Input from Printer
(2) Power
37.7 Outputs
37.8 Performance
(1) Reliability
37.9 Operation Environment, Storage, Transportation
37.10 Safety/Regulatory
(1) Safety Compliance
(2) Electromagnetic Compliance
37.11 Appendix A
37.12 Appendix B
37.13 Appendix C
37.14 Glossary of Terms
38. GP-502
38.1 Type
38.2 Functions
(1) Function
(2) Binding sheets
(3) Book stock quantity
(4) Others
38.3 Type of paper
(1) Paper size
(2) Paper weight
(3) Type of paper
(4) Recommended paper
38.4 Performance Specifications
(1) Input conditions
(2) Sticking specifications
(3) Book specifications
38.5 Materials
38.6 Machine data
38.7 Operating environment
38.8 Note regarding the specifications
D) OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System configuration (C1070/C1070P/C71hc/C1060)
1.2 System configuration when installing MK-740 (C1070/C1070P/C71hc/C1060)
1.3 Configuration for optional device (C1070/C1070P/C71hc/C1060)
1.3.1 Coupling combination of the main body and the paper feed option
1.3.2 Coupling combination of the main body and the finisher option
1.3.3 Combination of the main body and the image controller (IC) option
1.4 System configuration (C1060L)
1.5 Configuration for optional device (C1060L)
1.5.1 Coupling combination of the main body and the paper feed option
1.5.2 Coupling combination of the main body and the finisher option
1.5.3 Combination of the main body and the image controller (IC) option
2. MAIN BODY UNIT CONFIGURATION
3. PAPER PATH
3.1 Straight paper exit mode
3.2 Reversing exit mode
3.3 Duplex mode
4. CONTROL BLOCK DIAGRAM
5. IMAGE CREATION PROCESS
5.1 Image creation flow and functions
5.2 Charging process (Step 1)
5.3 Laser exposure process (Step2)
5.4 Developing process (Step 3)
5.5 Intermediate transfer process (Step 4)
5.6 2nd transfer process (Step 5)
5.7 Separation process (Step 6)
5.8 Drum cleaning (Sub step 1)
5.9 Exposure before the charge (Sub step 2)
5.10 Transfer belt cleaning (Sub step 3)
5.11 2nd transfer roller/Lw cleaning (Sub step 4)
5.12 Toner collection (Sub step 5)
6. IMAGE CREATION CONTROL
7. PROCESS SPEED
7.1 bizhub PRESS C1070/C1070P/C71hc
7.2 bizhub PRESS C1060/PRO C1060L
E) SERVICE TOOL
1. Bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
1.1 Service material list
1.1.1 Service material list
1.2 Jig list
1.2.1 Jig list
1.3 Tool list
1.3.1 Tool list
1.4 Mail remote notification system
1.4.1 Outline
1.4.2 Operating environment
1.4.3 Major functions
1.4.4 Initial setting
1.4.5 Operating instructions of the mail remote notification system
1.4.6 Mail sending
1.5 Machine setting data Import
1.5.1 Outline
1.5.2 Setting method
1.6 Job history list
1.6.1 Outline
1.6.2 Major functions
1.6.3 Setting method
1.7 Counter list acquisition using USB memory
1.7.1 Outline
1.7.2 List that can be acquired
1.7.3 Acquisition method
1.8 Panel log
1.8.1 Outline
1.8.2 Log acquisition method
1.9 ORU-M Counter Rewrite
1.9.1 Load from external memory
1.9.2 Store to external memory
1.10 Management Tool
1.10.1 Outline
1.10.2 Installation of Management Tool
1.10.3 Starting up of Management Tool
1.10.4 Technician mode
1.10.5 bizhub PRESS C8000 replacement procedure
1.10.6 bizhub PRESS C7000/6000 replacement procedure
1.10.7 bizhub PRESS 1250/1250P/1052 replacement procedure
1.10.8 bizhub PRESS C1070/C1070P/C71hc/C1060 and bizhub PRO C1060L replacement procedure
1.10.9 bizhub PRESS C1100, 1085 replacement procedure
1.10.10 Backup file
1.10.11 Administrator mode
1.10.12 Various setting for the software
1.10.13 Error message list
1.11 Machine state log store
1.11.1 Outline
1.11.2 Log acquisition
1.12 Real-time Remote Panel
1.12.1 Setting Up Real-time Remote Panel
1.12.2 Installing Web plugin
1.12.3 Enabling VNC Function of the Machine
1.12.4 Setting Connection to VNC Viewer
1.12.5 Remote Panel Advanced Settings
F) PERIODICAL MAINTENANCE
1. MAINTENANCE ITEM
1.1 Maintenance item
1.1.1 Procedure of the periodical maintenance
1.1.2 Condition of the count
1.2 bizhub PRESS C1070/C1070P/C71hc
1.2.1 Total counter
1.2.2 Special parts counter
1.3 bizhub PRESS C1060/bizhub PRO C1060L
1.3.1 Total counter
1.3.2 Special parts counter
1.4 DF-626
1.4.1 Special parts counter
1.5 PF-602m
1.5.1 Total counter
1.5.2 Special parts counter
1.6 PF-707
1.6.1 Total counter
1.6.2 Special parts counter
1.7 LU-202
1.7.1 Total counter
1.7.2 Special parts counter
1.8 MB-506
1.8.1 Special parts counter
1.9 OT-502
1.9.1 Special parts counter
1.10 EF-103
1.10.1 Special parts counter
1.11 RU-516
1.11.1 Special parts counter
1.12 RU-517
1.12.1 Special parts counter
1.13 RU-509, HM-102
1.13.1 Total counter
1.13.2 Special parts counter
1.14 RU-510
1.14.1 Total counter
1.15 FS-531
1.15.1 Total counter
1.15.2 Special parts counter
1.16 FS-612
1.16.1 Total counter
1.16.2 Special parts counter
1.17 PI-502
1.17.1 Total counter
1.17.2 Special parts counter
1.18 FS-532
1.18.1 Total counter
1.18.2 Special parts counter
1.19 SD-510
1.19.1 Total counter
1.19.2 Special parts counter
1.20 PK-522
1.20.1 Total counter
1.21 MK-732
1.21.1 Total counter
1.22 LS-505/LS-506
1.22.1 Total counter
1.22.2 Special parts counter
1.23 FD-503
1.23.1 Total counter
1.23.2 Special parts counter
1.24 SD-506
1.24.1 Total counter
1.24.2 Special parts counter
1.25 SD-513
1.25.1 Periodical maintenance
1.25.2 Spotted replacement
1.26 CR-101
1.26.1 Periodical maintenance
1.27 TU-503
1.27.1 Periodical maintenance
1.27.2 Spotted replacement
1.28 FD-504
1.28.1 Periodical maintenance
1.28.2 Spotted replacement
1.29 PB-503
1.29.1 Total counter
1.29.2 Special parts counter
1.30 GP-501
1.30.1 Total counter
1.30.2 Special parts counter
1.31 GP-502
1.31.1 Total counter
1.31.2 Special parts counter
2. PERIODICALLY REPLACED PARTS LIST
2.1 Periodical replacement parts
2.2 Bizhub PRESS C1070, C1070P, C71hc, C1060, bizhub PRO C1060L
2.3 DF-626
2.4 PF-602m
2.5 PF-707
2.6 LU-202
2.7 MB-506
2.8 OT-502
2.9 EF-103
2.10 RU-516
2.11 RU-517
2.12 RU-509, HM-102
2.13 RU-510
2.14 FS-531
2.15 FS-612
2.16 PI-502
2.17 FS-532
2.18 SD-510
2.19 LS-505/LS-506
2.20 FD-503
2.21 SD-506
2.22 SD-513
2.22.1 Spotted replacement parts list
2.23 TU-503
2.23.1 Spotted replacement parts list
2.24 FD-504
2.24.1 Spotted replacement parts list
2.25 PB-503
2.26 GP-501
2.26.1 Option
2.27 GP-502
3. ORU-M PARTS
3.1 Life value of the ORU-M parts
(1) ORU-M corresponding parts
3.2 ORU-M parts list
(1) ORU-M parts list
3.3 ORU-M parts replacement timing
(1) ORU-M target unit life setting
(2) ORU-M warning icon display
3.4 Management of ORU-M parts counter
(1) Counter display
(2) Counter clear
4. LIFE VALUE
4.1 Life value of materials/parts
4.2 Life value determining condition
5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L
5.1 External section
5.1.1 Replacement of the developing dust-proof filter/1, the developing dust-proof filter/2, the PH dust-proof filter and the
suction dust-proof filter
5.1.2 Replacement of the filter box
5.1.3 Replacement of the electric component cooling filter
5.2 Write section
5.2.1 Cleaning the dust proof glass
5.3 Photo conductor section
5.3.1 Pulling out the process unit
5.3.2 Cleaning around the process unit
5.3.3 Replacing the drum unit
5.4 Charging section
5.4.1 Replace the charging corona
5.4.2 Cleaning the charging corona
5.5 Developing section
5.5.1 Developer charging procedures
5.5.2 Replacing the Developing unit/Y, /M, /C, /K
5.6 Intermediate transfer section
5.6.1 Removing/reinstalling the intermediate transfer unit
5.6.2 Replacing the transfer belt cleaning unit
5.6.3 Replacing the belt cleaning blade and the side seal
5.6.4 Replacing the toner collection sheet
5.6.5 Replacing the transfer belt separation claw
5.6.6 Replacing the intermediate transfer belt, and cleaning of the rollers and the cleaning sheet
5.6.7 Replacing the 1st transfer roller/Y, /M, /C and /K and the transfer roller bearing/Y, /M, /C and /K
5.6.8 Replacing the 2nd transfer roller/Up
5.6.9 Replacing the belt separation claw solenoid (SD2)
5.6.10 Removing and reinstalling the 2nd transfer unit
5.6.11 Replacing the 2nd transfer roller/Lw and the C-clip, and cleaning around the 2nd transfer unit
5.6.12 Replacing the separate discharging unit
5.6.13 Replacing the 2nd transfer earth plate assy
5.7 Toner collection section
5.7.1 Replacing the waste toner box
5.8 Paper feed section
5.8.1 Replacement of the pick-up roller/1, pick-up roller/2, paper feed roller rubber/1 and paper feed roller rubber/2
5.8.2 Replacement of the separation roller rubber/1 and separation roller rubber/2
5.8.3 Cleaning the slide sheet
5.8.4 Replacement of the paper feed clutch/1 (CL1), paper feed clutch/2 (CL2), pre-registration clutch/1 (CL3) and preregistration
clutch/2 (CL4)
5.9 Vertical conveyance section
5.9.1 Replacement of the intermediate conveyance clutch/1 (CL5)
5.10 Registration section
5.10.1 Replacing the registration cleaning sheet assy
5.10.2 Cleaning of the registration cleaning sheet assy
5.10.3 Replacing the registration roller and the registration roller bearing, cleaning the registration swing home sensar (PS20)
5.10.4 Replacing the registration idler gear
5.11 Fusing section
5.11.1 How to distinguish the new fusing unit and the old fusing unit
5.11.2 Removing/reinstalling the fusing unit
5.11.3 Replacement of the fusing heater lamp assy/Up and the neutralizing flat spring assy
5.11.4 Replacement of the fusing bearing/Up, /Lw1, the heat insulating sleeve/Up, /Lw1, the belt regulating sleeve, the fusing
belt, the fusing roller/1, /2, and the neutralizing ring
5.11.5 Replacement of the fusing temperature sensor/3 (TH3)
5.11.6 Replacement of the fusing gear/1, fusing bearing/Lw2, heat insulating sleeve/Lw2, fusing roller/Lw
5.11.7 Replacement of the fusing temperature sensor/4 (TH4)
5.11.8 Replacement of the fusing gear/2, the fusing gear/3
5.11.9 Replacement of the fusing separating claw assy
5.11.10 Replacing the fusing paper exit roller/Up
5.12 Duplex section
5.12.1 Replacement of the intermediate conveyance clutch/2 (CL6), and the intermediate conveyance clutch/3 (CL7)
5.13 Reverse and exit section
5.13.1 Replacing the reverse de-curler roller
5.13.2 Replacement of the paper exit drive gear and the paper exit decurler roller
6. PERIODICAL MAINTENANCE PROCEDURE DF-626
6.1 Paper feed section
6.1.1 Clean the pick-up roller and the paper feed roller
6.1.2 Cleaning the separation roller
6.1.3 Replace the pick-up roller and the paper feed roller
6.1.4 Replacing the separation roller
6.2 Conveyance section
6.2.1 Cleaning of the miscellaneous rolls
6.2.2 Cleaning of the miscellaneous rollers
6.2.3 Cleaning of the scanning guide
6.2.4 Cleaning of the reflective sensor section
7. PERIODICAL MAINTENANCE PROCEDURE PF-602m
7.1 Precautions on maintenance
7.2 Tray section
7.2.1 Precautions on maintenance of the tray section
7.2.2 Replacing the Pick-up rubber/paper feed roller
7.2.3 Replacing the separation roller
7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5)
7.3 Conveyance section
7.3.1 Replacing the vertical conveyance clutch/1 (CL7), /2 (CL8), and /3 (CL9)
7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12)
8. PERIODICAL MAINTENANCE PROCEDURE PF-707
8.1 Precautions on maintenance
8.2 Paper feed tray section
8.2.1 Replacing the loop roller/Lw and the loop roller bearing/Lw
8.3 Paper feed suction section
8.3.1 Replacing the suction belt clutch/1 (CL15), the suction belt clutch/2 (CL16), the suction belt clutch/3 (CL17)
8.4 Vertical conveyance section
8.4.1 Replacement of the exit clutch/1 (CL1), /2 (CL2), the vertical conveyance clutch/1 (CL3), /2 (CL4) ,the vertical
conveyance clutch/3 (CL5) and /4 (CL6)
8.5 Horizontal conveyance section
8.5.1 Replacing the pre-registration clutch (CL7) and the horizontal conveyance clutch/1 (CL8), horizontal conveyance clutch/
2 (CL9)
8.5.2 Replacing the pre-registration roller and the pre-registration bearing
8.5.3 Replacing the horizontal conveyance roller/1, /2, the horizontal conveyance roller bearing/1, /2
8.5.4 Replacing the loop roller/Up
8.5.5 Replacement of the roller pressure release motor (M10)
9. PERIODICAL MAINTENANCE PROCEDURE LU-202
9.1 Paper feed section
9.1.1 Precautions on maintenance
9.1.2 Cleaning the pre-registration roller
9.1.3 Removing/installing paper feed roller Assy
9.1.4 Replacing the paper feed roller/pick-up roller
9.1.5 Replacing the separation roller
9.1.6 Replacing paper feed clutch (CL101) /pre-registration clutch (CL102)
10. PERIODICAL MAINTENANCE PROCEDURE MB-506
10.1 Precautions on maintenance
10.2 Paper feed section
10.2.1 Replacing the pick-up roller/BP, the paper feed roller rubber/BP, and the paper feed clutch/BP (CL14)
10.2.2 Replacing the separation roller rubber/BP
11. PERIODICAL MAINTENANCE PROCEDURE OT-502
11.1 Replacing the paper hold roller
11.1.1 Periodically replaced parts and cycle
11.1.2 Procedure
11.2 Replacing the paper exit roller
11.2.1 Periodically replaced parts and cycle
11.2.2 Procedure
11.3 Replacing the paper exit driven roller/2
11.3.1 Periodically replaced parts and cycle
11.3.2 Procedure
12. PERIODICAL MAINTENANCE PROCEDURE EF-103
12.1 Precautions on maintenance
12.2 Fusing section
13. PERIODICAL MAINTENANCE PROCEDURE RU-516
13.1 Precautions on maintenance
13.2 Conveyance section
13.2.1 Replacing the charging roller and the charging driven roller
13.2.2 Replacing the charging roller bearing
14. PERIODICAL MAINTENANCE PROCEDURE RU-517
14.1 Conveyance section
14.1.1 Replacing the charging roller and the charging driven roller
14.1.2 Replacing the charging roller bearing
15. PERIODICAL MAINTENANCE PROCEDURE RU-509/HM-102
15.1 Precautions on maintenance
15.2 Output paper density detection section
15.2.1 Cleaning the shutter
15.3 Humidification section (HM-102)
15.3.1 Replacing the humidification rollers/Rt, /Lt and the water feed roller
15.3.2 Replacing the water feed filter
16. PERIODICAL MAINTENANCE PROCEDURE RU-510
16.1 Precautions on maintenance
16.2 Conveyance section
16.2.1 Replacing the paper re-feed roller drive gear/1 and the paper re-feed roller drive gear/2
16.2.2 Replacing the entrance conveyance motor (M1), the entrance conveyance belt, the paper exit motor (M2), the paper
exit conveyance belt
16.2.3 Replacing the paper exit pulley and the conveyance pulley
16.2.4 Replacing the entrance roller/1, /2, paper exit roller, bearing /K and bearing assy
16.2.5 Replacing the merging section roller and bearing/K
16.2.6 Replacing the stacker entrance roller and bearing/K
16.2.7 Replacing the re-feed roller and bearing/K
16.2.8 Replacing the driven roller
16.2.9 Replacing the straight gate
16.2.10 Replacing the stack switch motor (M6)
17. PERIODICAL MAINTENANCE PROCEDURE FS-531
17.1 Precautions on maintenance
17.2 Conveyance section
17.2.1 Replacing the intermediate conveyance roller (sponge roller)
17.3 Main tray section
17.3.1 Replacing the paper exit roller (sponge roller)
17.4 Stacker section
17.4.1 Replacing the paper assist roller (sponge roller)
17.4.2 Replacement of the cleaning plate Assy
17.5 Stapler section
17.5.1 Replacing the stapler unit
18. PERIODICAL MAINTENANCE PROCEDURE FS-612
18.1 Precautions on maintenance
18.2 Conveyance section
18.2.1 Replacing the intermediate conveyance roller (sponge roller)
18.3 Main tray section
18.3.1 Replacing the paper exit roller (sponge roller)
18.4 Stacker section
18.4.1 Replacing the paper assist roller (sponge roller)
18.5 Stapler section
18.5.1 Removing/reinstalling the stapler unit cover
18.5.2 Replacing the stapler unit
19. PERIODICAL MAINTENANCE PROCEDURE PI-502
19.1 Precautions on maintenance
19.2 Paper feed section
19.2.1 Replacing the pick-up roller/Up and the paper feed roller/Up
19.2.2 Replacing the pick-up roller/Lw and the paper feed roller/Lw
19.2.3 Replacing the separation roller/Up and the torque limiter/Up
19.2.4 Replacing the separation roller/Lw and the torque limiter/Lw
19.2.5 Replacing the paper feed clutch/Up (CL201) and the paper feed clutch/Lw (CL202)
20. PERIODICAL MAINTENANCE PROCEDURE FS-532
20.1 Precautions on maintenance
20.2 Paper conveyance section
20.2.1 Lubrication of the FNS entrance roller conveyance switching cam, the FNS entrance roller conveyance switching gate/
Up
20.3 Stacker section
20.3.1 Replacing the paddle
20.3.2 Lubrication of the stapler shaft and the rear stopper shaft
20.4 Stapler section
20.4.1 Replacing the stapler unit
20.5 Main tray section
20.5.1 Cleaning and lubrication of the paper exit alignment plate shaft
21. PERIODICAL MAINTENANCE PROCEDURE SD-510
21.1 Precautions on maintenance
21.2 Alignment section
21.2.1 Replacing the paddle/1, the paddle/2, and the paddle/3
21.3 Stapler section
21.3.1 Replacing the stapler unit
21.3.2 Cleaning and lubrication of the staple guide/Up and the staple guide/Lw
21.4 Half-fold/folding&staple/tri-folding section
21.4.1 Cleaning the folding roller/1, the folding roller/2
22. PERIODICAL MAINTENANCE PROCEDURE LS-505/LS-506
22.1 Precautions on maintenance
22.2 Conveyance section
22.2.1 Replacing the stacker tray up down motor (M1)
22.2.2 Replacing the paper press solenoid/3 (SD8)
22.2.3 Replacing the paper press solenoid/1 (SD6)
22.2.4 Replacing the paper press solenoid/2 (SD7)
22.2.5 Replacing the rear stopper solenoid (SD3)
23. PERIODICAL MAINTENANCE PROCEDURE FD-503
23.1 Precautions on maintenance
23.2 Conveyance section
23.2.1 Replacing roller solenoids/1 (SD5) to /4 (SD8)
23.3 Punch section
23.3.1 Replacing the punch unit
23.3.2 Cleaning the punch shaft and the punch support board
23.3.3 Lubricating the punch drive section
23.4 Folding conveyance section
23.4.1 2nd folding roller solenoid (SD18)
23.5 Main tray section
23.5.1 Replacing the tray up down motor (M11)
23.6 PI section
23.6.1 Replacing the pick-up rubber (Upper stage)
23.6.2 Replacing the paper feed rubber (Upper stage)
23.6.3 Replacing the separation rubber (upper stage)
23.6.4 Replacing the pick-up rubber (Lower stage)
23.6.5 Replacing the paper feed rubber (lower stage)
23.6.6 Replacing the separation rubber (lower stage)
24. PERIODICAL MAINTENANCE PROCEDURE SD-506
24.1 Precautions on maintenance
24.2 Right angle conveyance section
24.2.1 Replacing the roller release solenoid/1 (SD5)
24.2.2 Replacing the roller release solenoid/2 (SD6)
24.2.3 Replacing the right angle conveyance gate solenoid (SD2)
24.2.4 Replacing the roller release solenoid/3 (SD7)
24.3 Saddle stitching section
24.3.1 Replacing the stapler assy
24.3.2 Replacing the slope unit
24.3.3 Pulling out the saddle stitching unit
24.3.4 Replacing the saddle stitching unit
24.4 Bundle processing section
24.4.1 Replacing the bundle press stage gear
24.4.2 Replacing the bundle press stage unit
24.5 Trimmer section
24.5.1 Removing/installing the trimmer paddle assy
24.5.2 Replacing the trimmer board assy
24.5.3 Replacing the trimmer blade kit
24.5.4 Replacing the trimmer press motor (M32)
24.5.5 Replacing the trimmer blade motor (M31)
24.5.6 Replacing the trimming unit
24.5.7 Lubrication to the trimmer unit
25. PERIODICAL MAINTENANCE PROCEDURE SD-513
25.1 Precautions on maintenance
25.2 Entrance conveyance section
25.2.1 Replacing the reverse exit roller pressure release motor (M102)
25.2.2 Cleaning of the paper re-feed roller/Lt
25.2.3 Cleaning of the reverse exit roller/Rt
25.3 Folding conveyance section
25.3.1 Replacing the 1st folding knife motor (M13)
25.3.2 Replacing the 2nd folding knife motor (M14)
25.3.3 Cleaning of the half-folding roller, tri-folding roller
25.3.4 Lubrication to the front stopper shaft
25.4 Sub tray, tri-folding tray section
25.4.1 Cleaning the tri-folding tray conveyance roller/3
25.5 Saddle stitching section
25.5.1 Replacing the staple unit
25.5.2 Replacing the clincher
25.5.3 Replacing the booklet holding motor (M17)
25.5.4 Lubrication to the saddle stitching alignment plate/Rr
25.5.5 Lubrication to the saddle stitching alignment plate shaft/Fr
25.5.6 Replacing the conveyance guide assy/Up
25.5.7 Replacing the alignment plate solenoid wiring
25.6 Booklet movement section
25.6.1 Lubrication to the booklet movement unit slide shaft
25.6.2 Lubrication to the booklet holding unit slide shaft
25.6.3 Lubrication to the booklet set unit slide shaft
25.7 Clamp section
25.7.1 Replacing the fore edge stopper motor (M24)
25.7.2 Replacing the fore edge finger motor (M52), the fore-edge finger gear, and the finger torque limiter
25.7.3 Replacing the clamp motor (M23)
25.7.4 Replacing the booklet holding wire/1, booklet holding wire/2 and booklet holding wire/3
25.7.5 Replacing the clamp hanging wire
25.8 Trimmer section
25.8.1 Replacing the trimmer blade
25.8.2 Replacing the trimmer board
25.8.3 Replacing the trimming unit
25.8.4 Replacing the trimmer blade motor (M31)
25.8.5 Replacing the trimmer press motor (M32)
25.8.6 Lubrication to the press drive screw, the gear
25.9 Booklet tray section
25.9.1 Replacing the gripper motor (M26)
25.9.2 Lubrication to the gripper paper exit gear/Fr, the gripper paper exit gear/Rr
25.9.3 Lubrication to the gripper lock plate
25.9.4 Lubrication to the shutter slide shaft and the shutter slide plate
26. PERIODICAL MAINTENANCE PROCEDURE CR-101
26.1 Precautions on maintenance
26.2 Creaser section
26.2.1 Cleaning the crease blade
27. PERIODICAL MAINTENANCE PROCEDURE TU-503
27.1 Precautions on maintenance
27.2 Conveyance section
27.2.1 Cleaning the registration roller
27.2.2 Replacing the registration roller
27.3 Slitter section
27.3.1 Lubrication to the slit cutter shaft
27.3.2 Lubrication to the slit cutter drive gear
27.3.3 Replacing the slit cutter assy/Fr, /Rr
27.4 Rotary cutter section
27.4.1 Replacing the rotary cutter assy
27.4.2 Cleaning the slit scraps roller/Lt and slit scraps roller/Rt
28. PERIODICAL MAINTENANCE PROCEDURE FD-504
28.1 Precautions on maintenance
28.2 Clamp section
28.2.1 Lubrication to SQF clamp
28.2.2 Replacing the SQF clamp motor/Rr (M202)
28.2.3 Replacing the SQF clamp motor/Fr (M203)
28.3 Square-fold sction
28.3.1 Replacing the SQF roller motor (M201)
28.3.2 Replacing the SQF roller cleaning assy/Fr, /Rr
29. PERIODICAL MAINTENANCE PROCEDURE PB-503
29.1 Conveyance section
29.1.1 Replacement of the entrance gate solenoid (SD1), the sub tray paper exit solenoid (SD4)
29.2 Sub compile (SC) section
29.2.1 Precautions on maintenance
29.2.2 Replacing the switchback roller
29.2.3 Replacing the SC switchback release motor (M13) and the one-way clutches/A and /B
29.2.4 Replacing the SC pressure arm solenoid (SD13)
29.2.5 Replacing the FD alignment solenoid (SD11)
29.2.6 Lubrication to the sub scan alignment plate shaft
29.3 Clamp section
29.3.1 Lubrication to the clamp pressing board shaft
29.4 Glue tank section
29.4.1 Replacing the glue apply roller drive gear bearing
29.4.2 Lubrication to the glue apply roller drive gear
29.4.3 Replacing the pellet supply cooling fan (FM4)
29.4.4 Replacing the glue tank assy
29.5 Cover paper supply section
29.5.1 Removing/reinstalling the pick-up roller assy and the separation roller assy
29.5.2 Replacing the pick-up roller and the paper feed roller
29.5.3 Replacing the separation roller
29.5.4 Replacing the cover paper pick-up clutch (CL71) and the cover paper separation clutch (CL72)
29.6 Cover paper table section
29.6.1 Precautions on maintenance
29.6.2 Replacing the roller cutter blade assy
29.6.3 Cleaning the cover paper folding plate and the book spine backing plate
29.6.4 Lubrication to the cover paper alignment plate shaft
29.7 Book stock section
29.7.1 Lubrication to the guide shafts/Rt and /Lt
29.8 Framework section
29.8.1 Replacing the exhaust filters/A and /B
30. PERIODICAL MAINTENANCE PROCEDURE GP-501
30.1 Caution for maintenance procedure
30.2 DIE SET SERVICE
30.2.1 Die Set Service
30.2.2 Die Set Life Expectancy
30.2.3 Die Set Components
30.2.4 Checking and Replacing the Die Set
30.2.5 Checking and lubricating the Die Set pins and Die Set shoulder bolts
30.2.6 Hole Alignment inspection
30.3 CHECK, CLEANING, AND LUBRICATION
30.3.1 CHECK, CLEANING, AND LUBRICATION
30.3.2 External Cleaning
30.3.3 Internal Cleaning
30.3.4 Operational Inspection
30.3.5 Internal Inspection
30.3.6 Cleaning the base
30.3.7 Cleaning the Die guide
30.3.8 Checking the Door Latch
30.3.9 Cleaning and Checking the aligner paper path and panels
30.3.10 Cleaning and Checking the Aligner Idler Roller
30.3.11 Cleaning the Aligner (Green) Drive Belt
30.3.12 Cleaning and Checking the Back Gauge Solenoid
30.3.13 Cleaning and Checking the Idler Rollers
30.3.14 Cleaning and Checking the punch idler rollers
30.3.15 Cleaning and Checking the Drive Rollers
30.3.16 Checking the Aligner Latch
30.3.17 Cleaning the Optical Sensors
30.3.18 Cleaning and Checking the Bypass Paper Path
30.3.19 Cleaning and Checking the Punch Paper Path
30.3.20 Cleaning and Checking the Timing Belt
30.3.21 Bypass panel
30.3.22 Bypass panel Removal
30.3.23 Aligner panels
30.3.24 Aligner Panel Removal
30.3.25 Aligner Idler Roller Replacement
30.3.26 Aligner Drive Belt Replacement
30.3.27 Cleaning and checking the energy drive roller
30.3.28 Replacing the back gauge mechanism
30.3.29 Back Gauge Removal
30.3.30 Solenoid Spring Replacement
30.3.31 Back Gauge Paddle
30.3.32 Back Gauge Assembly Adjustment
30.3.33 Punch module
30.3.34 Punch Module Removal
30.3.35 Lubricating to the Punch Drive Cams
30.3.36 Punch Clutch Replacement
30.3.37 Punch Module Brake Replacement and Adjustment
30.3.38 Punch Module Brake Replacement
30.3.39 Punch Module Brake Adjustment
30.3.40 Punch Module Motor Replacement
30.3.41 Punch Module Motor Drive Belt Replacement
30.3.42 Punch Module Drive Roller Replacement
30.3.43 Belt replacement
30.3.44 Tools
31. PERIODICAL MAINTENANCE PROCEDURE GP-502
G) DISASSEMBLING/REASSEMBLING
1. ITEMS THAT YOU MUST NOT DISASSEMBLE
1.1 List of Items that you must not disassemble
1.2 Items that you must not disassemble
1.2.1 Screw-lock applied screw
1.2.2 Prohibition of adjusting the volume of boards
1.2.3 CCD unit
1.2.4 Mirror unit and exposure unit
1.2.5 Writing unit cover
1.2.6 Photo conductor section
1.2.7 Intermediate transfer section
1.2.8 Registration section
1.2.9 Fusing section
2. WARNING AND PRECAUTION ON DISASSEMBLING
2.1 Precaution on removing the boards
3. bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L
3.1 List of disassembling and assembling parts
3.2 Disassembling and assembling procedures
3.2.1 Precautions on disassembling and assembling
3.2.2 Duct cover
3.2.3 Rear cover
3.2.4 Left cover
3.2.5 Right cover/Up1, right cover/Up2, right cover/Up3, right cover/Up4, right cover/Lw1, right cover/Lw2
3.2.6 Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top cover/Lt, arm cover/Fr, arm cover/Rr
3.2.7 Main board unit
3.2.8 Overall control board (OACB)
3.2.9 SSD (SSD)
3.2.10 Original glass assy
3.2.11 WT-511 (Option)
3.2.12 CCD unit
3.2.13 Exposure unit, Exposure lamp
3.2.14 Scanner unit
3.2.15 Removing the scanner wire
3.2.16 Reinstalling the scanner wire
3.2.17 Writing unit
3.2.18 Process unit
3.2.19 Image correction unit
3.2.20 Toner bottle motor, toner bottle clutch, remaining toner sensor, toner supply motor
3.2.21 Duplex section
3.2.22 Paper feed tray
3.2.23 Tray up down wire/1, tray up down wire/2 (Tray1)
3.2.24 Tray up down wire/3, tray up down wire/4 (Tray2)
3.2.25 Tray up down wire/5 (Tray2)
3.2.26 Fusing paper exit plate assy
3.2.27 Temperature sensor/1 (TH1), temperature sensor/2 (TH2), thermostat/1 (TS1), thermostat/2 (TS2)
3.2.28 Thermostat/3 (TS3)
3.2.29 Temperature sensor/5 (TH5)
3.2.30 HDD1, HDD2, HDD3
3.2.31 Hard disk/4 (HDD4)
4. DF-626
4.1 List of disassembling and assembling parts
4.2 Disassembling and assembling procedures
4.2.1 Precautions on disassembling and assembling
4.2.2 DF
4.2.3 The paper feed cover
4.2.4 Front cover
4.2.5 Rear cover
4.2.6 Original feed tray front cover
4.2.7 Paper feed motor (M8)
4.2.8 Registration motor (M2)
4.2.9 Reading motor (M1)
4.2.10 Reading roller pressure release motor (M4)
4.2.11 Glass cleaning motor (M9)
4.2.12 Glass cleaning roller unit
4.2.13 Reverse path switching solenoid (SD1)
4.2.14 Reverse exit path switching solenoid (SD2)
4.2.15 Exit motor (M3)
4.2.16 DF control board (DFCB)
4.2.17 Restriction plate positional VR (VR1)
4.2.18 Cooling fan (FM1)
5. PF-602m
5.1 List of disassembling and assembling parts
5.2 Disassembling and assembling procedures
5.2.1 Precautions on disassembling and assembling
5.2.2 Right cover
5.2.3 Rear cover/Lt2
5.2.4 The rear cover/Lt1 and /Rt
5.2.5 Front door
5.2.6 Tray
5.2.7 Lift wire
5.2.8 Paper lift motor/1 (M2) and /2 (M3)
5.2.9 Vertical conveyance unit
5.2.10 Horizontal conveyance unit
5.2.11 The multi feed detection board (MFDBR and MFDBS)
6. PF-707
6.1 Items you must not disassemble or reassemble
6.1.1 Framework panel/1, framework panel/2
6.2 List of disassembling and assembling parts
6.3 Disassembling and assembling procedures
6.3.1 Precautions on disassembling and assembling
6.3.2 Right cover
6.3.3 Rear cover/Lt4
6.3.4 Rear cover/Lt2, rear cover/Lt3
6.3.5 Rear cover/Lt1
6.3.6 Rear cover/Rt
6.3.7 Front door
6.3.8 Tray front cover
6.3.9 Tray
6.3.10 Lift wire
6.3.11 Paper leading edge separation fan /Fr1 (FM9), /Fr2 (FM13), /Fr3 (FM17), /Rr1 (FM4), /Rr2 (FM8), /Rr3 (FM12)
6.3.12 Paper leading edge shutter solenoid /1 (SD10), /2 (SD14), /3 (SD18)
6.3.13 Paper lift motor /1 (M7), /2 (M8), /3 (M9)
6.3.14 Paper feed suction unit
6.3.15 Paper feed belt
6.3.16 Paper suction fan/1 (FM1), /2 (FM2), /3 (FM3), /4 (FM4), /5 (FM5), /6 (FM6)
6.3.17 Paper feed assist fan/Fr1 (FM11), /Fr2 (FM15), /Fr3 (FM19), /Rr1 (FM12), /Rr2 (FM16), /Rr3 (FM20)
6.3.18 Shutter solenoid/Fr1 (SD5), /Fr2 (SD10), /Fr3 (SD15), /Rr1 (SD6), /Rr2 (SD11), /Rr3 (SD16)
6.3.19 Paper feed check window
6.3.20 Vertical conveyance unit
6.3.21 Horizontal conveyance unit
6.3.22 Multi feed detection board (MFDBR, MFDBS)
7. LU-202
7.1 List of disassembling and assembling parts
7.2 Disassembling and assembling procedures
7.2.1 Precautions on disassembling and assembling
7.2.2 Upper door
7.2.3 The clutch cover
7.2.4 The paper feed cover
7.2.5 Right cover
7.2.6 Front cover
7.2.7 Rear cover
7.2.8 Replacing the lift wire
7.2.9 Paper size VR (VR1)
8. MB-506
8.1 List of disassembling and assembling parts
8.2 Disassembling and assembling procedures
8.2.1 Precautions on disassembling and assembling
8.2.2 Paper size VR/BP (VR3)
9. OT-502
9.1 List of disassembling and assembling parts
9.2 Disassembling and assembling procedures
9.2.1 OT-502
10. EF-103
10.1 List of disassembling and assembling parts
11. RU-516
11.1 List of disassembling and assembling parts
11.2 Disassembling and assembling procedures
11.2.1 Charging control framework unit
12. RU-517
12.1 List of disassembling and assembling parts
12.2 Disassembling and assembling procedures
12.2.1 Left cover/Up, /Lw
12.2.2 Rear cover
12.2.3 Conveyance door
12.2.4 Charging control framework unit
13. MK-740
13.1 List of disassembling and assembling parts
13.2 Disassembling and assembling procedures
13.2.1 Paper feed tray
14. RU-509/HM-102
14.1 Items you must not disassemble or reassemble
14.1.1 Color density sensor unit
14.2 List of disassembling and assembling parts
14.3 Disassembling and assembling procedures
14.3.1 Precautions on disassembling and assembling
14.3.2 Front door
14.3.3 Rear cover
14.3.4 Upper cover
14.3.5 Humidification unit
14.3.6 Water feed tank
14.3.7 Pump motor (P1)
14.3.8 Color density sensor unit
14.3.9 Shutter
14.3.10 Note for replacing the board
15. RU-510
15.1 List of disassembling and assembling parts
15.2 Disassembling and assembling procedures
15.2.1 Precautions on disassembling and assembling
15.2.2 Front door
15.2.3 Rear cover
15.2.4 Left cover
15.2.5 Upper cover
15.2.6 Note for replacing the board
16. FS-531
16.1 List of disassembling and assembling parts
16.2 Disassembling and assembling procedures
16.2.1 Precautions on disassembling and assembling
16.2.2 Upper cover/1
16.2.3 Upper cover/2
16.2.4 Front door
16.2.5 Rear cover
16.2.6 Left cover
16.2.7 Main tray
16.2.8 Replacing the up down wire
16.2.9 Stacker unit
16.2.10 Paper exit opening unit
16.2.11 Note for replacing the board
17. FS-612
17.1 Items that you must not disassemble or reassemble
17.1.1 Screw not allowed to be removed on the folding stopper
17.2 List of disassembling and assembling parts
17.3 Disassembling and assembling procedures
17.3.1 Precautions on disassembling and assembling
17.3.2 Upper cover/1
17.3.3 Upper cover/2
17.3.4 Front door
17.3.5 Rear cover
17.3.6 Left cover
17.3.7 Main tray
17.3.8 Replacing the up down wire
17.3.9 Stacker unit cover
17.3.10 Stacker unit
17.3.11 Paper exit opening unit
17.3.12 Note for replacing the board
18. PK-512/513
18.1 Items that you must not disassemble and adjust
18.1.1 Punch unit
18.2 Disassembly/reassembly parts list
18.3 Disassembly/reassembly procedure
18.3.1 Precautions on disassembling and assembling
18.3.2 Punch unit
19. PI-502
19.1 List of disassembling and assembling parts
19.2 Disassembling and assembling procedures
19.2.1 Precautions on disassembling and assembling
19.2.2 Upper cover
19.2.3 Rear cover
19.2.4 Operation panel cover
19.2.5 PI unit
20. FS-532
20.1 Items that you must not disassemble or reassemble
20.1.1 Red-painted screws
20.2 List of disassembling and assembling parts
20.3 Disassembling and assembling procedures
20.3.1 Precautions on disassembling and assembling
20.3.2 Front door
20.3.3 Rear cover
20.3.4 Upper cover/Rt1
20.3.5 Upper cover/Rt2
20.3.6 Upper cover/Fr1
20.3.7 Upper cover/Fr2
20.3.8 Upper cover/Rr
20.3.9 Upper cover/Md
20.3.10 Front cover
20.3.11 Sub tray
20.3.12 Stacker unit
20.3.13 Main tray
20.3.14 Main tray up down motor (M11), main tray up-down drive assy
20.3.15 Note for replacing the board
21. SD-510
21.1 Items that you must not disassemble or reassemble
21.1.1 Red-painted screws
21.2 List of disassembling and assembling parts
21.3 Disassembling and assembling procedures
21.3.1 Precautions on disassembling and assembling
21.3.2 Front cover
21.3.3 Stapler unit cover
21.3.4 SD unit
21.3.5 Folding knife assy/1
21.3.6 Folding knife assy/2
22. PK-522
22.1 Items that you must not disassemble or reassemble
22.1.1 Red-painted screws
22.2 List of disassembling and assembling parts
22.3 Disassembling and assembling procedures
22.3.1 Precautions on disassembling and assembling
22.3.2 Punch unit
23. LS-505/LS-506
23.1 List of disassembling and assembling parts
23.2 Disassembling and assembling procedures
23.2.1 Precautions on disassembling and assembling
23.2.2 Cover
23.2.3 Replacing the stacker tray up/down wire
23.2.4 Caution when setting models using toggle SW (LS-505)
24. FD-503
24.1 Items that you must not disassemble or reassemble
24.1.1 Folding/conveyance switching position adjustment section
24.2 List of disassembling and assembling parts
24.3 Disassembling and assembling procedures
24.3.1 Precautions on disassembling and assembling
24.3.2 Upper cover/Fr + PI cover/Fr
24.3.3 Upper cover/Rr + PI cover/Rr
24.3.4 Upper door
24.3.5 Rear cover
24.3.6 Left cover/Fr
24.3.7 Left cover/Rr
24.3.8 Paper exit stopper cover
24.3.9 Right cover
24.3.10 Left cover/Up
24.3.11 Mount cover
24.3.12 Front door
24.3.13 Cleaning the 2nd folding conveyance sensor (PS53)
24.3.14 Cleaning the 3rd folding conveyance sensor (PS54)
24.3.15 Cleaning the 3rd folding roller
24.3.16 Folding conveyance section
24.3.17 Main tray up/down wire
24.3.18 Way to distinguish between new and old types of the multi feed detection board /1 (MFDB/1) and /2 (MFDB/2)
24.3.19 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (new type)
24.3.20 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (old type)
24.3.21 Note for replacing the board
25. SD-506
25.1 Items not allowed to be disassembled/reassembled
25.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51)
25.1.2 Trimmer completion sensor (PS62)
25.1.3 Wire slack prevention sensor (PS66)
25.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53)
25.1.5 Trimmer press brake
25.1.6 Fixing screw of the trimmer press timing belt
25.2 List of disassembling and assembling parts
25.3 Disassembling and assembling procedures
25.3.1 Precautions on disassembling and assembling
25.3.2 Rear cover/Lt
25.3.3 Rear cover/Rt
25.3.4 Left cover
25.3.5 Upper cover/Fr
25.3.6 Upper cover/Rr3
25.3.7 Sub tray cover
25.3.8 Front door/Lt
25.3.9 Front door/Rt
25.3.10 Folding unit
25.3.11 Note for replacing the board
26. SD-513
26.1 Items that you must not disassemble or reassemble
26.1.1 Red-painted screws
26.2 List of disassembling and assembling parts
26.3 Disassembling and assembling procedures
26.3.1 Precautions on disassembling and assembling
26.3.2 Rear cover/Rt, /Lt
26.3.3 Right cover/1, /2, /3
26.3.4 Front cover/1, /2, /3
26.3.5 Left cover/Fr1, left cover/Fr2, left cover/Fr3
26.3.6 Left cover/Rr
26.3.7 Upper cover/RrRt1, /RrRt2, /RrRt3, /RrRt4, /RrRt5, /RrRt6
26.3.8 Upper cover/FrRt1, /FrRt2, /FrRt3
26.3.9 Upper cover/FrLt1, /FrLt2
26.3.10 Upper cover/RrLt1, /RrLt2, /RrLt3, sub tray cover
26.3.11 Opening and closing of the front console
26.3.12 Front console
26.3.13 Gripper paper exit unit
26.3.14 Open and close of the booklet tray section door
26.3.15 Moving up and down of the booklet holding
26.3.16 Note for replacing the board
27. CR-101
27.1 Items not allowed to be disassembled/reassembled
27.1.1 Creaser unit
27.2 List of disassembling and assembling parts
27.3 Disassembling and assembling procedures
27.3.1 Precautions on disassembling and assembling
27.3.2 Creaser unit
28. TU-503
28.1 Items not allowed to be disassembled/reassembled
28.1.1 Slitter unit
28.2 List of disassembling and assembling parts
28.3 Disassembling and assembling procedures
28.3.1 Precautions on disassembling and assembling
28.3.2 Slitter unit
29. FD-504
29.1 Items that you must not disassemble or reassemble
29.1.1 Red-painted screws
29.2 List of disassembling and assembling parts
29.3 Disassembling and assembling procedures
29.3.1 Precautions on disassembling and assembling
29.3.2 Square-fold unit
29.3.3 Note for disassembling the FD-504 (1)
29.3.4 Note for disassembling the FD-504 (2)
30. PB-503
30.1 List of disassembling and assembling parts
30.2 Disassembling and assembling procedures
30.2.1 Precautions on disassembling and assembling
30.2.2 Front door
30.2.3 Front cover
30.2.4 Booklet door
30.2.5 Rear cover/Rt
30.2.6 Rear cover/Lt
30.2.7 Left cover
30.2.8 Relay conveyance gear cover/Fr
30.2.9 Relay conveyance gear cover/Rr
30.2.10 Pellet supply cover
30.2.11 SC cover/Fr
30.2.12 SC cover/Up
30.2.13 Upper cover/FrRt
30.2.14 Upper cover/FrLt
30.2.15 Upper cover/RrRt
30.2.16 Upper cover/RrLt
30.2.17 Upper cover/Md
30.2.18 Deodorant unit
30.2.19 Pellet supply unit
30.2.20 Glue tank unit
30.2.21 SC unit
30.2.22 Clamp unit
30.2.23 PB left unit
30.2.24 Book lift wire
30.2.25 Cart wire
30.2.26 Conveyance unit/Lw
30.2.27 Relay conveyance unit
30.2.28 Cover paper tray
30.2.29 Cover paper lift wire
30.2.30 Binding mode procedure with manual operating function
30.2.31 Multi feed detection boards/S (MFDBS) and /R (MFDBR)
31. GP-501
31.1 Centering punched holes
31.2 Door latch
31.2.1 Door latch check
31.2.2 Door Latch Adjustment
31.2.3 Door Latch and Switch Replacement
31.3 Preparing the GP-501 punch for service
31.3.1 Preparing the GP-501 punch for service
31.3.2 Separating the Punch From the Printer
31.3.3 Removing the Rear Cover
31.4 Leveling and aligning to the printer
(1) Procedure
(2) Tool Required
(3) To level the punch:
32. GP-502
33. COMMERCIALLY AVAILABLE PARTS
33.1 Reinstalling the status indicator light
33.1.1 Configuration
33.1.2 Connector
33.1.3 Procedure
33.2 Key counter (KCT)
33.2.1 Connector
33.2.2 Procedure
H) CLEANING/LUBRICATION
1. CLEANING/LUBRICATION PROCEDURES
I) ADJUSTMENT/SETTING
1. CHECKPOINTS
1.1 Checking before you start work
1.2 Checkpoints when you conduct the on-site service
2. UTILITY
2.1 List of utility menus
2.1.1 Hierarchy
2.2 Start and exit
2.2.1 Start method
2.2.2 Exit method
3. LIST OF ADJUSTMENT ITEMS
3.1 Priority for Adjustment/Setting after replacing parts
4. SERVICE MODE
4.1 Service Mode List
4.1.1 Hierarchy
4.2 Start and exit
4.2.1 Start method
4.2.2 Exit method
4.3 Machine Adjustment
4.3.1 Restart Timing Adjustment (Printer Adjustment)
4.3.2 Centering auto adjustment (printer adjustment – centering adjustment)
4.3.3 Centering sensor gap adjustment (printer adjustment – centering adjustment)
4.3.4 Centering adjustment (printer adjustment – centering adjustment)
4.3.5 FD-Mag. Adjustment (Printer Adjustment)
4.3.6 CD-Mag. Adjustment (Printer Adjustment)
4.3.7 Lead Edge Erase Adjustment (Printer Adjustment)
4.3.8 Registration Loop Adj. (Printer Adjustment)
4.3.9 Pre-registration Adj. (Printer Adjustment)
4.3.10 Belt Line Speed Adj. (Printer Adjustment)
4.3.11 Skew Initial Position Memory (Printer Adjustment – Writing Initial Pos. Memory)
4.3.12 Color Registration Auto.Adj. (Printer Adjustment)
4.3.13 Color Regist.Gap Measurement (Printer Adjustment)
4.3.14 Adjustment when you replace the multi feed detection board (PF)
4.3.15 Crosswise Dir. Skew Adj. (Printer Adjustment)
4.3.16 Beam Pitch Adjustment (Printer Adjustment)
4.3.17 Color Registration Manual Adjustment (Printer Adjustment)
4.3.18 Recall Standard Data (Printer Adjustment)
4.3.19 Restart Timing Adjustment (Scan Adjustment)
4.3.20 Centering Adjustment (Scan Adjustment)
4.3.21 FD-Mag. Adjustment (Scan Adjustment)
4.3.22 Scan Gradation/Color Adj. (Scan Adjustment)
4.3.23 CD-Mag. adjustment (scan adjustment)
4.3.24 Sensor check (scan adjustment)
4.3.25 CCD check (scan adjustment)
4.3.26 Line magnification setting (scan adjustment)
4.3.27 Recall Standard Data (Scan Adjustment)
4.3.28 Printer gamma offset adjustment (quality adjustment – printer gamma adjustment)
4.3.29 Printer Gamma Offset Auto. (Quality Adjustment – Printer Gamma Adjustment)
4.3.30 Printer Gamma Sensor Adj. (Quality Adjustment – Printer Gamma Adjustment)
4.3.31 Printer gamma curve adjustment (quality adjustment – printer gamma adjustment)
4.3.32 Printer Gamma Offset Auto. (RU) (Quality Adjustment – Printer Gamma Adjustment)
4.3.33 Printer Gamma Sensor Adj. (RU) (Quality Adjustment – Printer Gamma Adjustment)
4.3.34 Sharpness Adjustment (Quality Adjustment)
4.3.35 Contrast Adjustment (Quality Adjustment)
4.3.36 Dot Detect Adjustment (Quality Adjustment – Image Distinction Level)
4.3.37 Color Text Adjustment (Quality Adjustment – Image Distinction Level)
4.3.38 Dot/Text Area Adjustment (Quality Adjustment – Image Distinction Level)
4.3.39 ACS Adjustment (Quality Adjustment)
4.3.40 AE(AES) Adjustment (Quality Adjustment – Density Adjustment)
4.3.41 Copy Density Adjustment (Quality Adjustment – Density Adjustment)
4.3.42 Back. Removal (Quality Adjustment – Density Adjustment)
4.3.43 Tone Adjustment (RGB/YMC) (Quality Adjustment – Tone Adjustment)
4.3.44 Non-Image Area Erase Check
4.3.45 Tray size adjustment (Tray adjustment)
4.3.46 Recall Standard Data (Quality Adjustment)
4.4 Process adjustment
4.4.1 1st Transfer Manual Adj. (High Voltage Adjustment)
4.4.2 2nd Transfer Manual Adj. (High Voltage Adjustment)
4.4.3 Separation current manual adjustment (High voltage adjustment)
4.4.4 Pre-transfer Guide Confirm (High Voltage Adjustment)
4.4.5 Blade Setting Mode (Drum Peculiarity Adjustment)
4.4.6 Gamma Automatic Adjustment (Drum Peculiarity Adjustment)
4.4.7 Toner Density Sensor Init. (Drum Peculiarity Adjustment)
4.4.8 Toner Density Revert (Drum Peculiarity Adjustment)
4.4.9 Maximum density initial adjustment (drum peculiarity adjustment)
4.4.10 All developing unit replacement adjustment
4.4.11 IDC sensor output (sensor output confirm)
4.4.12 Toner Density Sensor Output (Sensor Output Confirm)
4.4.13 Humidity/Temperature Output (Sensor Output Confirm)
4.4.14 1st transfer resistance measurement (sensor output confirm)
4.4.15 2nd transfer resistance measurement (sensor output confirm)
4.4.16 Background Margin Fine Adj. (Process Fine Adjustment)
4.4.17 Develop AC Bias Fine Adj. (Process Fine Adjustment)
4.4.18 Develop AC Frequency (Process Fine Adjustment)
4.4.19 Toner Density Fine Adj. (Process Fine Adjustment)
4.4.20 Fine adjustment of fusing temperature (process fine adjustment)
4.4.21 Drum Small Rotation Interval (Interval/Quantity Adj.)
4.4.22 Recall Standard Data
4.5 System setting
4.5.1 Software DIPSW setting procedures
4.5.2 Software DIPSW setting list
4.5.3 Service Center TEL/FAX
4.5.4 Serial Number Setting
4.5.5 Setup date/type of business setting
4.5.6 Toner band creation condition (productivity priority setting)
4.5.7 Restrictions on banner print
4.5.8 Setting of the toner amount and the replacement count of the toner bottle
4.5.9 Troubleshooting for image errors
4.5.10 New model of the fusing belt and the fusing paper exit assy
4.5.11 Remaining staple amount display setting
4.6 Counter and data
4.6.1 Maintenance Counter
4.6.2 Data collection procedures
4.6.3 Paper Size Counter (Total/copy/print)
4.6.4 ADF Counter
4.6.5 Coverage Data History
4.6.6 Paper JAM History
4.6.7 JAM/JAM Counter Individual Sec
4.6.8 Counter of Each Copy Mode(1)
4.6.9 Counter of Each Copy Mode(2)
4.6.10 SC Counter/SC Counter Individual Sec
4.6.11 SC data of time series
4.6.12 Maintenance Counter Reset (Maintenance History)
4.6.13 Parts History in Time Series (Maintenance History)
4.6.14 Counter of each paper type
4.6.15 ORU-M Maintenance History
4.6.16 Check, setting and reset procedure of the Special Parts Counter
4.6.17 Special Parts Counter
4.6.18 Voluntary Part Counter (Parts Counter)
4.6.19 Total Counter History
4.6.20 Custom Counter Threshold Set
4.7 State confirmation
4.7.1 I/O Check Mode
4.7.2 Input check procedures
4.7.3 Output check procedures
4.7.4 IO check mode list
4.7.5 Adjustment when you replace the multi feed detection board (PI) (new type)
4.7.6 Adjustment when you replace the multi feed detection board (PI) (old type)
4.7.7 Adjustment when you replace the cover paper multi feed detection board (PB)
4.7.8 FD, SD-506, SD-513, FS-531/612 and PB adjustment data EEPROM storage
4.7.9 Main body adjustment data NVRAM board storage
4.7.10 Printer image processing board line memory check
4.7.11 Hard disk check
4.7.12 Hard disk replacing procedure
4.7.13 Replacing procedure of the write unit
4.7.14 Procedure when IO35-21 or IO35-25 is used
4.8 ADF adjustment
4.8.1 ADF original size adjustment
4.8.2 ADF original stop position
4.8.3 ADF original stop position auto adjustment
4.8.4 ADF Registration Loop Adj
4.8.5 Feed paper check
4.8.6 Sensor check
4.8.7 Read Position Adjustment
4.8.8 Read Position Auto Adjustment
4.8.9 FD-Mag. Adjustment
4.8.10 FD-Mag. Auto Adjustment
4.8.11 Scanning light adjustment
4.8.12 Mixed original size adjustment
4.8.13 Line detection setting
4.8.14 ADF scan glass auto cleaning
4.9 Finisher adjustment
4.9.1 FS-532 Staple Position Adjustment (staple finisher (main) adjustment)
4.9.2 FS-532 Staple paper width adjustment (staple finisher (main) adjustment)
4.9.3 FS-532 FD alignment plate adjustment (staple finisher (main) adjustment)
4.9.4 FS-532 Exit guide unit paper width adjustment (staple finisher (main) adjustment)
4.9.5 FS-532 Rewind paddle descent adjustment (staple finisher (main) adjustment)
4.9.6 SD-510 Fold&staple pitch adjustment (staple finisher (fold) adjustment)
4.9.7 SD-510 Fold&staple paper width adjustment (staple finisher (fold) adjustment)
4.9.8 SD-510 Fold&staple staple position adjustment (staple finisher (fold) adjustment)
4.9.9 SD-510 Fold&staple fold position adjustment (staple finisher (fold) adjustment)
4.9.10 SD-510 Half-fold fold position adjustment (staple finisher (fold) adjustment)
4.9.11 SD-510 Tri-fold position adjustment (staple finisher (fold) adjustment)
4.9.12 SD-510 Double fold plate adjustment (staple finisher (fold) adjustment)
4.9.13 SD-510 Half-fold strength adjustment (staple finisher (fold) adjustment)
4.9.14 PK-522 Vertical position adjustment (crosswise direction) (staple finisher (punch) adjustment)
4.9.15 PK-522 Horizontal position adjustment (paper feed direction) (staple finisher (punch) adjustment)
4.9.16 PK-522 Registration adjustment (staple finisher (punch) adjustment)
4.9.17 PK-522 Paper edge sensor adjustment (staple finisher (punch) adjustment)
4.9.18 PI-502 Tray size adjustment (staple finisher (PI) adjustment)
4.9.19 PI-502 PI registration adjustment (staple finisher (PI) adjustment)
4.9.20 FD-503 Paper width adjustment (multi folder (punch) adjustment)
4.9.21 FD-503 Punch vertical position adjustment (multi folder (punch) adjustment)
4.9.22 FD-503 Half fold position adjustment (multi folder (fold) adjustment)
4.9.23 FD-503 Tri-fold-in position adjustment (multi folder (fold) adjustment)
4.9.24 FD-503 Tri-fold-out position adjustment (multi folder (fold) adjustment)
4.9.25 FD-503 Double parallel position adjustment (multi folder (fold) adjustment)
4.9.26 FD-503 Z-fold position adjustment (multi folder (fold) adjustment)
4.9.27 FD-503 Gate position adjustment (multi folder (fold) adjustment)
4.9.28 FD-503 Fold registration loop adjustment (multi folder (fold) adjustment)
4.9.29 LS-505/LS-506 Paper width adjustment (stacker adjustment)
4.9.30 LS-505/LS-506 Paper length adjustment (stacker adjustment)
4.9.31 SD-506 Staple center position adjustment (saddle stitcher position adjustment)
4.9.32 SD-506 Staple paper width adjustment (saddle stitcher position adjustment)
4.9.33 SD-506 Staple pitch adjustment (saddle stitcher position adjustment)
4.9.34 SD-506 Half-fold position adjustment (saddle stitcher position adjustment)
4.9.35 SD-506 Tri-fold position adjustment (saddle stitcher position adjustment)
4.9.36 SD-506 Fold paper width adjustment (saddle stitcher position adjustment)
4.9.37 SD-506 Trimming adjustment (saddle stitcher position adjustment)
4.9.38 SD-506 Trimmer receiver adjustment (saddle stitcher position adjustment)
4.9.39 SD-513 Staple Center Adjustment (Saddle Stitcher Adjustment)
4.9.40 SD-513 Staple Paper Width Adjustment (Saddle Stitcher Adjustment)
4.9.41 SD-513 Staple Pitch Adjustment (Saddle Stitcher Adjustment)
4.9.42 SD-513 Tri-Fold Position Adjustment (Saddle Stitcher Adjustment)
4.9.43 SD-513 Fold Skew Adjustment (Saddle Stitcher Adjustment)
4.9.44 SD-513 Half-Fold Position Adjustment (Saddle Stitcher Adjustment)
4.9.45 SD-513 Fold Paper Width Adjustment (Saddle Stitcher Adjustment)
4.9.46 SD-513 Fore-edge Trimming Adjustment (Saddle Stitcher Adjustment)
4.9.47 SD-513 Parallel Trimming Adjustment (Saddle Stitcher Adjustment)
4.9.48 SD-513 Trans. Entrance Paper Width (Saddle Stitcher Adjustment)
4.9.49 TU-503 2-Side Slitting Adjustment (Saddle Stitcher Adjustment)
4.9.50 CR-101 Crease Position Adjustment – Half-Fold Crease Position (Saddle Stitcher Adjustment)
4.9.51 CR-101 Crease Position Adjustment – Tri-Fold Crease Position (Saddle Stitcher Adjustment)
4.9.52 CR-101 Crease Position Adjustment – PB Cover Crease Position (Saddle Stitcher Adjustment)
4.9.53 FD-504 Flattening a Fold (Strength) (Saddle Stitcher Adjustment)
4.9.54 FD-504 Flattening a Fold (Frequency) (Saddle Stitcher Adjustment)
4.9.55 FD-504 Spine Fold Line Adjustment (Saddle Stitcher Adjustment)
4.9.56 SD-513 Staple Offset Adjustment (Saddle Stitcher Adjustment)
4.9.57 TU-503 Registration Loop Adjustment (Saddle Stitcher Adjustment)
4.9.58 SD-513 Staple Tip Adjustment (Saddle Stitcher Adjustment)
4.9.59 SD-513 Saddle Position Adjustment (Saddle Stitcher Adjustment)
4.9.60 SD-513 Trimmer Receiver Adjustment (Saddle Stitcher Adjustment)
4.9.61 PB-503 Cover trimming adjustment (perfect binder adjustment)
4.9.62 PB-503 Cover lead edge adjustment (perfect binder adjustment)
4.9.63 PB-503 Spine corner form position adjustment (perfect binder adjustment)
4.9.64 PB-503 Glue start position adjustment (perfect binder adjustment)
4.9.65 PB-503 Glue finish position adjustment (perfect binder adjustment)
4.9.66 PB-503 Temperature adjustment (perfect binder adjustment)
4.9.67 PB-503 Sub compile CD width adjustment (perfect binder adjustment)
4.9.68 PB-503 Clamp CD width adjustment (perfect binder adjustment)
4.9.69 PB-503 Cover up down CD width adjustment (perfect binder adjustment)
4.9.70 PB-503 Clamp FD position adjustment (perfect binder adjustment)
4.9.71 RU-510 Paper Width Adjustment (Relay Stacker Adjustment)
4.9.72 RU-510 Paper Length Adjustment (Relay Stacker Adjustment)
4.9.73 FS-612 Fold & Staple Stopper Adjustment
4.9.74 FS-612 Half-Fold stopper adjustment
4.9.75 PK-512/513 Vertical Position Adj. (Punch Adjustment)
4.9.76 PK-512/513 Horizontal Position Adj. (Punch Adjustment)
4.9.77 PK-512/513 Registration Adjustment (Punch Adjustment)
4.9.78 PK-512/513 Paper Edge Detect Sensor (Punch Adjustment)
4.9.79 FS-612 Tri-Fold Adjustment
4.9.80 FS-612 2 Position Staple Pitch
4.9.81 PI-502 Post Inserter Tray Size
4.9.82 FS-531/612 Output Quantity Limit
4.9.83 FS-531/612 Curl Adjustment
4.9.84 Recall Standard Data
4.10 Firmware Version
(1) Usage
(2) Procedure
4.11 CS Remote Care
4.11.1 Outline
4.11.2 Setup procedure of the CS Remote Care (When using E-mail)
4.11.3 Setup procedure of the CS Remote Care (When using phone line modem)
4.11.4 Setup procedure of the CS Remote Care (When using WebDAV server)
4.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system
4.11.6 Mail initial setting
4.11.7 http communication setting
4.11.8 Log forwarding function
4.11.9 Input procedure of software DIPSW for CS Remote Care
4.11.10 List of software DIPSW for CS Remote Care
4.11.11 Setup confirmation
4.11.12 Maintenance call
4.11.13 Center call from administrator
4.11.14 Confirm communication log
4.11.15 Initialization of RAM for CS Remote Care
4.11.16 CS Remote Care error code list
4.11.17 TROUBLESHOOTING
4.12 List Output
(1) Usage
(2) Procedure
4.13 Test mode
4.13.1 Running Test Mode
4.13.2 Test Pattern Output Mode
4.13.3 Test pattern number 11 Beam check
4.13.4 Test pattern number 16 Linearity evaluation pattern
4.13.5 Test pattern number 25 registration mark position check pattern
4.13.6 Test pattern number 33 Linearity evaluation pattern
4.13.7 Test pattern number 40 Image skew check pattern (full-bleed print of test pattern number 16)
4.13.8 Test pattern number 43 Output 12 test patterns at a time
4.13.9 Test pattern number 49 RU color sensor gamma correction (output paper density adjustment chart i1-iSis/i1-Pro).I-360
4.13.10 Test pattern number 51 Gradation evaluation pattern (main scan)
4.13.11 Test pattern number 52 Gradation evaluation pattern (sub scan)
4.13.12 Test pattern number 53 Overall halftone
4.13.13 Test pattern number 54 Gradation evaluation pattern
4.13.14 Test pattern number 55 5% coverage
4.13.15 Test pattern number 58 Stripe check pattern
4.13.16 Test pattern number 62 Uneven density check pattern
4.13.17 Test pattern number 69 Maximum density adjustment pattern
4.13.18 Test pattern number 75 Density correction pattern i1-iSis XL (Type1/Type2)
4.13.19 Test pattern number 76 Density correction pattern i1-Pro (Type1/Type2)
4.13.20 Test pattern number 77 Density correction pattern manual
4.13.21 Test pattern number 80 Print peculiarity evaluation pattern
4.13.22 Test pattern number 88 Chart file output
4.14 Setting Data
4.14.1 Load from external memory
4.14.2 Store to external memory
4.15 Log Store
4.15.1 Log Store Setting
4.15.2 Execute Log Storing
4.15.3 Download of the log from Web Utilities
4.15.4 Acquire the logs for the controller via WebDAV
4.16 ORU-M Setting
4.16.1 ORU-M Item/Life setting
4.16.2 ORU-M Life Threshold Setting
4.16.3 ORU-M Password Setting
4.17 HDD Setting
4.17.1 HDD Replace Initial Setting
4.17.2 Format HDD All Data
4.17.3 Format Controller HDD Data
4.17.4 Transfer HDD Data
4.18 Auth. Device Setting
4.18.1 Auth. Unit Selection
4.18.2 Loadable Driver Install
4.19 Startup Setting
4.19.1 Package Adjustment
4.19.2 Setup Setting 1
4.19.3 Setup Setting 2
5. IC-602 SERVICE MODE
5.1 IC Service Mode List
5.2 Start and exit of IC service mode
5.2.1 Method to activate the IC service mode
5.2.2 Method to exit the IC service mode
5.3 System setting
5.3.1 IC software DIPSW setting procedures
5.3.2 IC software DIPSW list
5.4 CSV File Import/Export
5.4.1 Outline
5.4.2 Procedure
5.5 Font Backup
5.5.1 Outline
5.5.2 Preparation of backup/restore
5.5.3 Backup method
5.5.4 Method to restore
5.6 HP Tray Mapping
5.6.1 Outline
5.6.2 Procedure
5.7 Controller Capture Setting
(1) Outline
(2) Spool setting
(3) Acquisition procedure
6. CE/ADMINISTRATOR SECURITY SETTING
6.1 CE/Administrator Security Setting list
6.2 Start/exit
(1) Usage
(2) Procedure
6.3 CE Authentication
(1) Usage
(2) Procedure
6.4 CE Auth. Password
(1) Usage
(2) Procedure
6.5 Admin. Authentication
(1) Usage
(2) Procedure
6.6 Administrator Password
(1) Usage
(2) Procedure
7. FEE COLLECTION SETTING
7.1 Fee Collection Setting list
7.2 Start/exit
(1) Usage
(2) Procedure
7.3 Management Function
(1) Usage
(2) Procedure
7.4 Manage OpenAPI Auth
7.4.1 Restriction Code
7.5 Billing Coefficient Setting
(1) Usage
(2) Function
(3) Procedure
8. ADJUSTMENT FOR POD
8.1 Process adjustment
8.1.1 Outline
8.1.2 Preset
8.1.3 2nd Transfer Output Adj. (Front)
8.1.4 2nd Transfer Output Adj. (Back)
8.1.5 2nd Transfer-Lead Edge(Front)
8.1.6 2nd Transfer-Lead Edge(Back)
8.1.7 2nd Transfer-Rear Edge(Front)
8.1.8 2nd Transfer-Rear Edge(Back)
8.1.9 Separation AC(Front)
8.1.10 Separation AC(Back)
8.1.11 Separation DC(Front)
8.1.12 Separation DC(Back)
8.1.13 Temperature of the upper fusing roller
8.1.14 Lead edge erase quantity
8.1.15 Temperature gap of the fusing edge and the middle
8.1.16 Temperature of the lower fusing roller
8.1.17 Trailing edge erase amount
8.1.18 ADU reverse timing adjustment
8.1.19 Fusing Speed(Front Side)
8.1.20 Fusing Speed(Back Side Offset)
8.1.21 Up fusing initial temperature
8.1.22 2nd transfer pressure
8.1.23 CPM Down
8.1.24 Toner amount save
8.1.25 Density adjustment per tray (YMC)
8.1.26 Density adjustment per tray (K)
8.1.27 Mis-centering detect JAM
8.1.28 Double Feed Detection
8.1.29 Intermediate transfer separation setting
8.1.30 Thick BK mode
8.1.31 Correction level for the paper registration
8.1.32 Curl Adjustment of Output
8.1.33 Back on top output curl adjustment
8.1.34 Mis-centering Detection
8.1.35 Fusing air separation air level setting
8.1.36 Change fusing pressure
8.1.37 Hard paper mode
8.1.38 PFU Suction Air Level Setting
8.1.39 Output Paper Separation Setting
8.2 Image quality/improving paper feeding adjustment
8.2.1 Transfer jitter adjustment
9. MECHANICAL ADJUSTMENT bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
9.1 Scanner motor belt adjustment
9.1.1 Purpose
9.1.2 Procedure
9.2 Positioning adjustments of the exposure unit and the mirror unit
9.2.1 Purpose
9.2.2 Procedure
9.3 Centering adjustment of the paper feed tray/1 and the paper feed tray/2
(1) Usage
(2) Procedure
9.4 Separation pressure adjustment of the paper feed tray/1 and the paper feed tray/2
(1) Usage
(2) Procedure
9.5 Separation discharging plate assy position adjustment
(1) Usage
(2) Procedure
9.6 Registration unit skew adjustment
(1) Usage
(2) Procedure
9.7 Fusing unit skew adjustment
(1) Usage
(2) Procedure
9.8 Fusing paper exit rollerr pressure adjustment
(1) Usage
(2) Procedure
9.9 Tilt adjustment
9.9.1 Usage
9.9.2 Procedure
10. MECHANICAL ADJUSTMENT DF-626
10.1 Height adjustment
(1) Usage
(2) Procedure
10.2 Lead skew adjustment
(1) Usage
(2) Procedure
11. MECHANICAL ADJUSTMENT PF-602m
11.1 Paper feed pick-up amount adjustment
(1) Usage
(2) Procedure
11.2 Pick-up roller height adjustment
(1) Usage
(2) Procedure
11.3 Separation pressure adjustment
(1) Usage
(2) Procedure
11.4 Lift plate horizontal adjustment
(1) Usage
(2) Procedure
11.5 Horizontal adjustment
(1) Usage
(2) Procedure
12. MECHANICAL ADJUSTMENT PF-707
12.1 Paper feed pressure adjustment
(1) Usage
(2) Preparation
(3) Multi-feed adjustment (J-1610)
(4) No feed adjustment (J-1601 to J-1603)
(5) Paper lead edge buckle adjustment
(6) Feed failed jam adjustment (J-1601 to J-1603)
12.2 Centering adjustment (for each tray)
(1) Usage
(2) Procedure
12.3 Centering Adjustment (PF)
(1) Usage
(2) Procedure
12.4 Height and tilt adjustment
12.4.1 Usage
12.4.2 Procedure
12.5 Tilt adjustment
(1) Usage
(2) Procedure
13. MECHANICAL ADJUSTMENT LU-202
13.1 Separation pressure adjustment
(1) Usage
(2) Procedure
13.2 Paper lift plate horizontal adjustment
(1) Usage
(2) Procedure
13.3 Paper centering adjustment
(1) Usage
(2) Procedure
13.4 Paper skew adjustment
(1) Usage
(2) Preparation
(3) Adjustment procedure of all the paper skew regularly
(4) Adjustment procedure of each paper skew irregularly
13.5 (Maximum) Paper feed height adjustment
(1) Usage
(2) Procedure
13.6 Pick-up roller separation adjustment
(1) Usage
(2) Procedure
14. MECHANICAL ADJUSTMENT MB-506
14.1 Pick-up roller/BP load adjustment
14.1.1 Usage
14.1.2 Procedure
14.2 Paper feed (Maximum) height adjustment (bypass)
14.2.1 Usage
14.2.2 Procedure
14.3 Pick-up shift amount adjustment (bypass)
14.3.1 Usage
14.3.2 Procedure
14.4 Separation roller/BP separation pressure adjustment
14.4.1 Usage
14.4.2 Procedure
15. MECHANICAL ADJUSTMENT EF-103
15.1 Fusing unit skew adjustment
15.2 Fusing paper exit roller pressure adjustment
16. MECHANICAL ADJUSTMENT RU-517
16.1 Conveyance door position adjustment
16.1.1 Usage
16.1.2 Adjustment procedure of the old type
16.1.3 Adjustment procedure of the new type
17. MECHANICAL ADJUSTMENT RU-509
17.1 Height adjustment
(1) Usage
(2) Procedure
17.2 Position adjustment of the shutter solenoid (SD5)
(1) Usage
(2) Procedure
17.3 Image scratch reduction
(1) Function
(2) Usage
(3) Procedure
18. MECHANICAL ADJUSTMENT RU-510
18.1 Height adjustment
(1) Usage
(2) Procedure
19. MECHANICAL ADJUSTMENT FS-531
19.1 Adjustment the bypass gate
(1) Usage
(2) Procedure
19.2 Adjusting the shift position
(1) Usage
(2) Procedure
19.3 Adjusting the paper exit opening solenoid
(1) Usage
(2) Procedure
19.4 Adjusting the mounting position of the paper exit arm
(1) Usage
(2) Procedure
19.5 Adjusting the mounting position of the alignment plate/Up
(1) Usage
(2) Procedure
19.6 Staple position adjustment
(1) Usage
(2) Procedure
20. MECHANICAL ADJUSTMENT FS-612
20.1 Adjustment the bypass gate
(1) Usage
(2) Procedure
20.2 Adjusting the shift position
(1) Usage
(2) Procedure
20.3 Adjusting the paper exit opening solenoid
(1) Usage
(2) Procedure
20.4 Adjusting the mounting position of the paper exit arm
(1) Usage
(2) Procedure
20.5 Adjusting the mounting position of the alignment plate/Up
(1) Usage
(2) Procedure
20.6 Adjusting the mounting position of the alignment plate/Lw
(1) Usage
(2) Procedure
20.7 Staple position adjustment
(1) Usage
(2) Procedure
20.8 Staple position adjustment (Saddle stitching)
(1) Usage
(2) Procedure
20.9 Staple up/down position adjustment
(1) Usage
(2) Procedure
20.10 Half-fold stopper tilt adjustment
(1) Usage
(2) Procedure
20.11 Folding pressure adjustment
(1) Usage
(2) Procedure
20.12 Tri-folding position adjustment
(1) Usage
(2) Procedure
21. MECHANICAL ADJUSTMENT PK-512/513
21.1 Punch hole position skew adjustment
(1) Usage
(2) Procedure
22. MECHANICAL ADJUSTMENT PI-502
22.1 PI tilt adjustment (When PK is connected)
(1) Usage
(2) Procedure
22.2 PK punch position centering adjustment
22.2.1 Usage
22.2.2 Adjustment procedure for the cover sheet tray/Up
22.2.3 Adjustment procedure for the cover sheet tray/Lw
23. MECHANICAL ADJUSTMENT FS-532
23.1 Staple position adjustment
23.1.1 Usage
23.1.2 Procedure
23.2 Main tray horizontal adjustment
23.2.1 Purpose
23.2.2 Procedure
24. MECHANICAL ADJUSTMENT SD-510
24.1 Adjustment for Staple Clinch Failure
24.1.1 Usage
24.1.2 Procedure
24.2 1st folding skew adjustment
24.2.1 Usage
24.2.2 Procedure
25. MECHANICAL ADJUSTMENT PK-522
25.1 Punch hole position skew adjustment
25.1.1 Usage
25.1.2 Procedure
25.2 Punch unit adjustment mounting position adjustment
25.2.1 Usage
25.2.2 Procedure
26. MECHANICAL ADJUSTMENT LS-505/LS-506
26.1 Adjusting the paper press solenoid/1 (SD6)
(1) Usage
(2) Procedure
26.2 Adjusting the paper press solenoid/2 (SD7)
(1) Usage
(2) Procedure
26.3 Adjusting the paper press solenoid/3 (SD8)
(1) Usage
(2) Procedure
26.4 Adjusting the job partition solenoid (SD2)
(1) Usage
(2) Procedure
26.5 Horizontal adjustment (LS-505)
(1) Usage
(2) Procedure
26.6 Horizontal adjustment (LS-506)
(1) Usage
(2) Procedure
26.7 Grip conveyance home sensor adjustment
(1) Usage
(2) Procedure
26.8 Stacker tray height adjustment (LS-506)
26.8.1 Purpose
26.8.2 Procedure
26.9 Stacker tray levelness adjustment (LS-506)
26.9.1 Purpose
26.9.2 Procedure
27. MECHANICAL ADJUSTMENT FD-503
27.1 Roller solenoids/1 (SD5), /2 (SD6), /3 (SD7) and /4 (SD8) position adjustment
(1) Usage
(2) Procedure
27.2 2nd folding roller solenoid (SD18) position adjustment
(1) Usage
(2) Procedure
27.3 Punch centering adjustment
(1) Usage
(2) Procedure
27.4 Horizontal adjustment
(1) Usage
(2) Procedure
27.5 Paper feed control gear position adjustment (PI tray)
(1) Usage
(2) Procedure
27.6 Paper feed pick-up volume adjustment (PI tray)
(1) Usage
(2) Procedure
28. MECHANICAL ADJUSTMENT SD-506
28.1 Horizontal adjustment
(1) Usage
(2) Procedure
28.2 Folding skew adjustment
(1) Usage
(2) Procedure
28.3 Second folding position stabilization adjustment
(1) Usage
(2) Procedure
28.4 Staple position adjustment
(1) Usage
(2) Procedure
(3) Adjustment Procedure/1
(4) Adjustment Procedure/2
28.5 Stapler position adjustment
(1) Usage
(2) Procedure
28.6 Tilt/gap adjustment of the clincher
(1) Usage
(2) Procedure
28.7 Trimming skew adjustment
(1) Usage
(2) Procedure
28.8 Trimming adjustment
(1) Usage
(2) Procedure
29. MECHANICAL ADJUSTMENT SD-513
29.1 Front stopper position adjustment
29.1.1 Usage
29.1.2 Procedure
29.2 1st folding skew adjustment
29.2.1 Usage
29.2.2 Procedure
29.3 Horizontal adjustment
29.3.1 Usage
29.3.2 Procedure
29.4 Front console open close caster height adjustment
29.4.1 Usage
29.4.2 Procedure
29.5 Staple adjustment
29.5.1 Usage
29.5.2 Procedure
29.6 Clincher position adjustment
29.6.1 Usage
29.6.2 Procedure
29.7 Saddle stitching alignment plate/Md position adjustment
29.7.1 Usage
29.7.2 Prior check
29.7.3 Procedure
29.8 Trimmer skew adjustment
29.8.1 Usage
29.8.2 Procedure
30. MECHANICAL ADJUSTMENT CR-101
30.1 Creaser unit skew adjustment
30.1.1 Usage
30.1.2 Procedure
31. MECHANICAL ADJUSTMENT TU-503
31.1 Slitter unit skew adjustment
31.1.1 Usage
31.1.2 Procedure
32. MECHANICAL ADJUSTMENT PB-503
32.1 Clamp sub scan direction alignment adjustment
(1) Usage
(2) Procedure
32.2 Clamp main scan direction alignment adjustment
(1) Usage
(2) Procedure
32.3 Pellet supply arm angle adjustment
(1) Usage
(2) Procedure
32.4 Glue apply roller gap adjustment
(1) Usage
(2) Procedure
32.5 Cover paper glue gap adjustment
(1) Usage
(2) Gap adjustment procedure in thin coat mode
(3) Gap adjustment procedure in thick coat mode
32.6 Glue tank movement rail tilt adjustment
(1) Usage
(2) Procedure
32.7 Cover paper folding plate nipping adjustment
(1) Usage
(2) Procedure
32.8 Cover paper folding plate parallel adjustment
(1) Usage
(2) Procedure
32.9 Cover paper table up down belt adjustment
(1) Usage
(2) Check point
(3) Procedure
32.10 Cover paper alignment plate adjustment
(1) Usage
(2) Procedure
32.11 Cover paper cutting skew adjustment
(1) Usage
(2) Procedure
32.12 Cover paper table positioning
(1) Usage
(2) Procedure
32.13 Cover paper tray pick-up adjustment
(1) Usage
(2) Procedure
32.14 Cover paper tray pick-up roller height adjustment
(1) Usage
(2) Procedure
32.15 Cover paper tray separation pressure adjustment
(1) Usage
(2) Procedure
32.16 Cover paper tray Centering Adjustment
(1) Usage
(2) Procedure
32.17 Cover paper tray lift plate horizontal adjustment
(1) Usage
(2) Procedure
32.18 Height adjustment
(1) Usage
(2) Procedure
J) REWRITING OF FIRMWARE
1. OUTLINE
1.1 Type
1.1.1 USB MEMORY ISW
1.1.2 Internet ISW
1.2 Board to be rewritten and firmware
1.3 Firmware data flow
1.4 Precautions on rewriting the firmware
1.4.1 ISW execution procedures
1.4.2 DIPSW on the board
1.4.3 Connect short connector when the firmware is rewrote
1.5 Error list
1.5.1 Main body error list
1.5.2 Troubleshooting procedure for the main body error
1.5.3 Operation when firmware abnormality occurs
2. ISWTRNS_G
2.1 Specifications
2.1.1 ISWTrns_G (PC software)
2.2 Installation of the ISWTrns_G
(1) Procedure
2.3 Usage of the ISWTrns_G
2.3.1 Firmware checksum check
2.4 Error list
(1) ISWTrns_G error list
(2) ISWTrns_G troubleshooting
3. USB MEMORY ISW
3.1 Usage of the USB memory ISW
3.1.1 Procedure
3.1.2 Main body error list
3.2 ISW procedure for ADF and the scanner
3.2.1 Preparation
3.2.2 Procedure for moving to the ISW rewriting screen
3.2.3 Procedure for rewriting the firmware
3.2.4 Main body error list
3.3 ISW Procedure of GP-502
3.3.1 Preparation
3.3.2 Procedure of rewriting M1
3.3.3 Procedure of rewriting M2
3.3.4 Procedure of rewriting M3
4. INTERNET ISW
4.1 Outline
4.2 Operating environment
4.3 Usage precautions
4.3.1 Notice to administrator
4.3.2 Power cut during writing
4.4 Initial setting
(1) Setting from the operation panel
(2) Setting from the Web browser
4.5 Internet ISW using the Web Utilities
4.5.1 Procedure
4.6 Internet ISW using the operation panel
4.6.1 Procedure
4.6.2 Main body error list
4.7 Authentication of the proxy server in Internet ISW
(1) Proxy server
(2) Authentication of the proxy server
(3) Authentication type of the proxy server and the command list
(4) Remark
K) TROUBLESHOOTING
1. JAM INDICATION
1.1 Jam code list
2. MALFUNCTION CODE
2.1 Trouble reset method
2.2 Function to detach defective sections
(1) User operation
(2) DIPSW setting
2.3 Malfunction code list
2.4 Malfunction code due to the connector disconnection
2.4.1 bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
2.4.2 PF-707
2.5 Solution 1 (C-0001_0300)
2.5.1 C-0001
2.5.2 C-0002
2.5.3 C-0101
2.5.4 C-0102
2.5.5 C-0103
2.5.6 C-0104
2.5.7 C-0113
2.5.8 C-0114
2.5.9 C-0115
2.5.10 C-0116
2.5.11 C-0117
2.5.12 C-0130
2.5.13 C-0201
2.5.14 C-0202
2.5.15 C-0204
2.5.16 C-0205
2.5.17 C-0208
2.5.18 C-0209
2.5.19 C-0211
2.5.20 C-0212
2.5.21 C-0213
2.5.22 C-0215
2.5.23 C-0230
2.5.24 C-0231
2.5.25 C-0232
2.5.26 C-0233
2.5.27 C-0234
2.5.28 C-0235
2.5.29 C-0236
2.5.30 C-0237
2.6 Solution 2 (C-0301_0400)
2.6.1 C-0301*
2.6.2 C-0302*
2.6.3 C-0303
2.6.4 C-0304*
2.6.5 C-0306
2.6.6 C-0307
2.6.7 C-0308
2.6.8 C-0309
2.6.9 C-0310
2.6.10 C-0311
2.6.11 C-0312
2.6.12 C-0313
2.6.13 C-0314
2.6.14 C-0315
2.6.15 C-0316
2.6.16 C-0317
2.6.17 C-0318
2.6.18 C-0320
2.6.19 C-0321
2.6.20 C-0322
2.6.21 C-0323*
2.6.22 C-0324*
2.6.23 C-0325
2.6.24 C-0326
2.6.25 C-0327
2.6.26 C-0328
2.6.27 C-0329
2.6.28 C-0330
2.6.29 C-0331
2.6.30 C-0332
2.6.31 C-0333
2.6.32 C-0334
2.6.33 C-0335
2.6.34 C-0336
2.6.35 C-0337
2.6.36 C-0338
2.6.37 C-0339
2.6.38 C-0340
2.6.39 C-0373*
2.6.40 C-0374*
2.7 Solution 3 (C-0401_0500)
2.7.1 C-0401
2.7.2 C-0402
2.7.3 C-0403
2.7.4 C-0404
2.7.5 C-0405
2.7.6 C-0406
2.7.7 C-0407
2.7.8 C-0408
2.7.9 C-0409
2.7.10 C-0410
2.7.11 C-0411
2.7.12 C-0412
2.7.13 C-0413
2.7.14 C-0414
2.7.15 C-0415
2.7.16 C-0416
2.7.17 C-0417
2.7.18 C-0418
2.7.19 C-0419
2.7.20 C-0420
2.7.21 C-0421
2.8 Solution 4 (C-1001_1126)
2.8.1 C-1005
2.8.2 C-1006
2.8.3 C-1007
2.8.4 C-1007
2.8.5 C-1009
2.8.6 C-1010
2.8.7 C-1011
2.8.8 C-1012
2.8.9 C-1013
2.8.10 C-1014
2.8.11 C-1101 (FS-531/612)
2.8.12 C-1102 (FS-531/612)
2.8.13 C-1102 (FS-532)
2.8.14 C-1103 (FS-531/612)
2.8.15 C-1103 (FS-532)
2.8.16 C-1104 (FS-531/612)
2.8.17 C-1105 (FS-531/612)
2.8.18 C-1105 (FS-532)
2.8.19 C-1106 (FS-531/612)
2.8.20 C-1106 (FS-532)
2.8.21 C-1107 (FS-612)
2.8.22 C-1108 (FS-612)
2.8.23 C-1109 (FS-531/612)
2.8.24 C-1109 (FS-532)
2.8.25 C-1110 (FS-531/612)
2.8.26 C-1111 (FS-612)
2.8.27 C-1112 (FS-612)
2.8.28 C-1113 (FS-612)
2.8.29 C-1113 (FS-532)
2.8.30 C-1114 (FS-612)
2.8.31 C-1114 (FS-532)
2.8.32 C-1115 (FS-612)
2.8.33 C-1115
2.8.34 C-1116 (FS-612)
2.8.35 C-1124
2.8.36 C-1125
2.8.37 C-1126
2.9 Solution 5 (C-1127_1230)
2.9.1 C-1127 (PK-512/513)
2.9.2 C-1127 (PK-522)
2.9.3 C-1132 (PK-512/513)
2.9.4 C-1132 (PK-522)
2.9.5 C-1137 (FS-531/612)
2.9.6 C-1137 (FS-532)
2.9.7 C-1141 (FS-532)
2.9.8 C-1144 (FS-532)
2.9.9 C-1147 (FS-532)
2.9.10 C-1153 (FS-532)
2.9.11 C-1154 (FS-532)
2.9.12 C-1155 (FS-532)
2.9.13 C-1156 (FS-532)
2.9.14 C-1157 (FS-532)
2.9.15 C-1158 (FS-532)
2.9.16 C-1159 (FS-532)
2.9.17 C-1170 (FS-532)
2.9.18 C-1171 (FS-532)
2.9.19 C-1172 (FS-532)
2.9.20 C-1173
2.9.21 C-1174
2.9.22 C-1175
2.9.23 C-1176
2.9.24 C-1177
2.9.25 C-1179 (FS-532)
2.9.26 C-1180
2.9.27 C-1181
2.9.28 C-1201
2.9.29 C-1202
2.9.30 C-1203
2.9.31 C-1204
2.9.32 C-1205
2.9.33 C-1206
2.9.34 C-1211
2.9.35 C-1212
2.9.36 C-1213
2.9.37 C-1214
2.9.38 C-1215
2.9.39 C-1216
2.9.40 C-1221
2.9.41 C-1222
2.9.42 C-1223
2.9.43 C-1224
2.9.44 C-1225
2.9.45 C-1226
2.9.46 C-1227
2.9.47 C-1228
2.9.48 C-1229
2.9.49 C-1230
2.10 Solution 6 (C-1231_1270)
2.10.1 C-1231
2.10.2 C-1232
2.10.3 C-1233
2.10.4 C-1234
2.10.5 C-1235
2.10.6 C-1241
2.10.7 C-1242
2.10.8 C-1242
2.10.9 C-1243
2.10.10 C-1243
2.10.11 C-1244
2.10.12 C-1244
2.10.13 C-1245
2.10.14 C-1245
2.10.15 C-1246
2.10.16 C-1246
2.10.17 C-1247
2.10.18 C-1247
2.10.19 C-1248
2.10.20 C-1248
2.10.21 C-1249
2.10.22 C-1249
2.10.23 C-1250
2.10.24 C-1250
2.10.25 C-1251
2.10.26 C-1251
2.10.27 C-1252
2.10.28 C-1252
2.10.29 C-1253
2.10.30 C-1253
2.10.31 C-1254
2.10.32 C-1254
2.10.33 C-1255
2.10.34 C-1256
2.10.35 C-1256
2.10.36 C-1257
2.10.37 C-1258
2.10.38 C-1258
2.10.39 C-1259
2.10.40 C-1259
2.10.41 C-1260
2.10.42 C-1260
2.10.43 C-1261
2.10.44 C-1261
2.10.45 C-1262
2.10.46 C-1262
2.10.47 C-1263
2.10.48 C-1263
2.10.49 C-1264
2.10.50 C-1264
2.10.51 C-1265
2.10.52 C-1265
2.10.53 C-1266
2.10.54 C-1266
2.10.55 C-1267
2.10.56 C-1267
2.10.57 C-1268
2.10.58 C-1268
2.10.59 C-1269
2.10.60 C-1269
2.10.61 C-1270
2.10.62 C-1270
2.11 Solution 7 (C-1271_1400)
2.11.1 C-1271
2.11.2 C-1271
2.11.3 C-1272
2.11.4 C-1272
2.11.5 C-1273
2.11.6 C-1273
2.11.7 C-1274
2.11.8 C-1275
2.11.9 C-1275
2.11.10 C-1276
2.11.11 C-1277
2.11.12 C-1278
2.11.13 C-1279
2.11.14 C-1280
2.11.15 C-1281
2.11.16 C-1282
2.11.17 C-1290
2.11.18 C-1291
2.11.19 C-1292
2.11.20 C-1293
2.11.21 C-1294
2.11.22 C-1295
2.11.23 C-1296
2.11.24 C-1297
2.11.25 C-1298
2.11.26 C-1299
2.11.27 C-1301
2.11.28 C-1302
2.11.29 C-1303
2.11.30 C-1304
2.11.31 C-1305
2.11.32 C-1306
2.11.33 C-1307
2.11.34 C-1308
2.11.35 C-1309
2.11.36 C-1310
2.11.37 C-1311
2.11.38 C-1312
2.11.39 C-1313
2.11.40 C-1330
2.11.41 C-1331
2.11.42 C-1332
2.11.43 C-1333
2.11.44 C-1334
2.11.45 C-1341
2.11.46 C-1342
2.11.47 C-1351
2.11.48 C-1352
2.11.49 C-1353
2.11.50 C-1354
2.11.51 C-1355
2.11.52 C-1356
2.11.53 C-1357
2.11.54 C-1358
2.11.55 C-1359
2.11.56 C-1360
2.11.57 C-1361
2.11.58 C-1364
2.12 Solution 8 (C-1401_1500)
2.12.1 C-1402
2.12.2 C-1403
2.12.3 C-1404
2.12.4 C-1404
2.12.5 C-1406
2.12.6 C-1407
2.12.7 C-1408
2.12.8 C-1411
2.12.9 C-1412
2.12.10 C-1413
2.12.11 C-1431
2.12.12 C-1432
2.12.13 C-1433
2.12.14 C-1433
2.12.15 C-1435
2.12.16 C-1436
2.12.17 C-1437
2.12.18 C-1438
2.12.19 C-1439
2.12.20 C-1440
2.12.21 C-1441
2.12.22 C-1442
2.12.23 C-1451
2.12.24 C-1452
2.12.25 C-1454
2.12.26 C-1455
2.12.27 C-1456
2.12.28 C-1480
2.12.29 C-1499
2.13 Solution 9 (C-1501_1539)
2.13.1 C-1501
2.13.2 C-1502
2.13.3 C-1504
2.13.4 C-1505
2.13.5 C-1506
2.13.6 C-1507
2.13.7 C-1508
2.13.8 C-1509
2.13.9 C-1510
2.13.10 C-1511
2.13.11 C-1512
2.13.12 C-1513
2.13.13 C-1514
2.13.14 C-1515
2.13.15 C-1516
2.13.16 C-1517
2.13.17 C-1518
2.13.18 C-1519
2.13.19 C-1520
2.13.20 C-1521
2.13.21 C-1522
2.13.22 C-1523
2.13.23 C-1524
2.13.24 C-1525
2.13.25 C-1526
2.13.26 C-1527
2.13.27 C-1528
2.13.28 C-1530
2.13.29 C-1531
2.13.30 C-1532
2.13.31 C-1534
2.13.32 C-1537
2.13.33 C-1538
2.14 Solution 10 (C-1540_1633)
2.14.1 C-1540
2.14.2 C-1541
2.14.3 C-1542
2.14.4 C-1543
2.14.5 C-1544
2.14.6 C-1545
2.14.7 C-1546
2.14.8 C-1547
2.14.9 C-1548
2.14.10 C-1549
2.14.11 C-1550
2.14.12 C-1551
2.14.13 C-1552
2.14.14 C-1553
2.14.15 C-1554
2.14.16 C-1555
2.14.17 C-1556
2.14.18 C-1557
2.14.19 C-1558
2.14.20 C-1559
2.14.21 C-1560
2.14.22 C-1561
2.14.23 C-1562
2.14.24 C-1565
2.14.25 C-1566
2.14.26 C-1567
2.14.27 C-1620
2.14.28 C-1621
2.14.29 C-1622
2.14.30 C-1623
2.14.31 C-1625
2.14.32 C-1626
2.14.33 C-1627
2.14.34 C-1628
2.14.35 C-1629
2.14.36 C-1630
2.14.37 C-1632
2.14.38 C-1633
2.15 Solution 11 (C-2001_2400)
2.15.1 C-2001
2.15.2 C-2004
2.15.3 C-2201
2.15.4 C-2202
2.15.5 C-2203
2.15.6 C-2204
2.15.7 C-2211
2.15.8 C-2212
2.15.9 C-2213
2.15.10 C-2214
2.15.11 C-2220
2.15.12 C-2221
2.15.13 C-2222
2.15.14 C-2223
2.15.15 C-2224
2.15.16 C-2225
2.15.17 C-2302*
2.15.18 C-2303*
2.15.19 C-2304*
2.15.20 C-2305*
2.15.21 C-2306*
2.15.22 C-2307*
2.16 Solution 12 (C-2401_2500)
2.16.1 C-2401
2.16.2 C-2402
2.16.3 C-2403
2.16.4 C-2404
2.16.5 C-2431
2.16.6 C-2432
2.16.7 C-2433
2.16.8 C-2434
2.16.9 C-2441
2.16.10 C-2442
2.16.11 C-2443
2.16.12 C-2444
2.16.13 C-2451
2.16.14 C-2452
2.16.15 C-2453
2.16.16 C-2454
2.16.17 C-2455
2.16.18 C-2456
2.16.19 C-2457
2.16.20 C-2458
2.16.21 C-2470
2.17 Solution 13 (C-2701_2800)
2.17.1 C-2701
2.17.2 C-2702
2.17.3 C-2703
2.17.4 C-2704
2.17.5 C-2711
2.17.6 C-2712
2.17.7 C-2713
2.17.8 C-2714
2.17.9 C-2720
2.17.10 C-2721
2.18 Solution 14 (C-2801_3000)
2.18.1 C-2801
2.18.2 C-2802
2.18.3 C-2803
2.18.4 C-2804
2.18.5 C-2811
2.18.6 C-2812
2.18.7 C-2813
2.18.8 C-2814
2.18.9 C-2821
2.18.10 C-2822
2.18.11 C-2823
2.18.12 C-2824
2.18.13 C-2831
2.18.14 C-2832
2.18.15 C-2833
2.18.16 C-2834
2.18.17 C-2840
2.18.18 C-2841
2.19 Solution 15 (C-3001_3500)
2.19.1 C-3101
2.19.2 C-3102
2.19.3 C-3103
2.19.4 C-3104
2.19.5 C-3105
2.19.6 C-3301*
2.19.7 C-3302*
2.19.8 C-3303
2.19.9 C-3304*
2.19.10 C-3305*
2.19.11 C-3307*
2.19.12 C-3308*
2.20 Solution 16 (C-3501_4000)
2.20.1 C-3501 *
2.20.2 C-3502 *
2.20.3 C-3503 *
2.20.4 C-3504 *
2.20.5 C-3508*
2.20.6 C-3509*
2.20.7 C-3510*
2.20.8 C-3511*
2.20.9 C-3512*
2.20.10 C-3513*
2.20.11 C-3515*
2.20.12 C-3517*
2.20.13 C-3518*
2.20.14 C-3519*
2.20.15 C-3801*
2.20.16 C-3802*
2.20.17 C-3803*
2.20.18 C-3807*
2.20.19 C-3901*
2.20.20 C-3902*
2.20.21 C-3903*
2.20.22 C-3904*
2.20.23 C-3905*
2.20.24 C-3906*
2.20.25 C-3907*
2.20.26 C-3908*
2.20.27 C-3909*
2.20.28 C-3910*
2.20.29 C-3911*
2.20.30 C-3912*
2.20.31 C-3913*
2.20.32 C-3917*
2.21 Solution 17 (C-4001_5000)
2.21.1 C-4101
2.21.2 C-4102
2.21.3 C-4103
2.21.4 C-4104
2.21.5 C-4501
2.21.6 C-4502
2.21.7 C-4503
2.21.8 C-4504
2.21.9 C-4505
2.21.10 C-4506
2.21.11 C-4507
2.21.12 C-4508
2.21.13 C-4511
2.21.14 C-4512
2.21.15 C-4513
2.21.16 C-4514
2.21.17 C-4515
2.21.18 C-4516
2.21.19 C-4517
2.21.20 C-4518
2.21.21 C-4520
2.21.22 C-4521
2.21.23 C-4522
2.21.24 C-4601
2.21.25 C-4602
2.21.26 C-4603
2.21.27 C-4604
2.21.28 C-4611
2.21.29 C-4612
2.21.30 C-4613
2.21.31 C-4614
2.21.32 C-4631
2.21.33 C-4632
2.21.34 C-4633
2.21.35 C-4634
2.21.36 C-4641
2.21.37 C-4642
2.21.38 C-4643
2.21.39 C-4644
2.21.40 C-4661
2.21.41 C-4662
2.21.42 C-4663
2.21.43 C-4705
2.21.44 C-4709
2.21.45 C-4713
2.21.46 C-4714
2.21.47 C-4715
2.21.48 C-4716
2.21.49 C-4717
2.21.50 C-4718
2.21.51 C-4719
2.21.52 C-4720
2.21.53 C-4721
2.21.54 C-4722
2.21.55 C-4723
2.21.56 C-4724
2.21.57 C-4725
2.21.58 C-4726
2.21.59 C-4727
2.21.60 C-4728
2.21.61 C-4840
2.21.62 C-4850*
2.22 Solution 18 (C-5001_6000)
2.22.1 C-5001
2.22.2 C-5002 *
2.22.3 C-5003
2.22.4 C-5006
2.22.5 C-5007
2.22.6 C-5010
2.22.7 C-5014
2.22.8 C-5025
2.22.9 C-5100
2.22.10 C-5101
2.22.11 C-5121
2.22.12 C-5301*
2.22.13 C-5305*
2.22.14 C-5307*
2.22.15 C-5309*
2.22.16 C-5310*
2.22.17 C-5311*
2.22.18 C-5401
2.22.19 C-5402
2.22.20 C-5403
2.22.21 C-5404
2.23 Solution 19 (C-6001_7000)
2.23.1 C-6102
2.23.2 C-6103
2.23.3 C-6104
2.23.4 C-6105
2.23.5 C-6401
2.23.6 C-6702
2.23.7 C-6703
2.23.8 C-6704
2.23.9 C-6706
2.23.10 C-6720
2.23.11 C-6725
2.23.12 C-6751
2.23.13 C-6801
2.23.14 C-6802
2.23.15 C-6F01
2.24 Solution 20 (C-7001_9999)
2.24.1 C-7001
2.24.2 C-8001
2.24.3 C-8002
2.24.4 C-8101
2.24.5 C-8102
2.24.6 C-8103
2.24.7 C-8106
2.24.8 C-8107
2.24.9 C-8302
2.24.10 C-8401
2.24.11 C-9401
2.24.12 C-9402
2.25 Solution 20 (C-C001_C200)
2.25.1 C-C101
2.25.2 C-C102
2.25.3 C-C104
2.25.4 C-C109
2.25.5 C-C111
2.25.6 C-C112
2.25.7 C-C113
2.25.8 C-C114
2.25.9 C-C114
2.25.10 C-C116
2.25.11 C-C117
2.25.12 C-C118
2.25.13 C-C119
2.25.14 C-C120
2.25.15 C-C121
2.25.16 C-C123
2.25.17 C-C124
2.25.18 C-C131
2.25.19 C-C132
2.25.20 C-C136
2.25.21 C-C137
2.25.22 C-C138
2.25.23 C-C139
2.25.24 C-C140
2.25.25 C-C150
2.25.26 C-C151
2.25.27 C-C152
2.25.28 C-C156
2.25.29 C-C170
2.26 Solution 22 (C-C201_E100)
2.26.1 C-D010
2.26.2 C-D020
2.26.3 C-D030
2.26.4 C-D040
2.26.5 C-D050
2.26.6 C-D060
2.26.7 C-D070
2.26.8 C-D080
2.26.9 C-D0C0
2.26.10 C-D0D0
2.26.11 C-D0D1
2.26.12 C-D0E1
2.26.13 C-D0E3
2.26.14 C-D0E4
2.26.15 C-D0E5
2.26.16 C-D0E8
2.26.17 C-D0EF
2.26.18 C-D0F0
2.26.19 C-D0F1
2.26.20 C-D0F5
2.26.21 C-D0F6
2.26.22 C-D0F8
2.26.23 C-E001
2.26.24 C-E002
2.26.25 C-E003
2.26.26 C-E004
2.26.27 C-E005
2.26.28 C-E006
2.26.29 C-E007
2.26.30 C-E008
2.26.31 C-E009
2.26.32 C-E012
2.26.33 C-E013
2.26.34 C-E014
2.26.35 C-E015
2.26.36 C-E017
2.26.37 C-E018
3. TROUBLES THAT DO NOT DISPLAY THE MALFUNCTION CODE
3.1 The power of main body does not become active
3.1.1 Activate the main power switch but the power LED of the operation panel does not light up in red
3.1.2 Activate the main power switch and the sub power switch, but the touch panel does not display anything
3.1.3 Activate the sub power switch but the power LED does not switch from red to green
3.1.4 The operation panel stops on the “Please wait starting system” screen
3.2 The power is not supplied to DF
3.3 The power is not supplied to the paper feed option
3.3.1 PF-602m
3.3.2 PF-707
3.3.3 LU-202
3.4 The power is not supplied to the finishing option
3.4.1 RU-509
3.4.2 RU-510
3.4.3 FS-531 /FS-612
3.4.4 FS-532
3.4.5 LS-505/LS-506
3.4.6 FD-503
3.4.7 SD-506
3.4.8 SD-513
3.4.9 PB-503
3.4.10 GP-501
4. IMAGE TROUBLE
4.1 Outline of solution
4.1.1 Test pattern print
4.2 Solution
4.2.1 Image trouble sample illustrations
4.2.2 White line 1, white band 1, color stripe 1, color band 1
4.2.3 White line 2, white band 2, color stripe 2, color band 2
4.2.4 Uneven density 1
4.2.5 Uneven density 2
4.2.6 Gradation error
4.2.7 Inky backside
4.2.8 Color reproduction error
4.2.9 Color registration error
4.2.10 Gray background
4.2.11 Low image density
4.2.12 Color spots
4.2.13 White spots, void areas
4.2.14 Blurry white spots, blurry color spots
4.2.15 Image erasure at leading edge, image erasure at trailing edge
4.2.16 Thick paper leading edge repelling, Thick paper trailing edge repelling
4.2.17 Blank print, black print
4.2.18 Ripple unevenness (solid images of R, B, G)
4.2.19 Moire
4.2.20 Uneven gloss, trails of rollers
4.2.21 Image memory, size memory
4.2.22 Darker at trailing edge, faint at leading edge
4.2.23 Pitch unevenness
4.2.24 Periodical white dot, color dot
4.2.25 Poor fusing performance, offset
4.2.26 Blurred image
4.2.27 Brush effect, image bleeding
4.2.28 Paper crease, bleeding
4.2.29 Developing ghost
4.2.30 Image skew
4.2.31 Image distortion
4.2.32 ACS abnormality
4.2.33 Image abnormality
4.2.34 The density differs between the original and copy outputs
4.2.35 The color differs between the original and copy outputs
5. IC PROTECTOR
5.1 Outline
5.2 IC protector list
5.2.1 bizhub PRESS C1070/C1070P/C71hc/C1060
5.2.2 PF-602m, HT-504
5.2.3 PF-707, HT-506
5.2.4 LU-202
5.2.5 RU-509, HM-102
5.2.6 FS-531
5.2.7 FS-612
5.2.8 PI-502
5.2.9 FS-532
5.2.10 SD-510
5.2.11 PK-522
5.2.12 LS-505
5.2.13 LS-506
5.2.14 FD-503
5.2.15 SD-506
5.2.16 SD-513
5.2.17 TU-503
5.2.18 FD-504
5.2.19 PB-503
5.3 IC protector location
5.3.1 bizhub PRESS C1070/C1070P/C71hc/C1060
5.3.2 PF-602m, HT-504
5.3.3 PF-707, HT-506
5.3.4 LU-202
5.3.5 RU-509, HM-102
5.3.6 FS-531
5.3.7 FS-612
5.3.8 PI-502
5.3.9 FS-532
5.3.10 SD-510
5.3.11 PK-522
5.3.12 LS-505
5.3.13 LS-506
5.3.14 SD-506
5.3.15 SD-513
5.3.16 TU-503
5.3.17 FD-504
6. TROUBLESHOOTING (IC-602)
6.1 IC malfunction code list
6.2 IC solution
6.2.1 00-001
6.2.2 00-002
6.2.3 01-001
6.2.4 01-002
7. TROUBLESHOOTING (GP-501)
7.1 TROUBLESHOOTING (GP-501)
7.2 Troubleshooting
7.2.1 Troubleshooting
7.2.2 General
7.2.3 Back Gauge
7.2.4 Die Set
7.3 Initial Service Action
7.3.1 Initial Service Action
7.4 Mis-Feed Service Action
7.4.1 Mis-Feed Service Action
7.5 Final Service Action
7.5.1 Final Service Action
8. OTHER ABNORMALITIES (ERROR CODES, TROUBLESHOOTINGS)
L) PARTS/CONNECTOR LAYOUT DRAWING
1. PARTS LAYOUT DRAWING
1.1 bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
1.1.1 Main body rear side 1
1.1.2 Main body rear side 2
1.1.3 Main body upper surface
1.1.4 Main body left side
1.1.5 Main body front side1
1.1.6 Main body front side2
1.1.7 Write section
1.1.8 Developing section
1.1.9 Intermediate transfer section
1.1.10 Image correction unit section
1.1.11 Paper feed tray
1.1.12 Vertical conveyance section
1.1.13 Registration section
1.1.14 Duplex section 1
1.1.15 Duplex section 2
1.1.16 Duplex section 3
1.1.17 Fusing section
1.1.18 Paper exit section
1.1.19 Operation panel section
1.2 DF-626
1.2.1 Front side
1.2.2 Top face side
1.2.3 Left side
1.2.4 Rear side
1.3 PF-602m/HT-504/505
1.3.1 Configuration front side
1.3.2 Configuration rear side
1.3.3 Vertical conveyance section
1.3.4 Horizontal conveyance section
1.3.5 Tray section 1
1.3.6 Tray section2
1.4 PF-707, HT-506
1.4.1 Front side
1.4.2 Rear side
1.4.3 Vertical conveyance section front side
1.4.4 Vertical conveyance section rear side
1.4.5 Vertical conveyance section top side
1.4.6 Horizontal conveyance section bottom side
1.4.7 Horizontal conveyance section rear side
1.4.8 Paper feed trays 1 to 3 section
1.4.9 Paper feed suction section
1.4.10 HT-506
1.5 LU-202/HT-503
1.5.1 Paper feed/up/down section
1.5.2 Inside the machine
1.5.3 HT-503
1.6 MB-506
1.7 OT-502
1.8 EF-103
1.9 RU-516
1.10 RU-517
1.11 RU-509/HM-102
1.11.1 Right side
1.11.2 Left-side view
1.11.3 Rear side 1
1.11.4 Rear side2
1.11.5 Humidification section front side
1.11.6 Humidification section rear side
1.11.7 Output paper density detection section
1.12 RU-510
1.12.1 Right side
1.12.2 Left-side view
1.12.3 Rear side
1.13 FS-531
1.13.1 Front side
1.13.2 Rear side
1.13.3 Stacker section rear side
1.13.4 Stapler section
1.14 FS-612
1.14.1 Front side
1.14.2 Rear side
1.14.3 Folding section
1.14.4 Stapler section
1.15 PK-512/513
1.16 PI-502
1.17 FS-532
1.17.1 Rear side
1.17.2 Right side
1.17.3 Left side 1
1.17.4 Left side 2
1.17.5 Front side
1.17.6 Upper surface
1.17.7 Stacker 1
1.17.8 Stacker 2
1.17.9 Stacker 3
1.17.10 Stapler
1.18 SD-510
1.18.1 Rear side
1.18.2 Front side
1.18.3 Bottom 1
1.18.4 Bottom 2
1.18.5 Stapler
1.19 PK-522
1.20 MK-732
1.21 LS-505
1.21.1 Front side
1.21.2 Upper surface
1.21.3 Rear side
1.21.4 Shift unit
1.22 LS-506
1.22.1 Front side
1.22.2 Upper surface
1.22.3 Rear side
1.22.4 Shift unit
1.23 FD-503
1.23.1 Conveyance section front side/right side
1.23.2 Major boards in the power source section
1.23.3 Conveyance section rear side/left side
1.23.4 PI rear side
1.23.5 PI upper surface
1.23.6 PI lower tray
1.23.7 Punch section
1.23.8 Folding unit front side/right side
1.23.9 Folding unit rear side/left side
1.24 SD-506
1.24.1 Horizontal conveyance section
1.24.2 Right angle conveyance section
1.24.3 Folding section
1.24.4 Saddle stitching section
1.24.5 Bundle processing section
1.24.6 Trimmer section
1.24.7 Left-side view
1.24.8 Front side
1.24.9 Rear side
1.25 SD-513
1.25.1 Rear console front side 1
1.25.2 Rear console front side 2
1.25.3 Rear console rear side
1.25.4 Front console
1.25.5 Entrance conveyance section
1.25.6 Folding conveyance section
1.25.7 Sub tray/tri-folding tray section 1
1.25.8 Sub tray/tri-folding tray section 2
1.25.9 Saddle stitching section
1.25.10 Booklet movement section
1.25.11 Clamp section
1.25.12 Trimmer section
1.25.13 Booklet tray section
1.26 CR-101
1.27 TU-503
1.28 FD-504
1.28.1 Clamp up down section
1.28.2 Square-fold section
1.28.3 SD-513 left side
1.29 PB-503
1.29.1 SC section
1.29.2 Clamp section
1.29.3 Pellet supply section
1.29.4 Glue tank section
1.29.5 Cover paper supply section
1.29.6 Cover paper table section
1.29.7 Book stock section
1.29.8 Conveyance section and framework section
1.29.9 Relay conveyance section
1.30 GP-501
1.30.1 Rear side 1/Right side 1
1.30.2 Rear side 2/Left side
1.30.3 Right side 2
1.30.4 Front side
1.30.5 Bypass conveyance section
1.30.6 Punch conveyance section
1.31 GP-502
2. CONNECTOR LAYOUT DRAWING IN BOARD
2.1 Bizhub PRESS C1070/C1070P/C71hc/C1060, Bizhub PRO C1060L
2.1.1 Overall control board
2.1.2 Printer control board
2.1.3 Printer image processing board
2.1.4 Scanner image processing board
2.1.5 Scanner drive board
2.1.6 Conveyance drive board
2.1.7 Drum drive board
2.1.8 DC power supply/1
2.1.9 DC power supply/2
2.1.10 High voltage unit/1
2.1.11 High voltage unit/2
2.1.12 Operation board/1
2.1.13 Operation board/2
2.1.14 LCD board
2.1.15 CCD board
2.1.16 Scanner inverter board
2.1.17 NVRAM board
2.1.18 USB relay board
2.1.19 Fusing control board/1 (only for Europe)
2.1.20 Fusing control board/2 (only for Europe)
2.1.21 Fusing control board/3 (FUSCB3) (only for Europe)
2.2 DF-626
2.2.1 DF control board (DFCB)
2.2.2 Relay board (REYB)
2.3 PF-602m/HT-504/505
2.3.1 PF drive board (PFDB)
2.4 PF-707/HT-506
2.4.1 PF drive board (PFDB)
2.4.2 AC drive board (ACDB)
2.4.3 DC power supply/1, /2 (DCPS/1, /2)
2.4.4 Multi-feed detection board/R, /S (MFDBR, MFDBS)
2.5 LU-202/HT-503
2.5.1 LU drive board (LUDB)
2.5.2 AC drive board (ACDB)
2.6 RU-516/RU-517
2.6.1 High voltage unit (HV)
2.7 RU-509/HM-102
2.7.1 RU control board (RUCB)
2.7.2 HM drive board (HMDB)
2.7.3 DC power supply (DCPS)
2.7.4 Color density detection board/Y, /M, /C, /K (CDDBY, CDDBM, CDDBC, CDDBK)
2.7.5 Color density control board (CDCB)
2.7.6 Color density relay board (CDRLB)
2.7.7 Jam indication board (JAMIB)
2.8 RU-510
2.8.1 RU control board (RUCB)
2.8.2 Jam indication board (JAMIB)
2.9 FS-531
2.9.1 FNS control board (FNSCB)
2.9.2 Relay board (RB)
2.10 FS-612
2.10.1 FNS control board (FNSCB)
2.10.2 Relay board (RB)
2.11 PK-512/513
2.11.1 Punch drive board (PDB)
2.11.2 Paper size sensor board
2.12 PI-502
2.12.1 PI drive board (PIDB)
2.12.2 PI operation board (PIOB)
2.13 FS-532
2.13.1 FNS control board
2.13.2 Jam indication board
2.14 SD-510
2.14.1 SD control board
2.15 PK-522
2.15.1 Punch drive board (PDB)
2.15.2 Paper size sensor board
2.16 LS-505/LS-506
2.16.1 LS control board (LSCB)
2.16.2 Relay board/1 (RLB/1)
2.16.3 Relay board/2 (RLB/2)
2.16.4 DC power supply (DCPS)
2.16.5 Relay board (RLB)
2.17 FD-503
2.17.1 FD control board (FDCB)
2.17.2 Punch drive board (PDB)
2.17.3 Folding drive board (FDB)
2.17.4 PI drive board (PIDB)
2.17.5 FD operation board (FDOB)
2.17.6 Jam indication board (JAMIB)
2.17.7 DC power supply (DCPS)
2.17.8 Multi feed detection board/1, /2 (MFDB1, 2)
2.18 SD-506
2.18.1 SD control board (SDCB)
2.18.2 SD drive board (SDDB)
2.18.3 SD drive board/2 (SDDB/2)
2.18.4 DC power supply/1 (DCPS1)
2.18.5 DC power supply/2 (DCPS2)
2.18.6 DC power supply/3 (DCPS3)
2.18.7 Jam indication board/1 (JAMIB/1)
2.18.8 Jam indication board/2 (JAMIB/2)
2.19 SD-513
2.19.1 SD control board (PCB1)
2.19.2 SD drive board (PCB2)
2.19.3 Rear console jam indication board (PCB5)
2.19.4 Front console jam indication board (PCB6)
2.19.5 DC power supply/1 (DCPS1)
2.19.6 DC power supply/2 (DCPS2)
2.20 TU-503
2.20.1 Slitter drive board (TUDB)
2.21 FD-504
2.21.1 SQF drive board (SQFDB)
2.22 PB-503
2.22.1 PB control board (PBCB)
2.22.2 AC drive board (ACDB)
2.22.3 PB drive board/1 (PBDB1)
2.22.4 PB drive board/2 (PBDB2)
2.22.5 PB drive board/3 (PBDB3)
2.22.6 Jam indication board/1 (JAMB1)
2.22.7 Jam indication board/2 (JAMB2)
2.22.8 Manual operation board (OB1)
2.22.9 Booklet stock operation board (OB2)
2.22.10 DC power supply/1 (DCPU/1)
2.22.11 DC power supply/2 (DCPU/2)
2.22.12 DC power supply/3 (DCPU/3)
2.22.13 DC power supply/4 (DCPU/4)
2.22.14 DC power supply/5 (DCPU/5)
2.23 GP-501
2.23.1 Punch Controller PCB
2.24 GP-502
3. RELAY CONNECTOR LAYOUT DRAWING
3.1 SD-506
3.1.1 Right side
3.1.2 Left side
3.1.3 Rear side-1
3.1.4 Rear side-2
3.1.5 Folding section
3.1.6 Saddle stitching section-1
3.1.7 Saddle stitching section-2
3.2 PB-503
3.2.1 Rear side-1
3.2.2 Rear side 2
3.2.3 Rear side 3
3.2.4 Rear side 4
3.2.5 Rear side 5
3.2.6 Front side
3.2.7 Sub compile (SC) section
3.2.8 Clamp section
3.2.9 Cover paper supply section
3.2.10 Cover paper table section
3.2.11 Book stock section
3.2.12 Conveyance section
3.2.13 Pellet supply section
3.2.14 Relay conveyance section
M) TIMING CHART
1. Bizhub PRESS C1070/C1070P/C71hc/C1060, Bizhub PRO C1060L
1.1 Timing chart when the sub power switch becomes active (in the morning)
1.2 Timing chart when the sub power switch becomes active (not in the morning)
1.3 Timing chart of the duplex mode
1.3.1 Operation condition
1.3.2 Timing chart
2. DF-626
2.1 Timing chart of the simplex mode
2.1.1 Operation condition
2.1.2 Timing chart diagram
2.2 Timing chart of the duplex mode
2.2.1 Operation condition
2.2.2 Timing chart diagram
3. PF-602m
3.1 Tray4, A4, 2 sheets of original
4. PF-707
4.1 Timing chart of the simplex mode
4.1.1 Operation condition
4.1.2 Timing chart
5. LU-202
5.1 A4, simplex, 2 sheets
5.2 A3, simplex, 2 sheets
6. RU-509/HM-102
6.1 Timing chart of the humidifier OFF mode (bypass conveyance)
6.1.1 Operation condition
6.1.2 Timing chart
6.2 Timing chart of the humidification mode
6.2.1 Operation condition
6.2.2 Timing chart
7. RU-510
7.1 Timing chart of the straight exit mode
7.1.1 Operation condition
7.1.2 Timing chart
7.2 Timing chart of the single sheet reverse/exit mode
7.2.1 Operation condition
7.2.2 Timing chart
7.3 Timing chart of the double sheets reverse/exit conveyance mode
7.3.1 Operation condition
7.3.2 Timing chart
8. FS-531
8.1 Timing chart of the sort mode
8.1.1 Operation condition
8.1.2 Timing chart
8.2 Timing chart of the flat-stapling mode
8.2.1 Operation condition
8.2.2 Timing chart
9. FS-612
9.1 Timing chart of the sort mode
9.1.1 Operation condition
9.1.2 Timing chart
9.2 Timing chart of the flat-stapling mode
9.2.1 Operation condition
9.2.2 Timing chart
9.3 Timing chart of the saddle stitching mode
9.3.1 Operation condition
9.3.2 Timing chart
9.4 Timing chart of the tri-folding mode
9.4.1 Operation condition
9.4.2 Timing chart
10. PK-512/513
10.1 Punch, 2 flat stitching staples, A4, 2 originals, 3 copies, Single side
11. PI-502
11.1 Timing chart of the PI automatic paper feed mode
11.1.1 Operation condition
11.1.2 Timing chart
12. FS-532
12.1 Timing chart of the straight mode
12.1.1 Operation condition
12.1.2 Timing chart
12.2 Timing chart of the staple mode
12.2.1 Operation condition
12.2.2 Timing chart
13. SD-510
13.1 Time chart of the saddle stitching mode
13.1.1 Operation condition
13.1.2 Timing chart
13.2 Timing chart of the folding mode
13.2.1 Operation condition
13.2.2 Timing chart
13.3 Timing chart of the tri-folding mode
13.3.1 Operation condition
13.3.2 Timing chart
14. PK-522
14.1 Timing chart of the punch mode
14.1.1 Operation condition
14.1.2 Timing chart
15. LS-505
15.1 Timing chart of the straight mode
15.1.1 Operation condition
15.1.2 Timing chart
15.2 Timing chart of the shift mode
15.2.1 Operation condition
15.2.2 Timing chart
15.3 Timing chart of the sub tray mode
15.3.1 Operation condition
15.3.2 Timing chart
15.4 Timing chart of the coupling mode
15.4.1 Operation condition
15.4.2 Timing chart
16. LS-506
16.1 Timing chart of the straight mode
16.1.1 Operation condition
16.1.2 Timing chart
16.2 Timing chart of the shift mode
16.2.1 Operation condition
16.2.2 Timing chart
16.3 Timing chart of the sub tray mode
16.3.1 Operation condition
16.3.2 Timing chart
16.4 Timing chart of the coupling mode
16.4.1 Operation condition
16.4.2 Timing chart
17. FD-503
17.1 Timing chart of the letter fold-in mode
17.1.1 Operation condition
17.1.2 Timing chart
17.2 Timing chart of the letter fold-out mode
17.2.1 Operation condition
17.2.2 Timing chart
17.3 Timing chart of the double parallel mode
17.3.1 Operation condition
17.3.2 Timing chart
17.4 Timing chart of the half-folding mode
17.4.1 Operation condition
17.4.2 Timing chart
17.5 Timing chart of the gate fold mode
17.5.1 Operation condition
17.5.2 Timing chart
17.6 Timing chart of the Z-fold mode
17.6.1 Operation condition
17.6.2 Timing chart
17.7 Timing chart of the PI cover paper insertion mode
17.7.1 Operation condition
17.7.2 Timing chart
17.8 Timing chart of the punch mode
17.8.1 Operation condition
17.8.2 Timing chart
18. SD-506
18.1 Timing chart of the straight mode
18.1.1 Operation condition
18.1.2 Timing chart
18.2 Timing chart of the sub tray mode
18.2.1 Operation condition
18.2.2 Timing chart
18.3 Timing chart of the overlap tri-folding mode
18.3.1 Operation condition
18.3.2 Timing chart
18.4 Timing chart of the saddle stitching (trimmer) mode
18.4.1 Operation condition
18.4.2 Timing chart
19. SD-513
19.1 Timing chart of the straight mode
19.1.1 Operation condition
19.1.2 Timing chart
19.2 Timing chart of the sub tray mode
19.2.1 Operation condition
19.2.2 Timing chart
19.3 Timing chart of the overlap tri-folding mode
19.3.1 Operation condition
19.3.2 Timing chart
19.4 Timing chart of the multi half-folding mode
19.4.1 Operation condition
19.4.2 Timing chart
19.5 Time chart of the saddle stitching mode
19.5.1 Operation condition
19.5.2 Timing chart
19.6 Time chart of the square-fold mode
19.6.1 Operation condition
19.6.2 Timing chart
19.7 Time chart of the crease and slit mode
19.7.1 Operation condition
19.7.2 Timing chart
20. PB-503
20.1 Timing chart of the sub tray paper exit mode
20.1.1 Operation condition
20.1.2 Timing chart
20.2 Timing chart of the perfect binding mode (PB cover paper supply)
20.2.1 Operation condition
20.2.2 Timing chart
20.3 Timing chart of the perfect binding mode (Main body cover paper supply)
20.3.1 Operation condition
20.3.2 Timing chart
20.4 Timing chart of the relay conveyance mode
20.4.1 Operation condition
20.4.2 Timing chart
N) WIRING DIAGRAM
1. bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L
1.1 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (1/4)
1.2 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (2/4)
1.3 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (3/4)
1.4 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (4/4)
2. DF-626
3. PF-602m
4. PF-707
4.1 PF-707 (1/2)
4.2 PF-707 (2/2)
5. LU-202
6. EF-103
7. RU-516
8. RU-517
9. RU-509
10. RU-510
11. FS-531
12. FS-612
13. PK-512/513
14. PI-502
15. FS-532
16. SD-510
17. PK-522
18. LS-505
19. LS-506
20. FD-503
21. SD-506
22. SD-513
22.1 SD-513 (1/2)
22.2 SD-513 (2/2)
23. CR-101
24. TU-503
25. FD-504
26. PB-503
27. GP-501
28. GP-502
O) THEORY OF OPERATION bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. INTERFACE SECTION
2.1 Configuration
2.1.1 Main body right side
2.1.2 Main body left side
2.1.3 Main body upper side
3. SCANNER SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 The control when the sub power is activated
3.3.2 Control when the start button is enabled
3.3.3 Original reading area
3.3.4 Original size detection control
3.3.5 ACS processing
3.3.6 Line detection control
3.3.7 The dust removal control
3.3.8 Image processing
4. WRITING SECTION
4.1 Configuration
4.2 Operation
4.2.1 Exposure path
4.2.2 Writing control
4.2.3 Writing area
4.2.4 Color registration control
4.2.5 Front and back sides skew correction in the main scan direction
4.2.6 Back side magnification adjustment in sub scan direction
4.2.7 Image stabilization control
5. PHOTO CONDUCTOR SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Erase lamp (EL) control
5.3.2 Image stabilization control
6. CHARGING SECTION
6.1 Configuration
6.2 Operation
6.2.1 Charging control
6.2.2 Image stabilization control
7. DEVELOPING SECTION
7.1 Configuration
7.2 Drive
7.3 Operation
7.3.1 Developer conveyance
7.3.2 Developing bias
7.3.3 Developing suction control
7.3.4 Developing cooling control
7.3.5 Auto refining developing system
7.3.6 Image stabilization control
8. TONER SUPPLY SECTION
8.1 Configuration
8.2 Drive
8.2.1 Toner bottle drive
8.2.2 Toner supply drive
8.3 Operation
8.3.1 Toner conveyance device
8.3.2 Toner supply control to the toner hopper
8.3.3 Toner supply control to the developing unit
8.3.4 Remaining toner amount detection control
8.3.5 Stop control of printing without toner
9. INTERMEDIATE TRANSFER SECTION
9.1 Configuration
9.2 Drive
9.2.1 Transfer belt conveyance pressure drive
9.2.2 2nd transfer pressure release mechanism
9.3 Operation
9.3.1 Transfer belt conveyance, 1st transfer roller pressure and release mechanism
9.3.2 1st transfer control
9.3.3 2nd transfer mechanism
9.3.4 2nd transfer control
9.3.5 Separation claw control
9.3.6 Image correction unit shutter mechanism
9.3.7 Blade setting mode control
9.3.8 Belt filming prevention control
9.3.9 Image stabilization control
10. TONER COLLECTION SECTION
10.1 Configuration
10.2 Drive
10.3 Operation
10.3.1 Toner collection control
10.3.2 Waste toner box detection control
10.3.3 Waste toner box full detection control
11. PAPER FEED SECTION
11.1 Configuration
11.2 Drive
11.2.1 Paper feed drive
11.2.2 Tray up down drive
11.3 Operation
11.3.1 Up down control
11.3.2 Paper size detection control
11.3.3 Paper feed control
11.3.4 Remaining paper detection control
11.3.5 Dehumidification heater control (HT-511 option)
12. VERTICAL CONVEYANCE SECTION
12.1 Configuration
12.2 Drive
12.3 Operation
12.3.1 Vertical conveyance control
13. REGISTRATION SECTION
13.1 Configuration
13.2 Drive
13.2.1 Registration roller drive, registration roller swing drive
13.2.2 Registration roller pressure release drive
13.2.3 Loop roller drive
13.2.4 Loop roller pressure release drive
13.3 Operation
13.3.1 Loop control
13.3.2 Loop roller pressure release control
13.3.3 Registration roller pressure release control
13.3.4 Centering adjustment control
13.3.5 Registration operation
13.3.6 Paper leading edge timing adjustment control
13.3.7 Registration speed control
14. FUSING SECTION
14.1 Configuration
14.2 Drive
14.2.1 Fusing roller drive
14.2.2 Fusing pressure release drive
14.2.3 Fusing swing drive
14.3 Operation
14.3.1 Fusing roller drive control
14.3.2 Pressure release control
14.3.3 Fusing temperature control
14.3.4 Malfunction protection
14.3.5 Fusing roller/Lw cooling control
14.3.6 Fusing recovery control
14.3.7 Fusing air separation control
14.3.8 Fusing swing control
15. DUPLEX SECTION
15.1 Configuration
15.2 Drive
15.2.1 Intermediate conveyance, ADU conveyance drive
15.2.2 ADU reverse roller drive
15.2.3 Intermediate conveyance roller pressure and release drive
15.2.4 ADU roller pressure and release drive
15.3 Operation
15.3.1 Intermediate conveyance roller pressure and release mechanism
15.3.2 ADU roller pressure and release drive
15.3.3 Paper reverse control
15.3.4 ADU conveyance control
16. REVERSE AND EXIT SECTION
16.1 Configuration
16.2 Drive
16.2.1 Reverse and exit conveyance drive 1
16.2.2 Reverse and exit conveyance drive 2
16.2.3 Paper exit drive
16.3 Operation
16.3.1 Conveyance control
16.3.2 Reverse and exit timing control
16.3.3 Paper exit de-curler roller pressure control
16.3.4 Reverse de-curler roller pressure control
17. IMAGE STABILIZATION CONTROL
17.1 Outline
17.2 Long correction control
17.2.1 Outline
17.2.2 Automatic long correction control
17.2.3 Manual long correction control
17.2.4 Operation flow of the long correction control
17.2.5 Long correction control and color density control (periodical adjustment) with RU-509
17.3 Stabilization control between images
17.3.1 Outline
17.3.2 Dot diameter correction between images
17.4 Middle correction control
17.4.1 Outline
17.4.2 Automatic middle correction control
17.4.3 Middle correction for the measurement (only when RU-509 is installed)
17.4.4 Operation flow of the middle correction control
17.5 Other image stabilization controls
17.5.1 Color registration correction control
18. IMAGE PROCESSING SECTION
18.1 Image processing in the scanner section
18.1.1 Image processing flow in the scanner section
18.1.2 Photoelectric conversion
18.1.3 A/D conversion
18.1.4 Shading correction
18.1.5 RGB gap correction
18.1.6 Chroma aberration correction
18.1.7 Color space conversion
18.1.8 Magnification processing in the main scan direction
18.1.9 Color conversion, character edge regeneration, color balance adjustment
18.1.10 Area discrimination
18.1.11 Image distinction
18.1.12 AE control
18.1.13 Reduction processing in the main and sub scan direction
18.2 Image processing in the write section
18.2.1 Image processing flow in the write section
18.2.2 DRAM (Local), DRAM (System), HDD
18.2.3 Color conversion, ACS process
18.2.4 Image compressing (Scanner)
18.2.5 Image expansion (Scanner)
18.2.6 Magnification processing in the sub scan direction
18.2.7 Cell average (Scanner)
18.2.8 Image compressing (IC-602)
18.2.9 Image enlargement (IC-602, IC-308, IC-415)
18.2.10 Skeletonization/Outline letter emphasis
18.2.11 Outline emphasis
18.2.12 Smoothing
18.2.13 Toner amount save
18.2.14 Color sensor correction
18.2.15 IC-602 calibration correction (Standard)
18.2.16 Density balance
18.2.17 Gradation correction gamma
18.2.18 G7 calibration correction
18.2.19 Screen processing, Error diffusion operation
18.2.20 Delay control between drums
18.2.21 PWM gamma
18.2.22 PWM conversion
18.2.23 Writing unit/Y, writing unit/M, writing unit/C, writing unit/K
19. POWER SOURCE SECTION
19.1 Operating parts with the connection of the power cord
19.1.1 Configuration
19.1.2 Operation
19.2 Operating parts when the main power switch (SW1) becomes active
19.2.1 Configuration
19.2.2 Operation
19.3 Operating parts when the sub power switch (SW2) becomes active
19.3.1 Configuration
19.3.2 Operation
19.4 Power cord
19.4.1 Configuration
19.5 Operating parts when the dehumidification heater switch (SW5) becomes active
19.5.1 Configuration
19.5.2 Operation
20. FAN SECTION
20.1 Configuration
20.2 Operation
20.2.1 Image processing cooling fan (FM1) control
20.2.2 Power supply cooling fan/1 (FM2) control
20.2.3 Power supply cooling fans/2 (FM3), power supply cooling fans/3 (FM4), power supply cooling fans/4 (FM5) control
O-103
20.2.4 Drum motor cooling fan/1 (FM6), drum motor cooling fan/2 (FM7) control
20.2.5 Fusing exhaust fan (FM8) control
20.2.6 Fusing belt exhaust fan (FM9) control
20.2.7 Fusing separation fan/1 (FM10), fusing separation fan/2 (FM11), fusing separation fan/3 (FM12) control
20.2.8 Fusing intake fan (FM13) control
20.2.9 Exhaust fan/Rr (FM14) abnormality
20.2.10 Exhaust fan/Fr (FM15) control
20.2.11 Transfer belt fan (FM17) control
20.2.12 PH cooling fan (FM18) control
20.2.13 Tacking fan/1 (FM19), Tacking fan/2 (FM20), Tacking fan/3 (FM21) control
20.2.14 Cyclone exhaust fan (FM22) control
20.2.15 Paper exit cooling fan/1 (FM23), paper exit cooling fan/2 (FM25) control
20.2.16 ADU exhaust fan (FM24) control
20.2.17 Developing fan/1 (FM26), Developing fan/2 (FM27) and Developing fan/3 (FM28) control
20.2.18 ADU cooling fan (FM29) control
20.2.19 ADU reverse motor fan (FM30) control
20.2.20 Fusing roller cooling fans/1 (FM33) and Fusing roller cooling fans/2 (FM34) control
21. COUNTER SECTION
21.1 Configuration
21.2 Operation
22. ACS CONTROL
22.1 Switching from color mode to black and white mode
22.1.1 Outline
22.1.2 Sequence of switching from color mode to black and white mode
22.1.3 Sequence of switching from black and white mode to color mode
22.1.4 Timing of switching from color mode to black and white mode
22.2 Count at ACS
22.2.1 Black and white mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C released)
22.2.2 Color mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C, 1st transfer roller/K pressed)
23. IC-602/HDD/UPGRADE KIT (UK)
23.1 Configuration
23.2 Operation
23.2.1 Components of IC-602A (Option for C1070, C1060, C1060L)
23.2.2 Components of IC-602B (Option for C1070P, C71hc)
23.2.3 HDD section components
23.2.4 Components of UK-104
23.2.5 Components of UK-207
24. AUTHENTICATION DEVICE
24.1 Authentication unit (IC card type: AU-201/AU-201S)
PA) THEORY OF OPERATION DF-626
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Normal original mode
1.2.2 Mixed original mode
1.2.3 Z-Folded original mode
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Tray up and down drive
2.2.2 Paper feed drive
2.3 Operation
2.3.1 Original feed tray ascent and descent mechanism
2.3.2 Original feed mechanism
2.3.3 Original set detection
2.3.4 Original size detection mechanism
3. CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Registration roller drive
3.2.2 Reading roller drive
3.2.3 Reading roller pressure release lever
3.2.4 Glass cleaning drive
3.3 Operation
3.3.1 Paper feed mechanism
3.3.2 Reading section roller pressure release control
3.3.3 DF original glass contamination prevention control
4. REVERSE AND EXIT SECTION
4.1 Configuration
4.2 Drive
4.2.1 Reverse and exit drive
4.2.2 Reverse roller pressure release drive
4.2.3 Conveyance path switching drive
4.3 Operation
4.3.1 Original conveyance mechanism
4.3.2 Reverse and exit section switching mechanism
4.3.3 Reverse roller pressure release control
5. OTHERS
5.1 Open and close detection section
5.1.1 DF angle open and close detection mechanism
5.1.2 DF open and close detection mechanism
5.2 Machine internal cooling mechanism
PB) THEORY OF OPERATION PF-602m/HT-504/505
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PAPER FEED SUCTION SECTION
2.1 Configuration
2.2 Drive
2.2.1 Tray lift drive
2.2.2 Paper feed drive
2.2.3 Pick-up drive
2.3 Operation
2.3.1 Up down control
2.3.2 Size detection control
2.3.3 Pick-up mechanism
2.3.4 Separation mechanism
2.3.5 Air assist mechanism
2.3.6 Paper empty detection control
2.3.7 Remaining paper detection control
2.3.8 Tray lock control
3. CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Pre-registration control
3.3.2 Conveyance control
3.3.3 Multi feed detection control
4. OTHERS
4.1 Dehumidification heater control
4.2 Tray damper mechanism
4.3 Main body assist mechanism
4.3.1 Filter replacement assy retaining mechanism
4.3.2 Filter replacement assy ventilation mechanism
5. HT-504/505 (OPTIONAL)
5.1 Configuration
5.2 Operation
5.2.1 Dehumidifier fan heater control
PC) THEORY OF OPERATION PF-707/HT-506
1. OUTLINE
1.1 UNIT CONFIGURATION
1.2 Paper path
2. PAPER FEED TRAY SECTION
2.1 Configuration
2.2 Drive
2.2.1 Tray lift drive
2.2.2 Side guide shutter drive
2.2.3 Paper leading edge shutter drive
2.2.4 Paper feed drive
2.3 Operation
2.3.1 Up down control
2.3.2 Size detection control
2.3.3 Air control
2.3.4 Paper empty detection control
2.3.5 Remaining paper detection control
2.3.6 Tray lock control
3. PAPER FEED SUCTION SECTION
3.1 Configuration
3.2 Drive
3.2.1 Paper feed drive
3.2.2 Paper feed suction drive
3.3 Operation
3.3.1 Suction control
3.3.2 Paper feed belt control
4. VERTICAL CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Vertical conveyance control
5. HORIZONTAL CONVEYANCE SECTION
5.1 Configuration
5.2 Drive
5.2.1 Horizontal conveyance drive
5.2.2 Horizontal conveyance roller pressure release drive
5.3 Operation
5.3.1 Pre-registration control
5.3.2 Horizontal conveyance control
5.3.3 Horizontal conveyance roller pressure release control
5.3.4 Multi-feed detection control
6. OTHERS
6.1 Internal heater control
6.2 Main body assist mechanism
6.2.1 Machine internal cooling mechanism
7. HT-506 (Option)
7.1 Configuration
7.2 Operation
7.2.1 Dehumidifier fan heater control
PD) THEORY OF OPERATION LU-202/HT-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Paper feed drive
2.2.2 Pick-up drive
2.3 Operation
2.3.1 Paper feed control
2.3.2 Paper empty detection control
2.3.3 Remaining paper detection control
2.3.4 Size detection control
3. UP DOWN SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Up down control
4. OTHERS
4.1 Dehumidification heater control
4.2 Interlock switch control
5. HT-503 (OPTIONAL)
5.1 Configuration
5.2 Operation
5.2.1 Dehumidifier fan heater control
PE) THEORY OF OPERATION MB-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Paper feed drive
2.2.2 Up down drive
2.3 Operation
2.3.1 Up down control
2.3.2 Paper size detection control
2.3.3 Paper feed control
2.3.4 Paper empty control
2.3.5 Remaining paper detection control
PF) THEORY OF OPERATION OT-502
1. Outline
1.1 Unit configuration
1.2 Paper path
2. Conveyance section
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Conveyance control
2.3.2 Paper exit full detection control
PG) THEORY OF OPERATION EF-103
1. OUTLINE
1.1 Way to distinguish the fusing unit between C1070, C1070P, C71hc, C1060 and EF-103
1.2 Unit configuration
1.3 Paper path
2. FUSING SECTION
2.1 Configuration
2.2 Drive
2.2.1 Fusing roller drive
2.2.2 Fusing pressure release drive
2.2.3 Fusing swing drive
2.3 Operation
2.3.1 Fusing roller drive control
2.3.2 Pressure release control
2.3.3 Fusing temperature control
2.3.4 Malfunction protection
2.3.5 Fusing roller/Lw cooling control
2.3.6 Fusing recovery control
2.3.7 Fusing air separation control
2.3.8 Fusing swing control
3. PAPER FEED ASSIST SECTION
3.1 Configuration
3.2 Operation
PH) THEORY OF OPERATION RU-516
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Conveyance control
3. POWER SOURCE SECTION
3.1 Configuration
3.2 Operation
3.2.1 Outline
3.2.2 Operation condition
3.2.3 Operation timing
PI) THEORY OF OPERATION RU-517
1. Outline
1.1 Unit configuration
1.2 Paper path
2. Conveyance section
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Conveyance control
3. POWER SOURCE SECTION
3.1 Configuration
3.2 Operation
3.2.1 Outline
3.2.2 Operation condition
3.2.3 Operation timing
3.2.4 Interlock switch control
PJ) THEORY OF OPERATION MK-740
1. Outline
1.1 Unit configuration
1.2 Paper path
1.2.1 Paper path of Main Body + MB-506 + OT-502 + MK-740
1.2.2 Paper path of Main Body + MB-531 + FS-531/612 + MK-740
PK) THEORY OF OPERATION RU-509/HM-102
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Straight conveyance/de-curler conveyance/humidification conveyance mode
2. ENTRANCE CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.2.2 Humidification section gate drive
2.3 Operation
2.3.1 Conveyance control
2.3.2 Humidification section gate control
3. DE-CURLER SECTION
3.1 Configuration
3.2 Drive
3.2.1 De-curler section conveyance drive
3.2.2 De-curler gate/1 and /2 drive
3.2.3 De-curler/3 and /4 pressure drive
3.3 Operation
3.3.1 Outline of de-curler
3.3.2 De-curler section conveyance control
3.3.3 De-curler/1 and /2 control
3.3.4 De-curler/3 and /4 control
4. OUTPUT PAPER DENSITY DETECTION SECTION
4.1 Configuration
4.2 Drive
4.2.1 Conveyance drive
4.2.2 Shutter drive
4.3 Operation
4.3.1 Outline
4.3.2 Output paper density detection section
5. PAPER EXIT SECTION
5.1 Configuration
5.2 Drive
5.2.1 Paper exit conveyance drive
5.3 Operation
5.3.1 Paper exit conveyance control
6. HUMIDIFICATION SECTION (HM-102)
6.1 Configuration
6.2 Drive
6.2.1 Humidification section entrance conveyance drive
6.2.2 Humidification section conveyance drive
6.2.3 Humidification roller pressure drive (HM-102)
6.2.4 Water feed pump drive
6.3 Operation
6.3.1 Outline of humidification section
6.3.2 Humidification section conveyance control
6.3.3 Humidification roller / water feed roller pressure control
6.3.4 Water feed control
7. OTHER CONTROLS
7.1 Fan control
7.1.1 Configuration
7.1.2 Control
7.2 Door detection control
PL) THEORY OF OPERATION RU-510
1. OUTLINE
1.1 Unit configuration
1.2 PAPER PATH
1.2.1 Straight conveyance
1.2.2 Reverse exit conveyance
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.2.2 Straight gate drive
2.3 Operation
2.3.1 Conveyance path switching control
2.3.2 Paper feed mechanism
2.3.3 Line speed switch control
2.3.4 Conveyance control
3. STACKER SECTION
3.1 Configuration
3.2 Drive
3.2.1 Assist guide drive
3.2.2 CD alignment drive
3.2.3 FD alignment drive
3.3 Operation
3.3.1 Conveyance path switching control
3.3.2 Horizontal alignment control
3.3.3 Vertical alignment control
3.3.4 Reverse exit control
3.3.5 Stack assist fan control
PM) THEORY OF OPERATION FS-531
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 None sort/sort/group mode
1.2.2 Sub tray mode
1.2.3 Staple mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Punch registration control (Only when PK is installed)
2.3.2 FS conveyance control
2.3.3 Gate drive control
2.3.4 Bypass gate control
2.3.5 Shift control
2.3.6 Paper exit roller control
2.3.7 Paper exit opening solenoid control
2.3.8 Paper exit opening control
2.3.9 Sub tray paper exit control
3. MAIN TRAY SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Tray up down control
4. STACKER SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Alignment control
4.3.2 Stopper control
4.3.3 Stacker entrance conveyance control
4.3.4 Stacker paper exit control
5. STAPLER SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Stapler movement control
5.3.2 Stapler control
PN) THEORY OF OPERATION FS-612
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 None sort/sort/group mode
1.2.2 Sub tray mode
1.2.3 Staple mode
1.2.4 Center folding/saddle stitching mode
1.2.5 Tri-folding mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Punch registration control (Only when PK is installed)
2.3.2 FS conveyance control
2.3.3 Gate drive control
2.3.4 Bypass gate control
2.3.5 Shift control
2.3.6 Paper exit roller control
2.3.7 Paper exit opening solenoid control
2.3.8 Paper exit opening control
2.3.9 Sub tray paper exit control
3. MAIN TRAY SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Tray up down control
4. STACKER SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Alignment/Up control
4.3.2 Alignment/Lw control
4.3.3 Stopper control
4.3.4 Stacker entrance conveyance control
4.3.5 Stacker paper exit control
5. STAPLER SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Stapler movement control
5.3.2 Stapler control
6. HALF-FOLDING/SADDLE-STITCHING/TRI-FOLDING SECTION
6.1 Configuration
6.2 Drive
6.3 Operation
6.3.1 Folding knife control
6.3.2 Folding conveyance control
6.3.3 Tri-folding gate control
PO) THEORY OF OPERATION PK-512/513
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PUNCH SECTION
2.1 Composition
2.2 Drive
2.2.1 Punch shift drive
2.2.2 Punch drive
2.3 Operation
2.3.1 Punch standby position movement control
2.3.2 Punch position correction control
2.3.3 Punch control
3. PUNCH SCRAPS BOX SECTION
3.1 Composition
3.2 Drive
3.3 Operation
3.3.1 Punch scraps box control
PP THEORY OF OPERATION PI-502
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Automatic sheet feed (Online operation)
1.2.2 Manual sheet feed (Offline operation)
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Paper feed drive
2.2.2 Tray lift drive
2.3 Operation
2.3.1 Tray lift mechanism
2.3.2 Pick-up mechanism
2.3.3 Separation mechanism
2.3.4 Registration control
2.3.5 Paper size detection control
PQ) THEORY OF OPERATION FS-532
1. UNIT CONFIGURATION
2. PAPER PATH
3. PAPER CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 FNS entrance roller drive/conveyance gate drive
3.2.2 Bypass conveyance roller/stacker entrance roller drive
3.2.3 Sub tray conveyance roller/PK exit roller/stacker conveyance roller drive
3.2.4 Sub tray exit roller/horizontal conveyance roller drive
3.2.5 Bypass gate drive
3.3 Operation
3.3.1 Line speed switch control
3.3.2 Conveyance path switching control
4. SUB TRAY SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Sub tray paper exit control
4.3.2 Sub tray paper full detection control
5. STACKER SECTION
5.1 Configuration
5.2 Drive
5.2.1 Stacker entrance roller pressure release drive
5.2.2 Rewind paddle pressure release/rewind paddle drive
5.2.3 Stack assist plate drive
5.2.4 Alignment plate/rear stopper drive/bundle exit claw drive
5.2.5 Paper pressure drive
5.3 Operation
5.3.1 Paper overlap control
5.3.2 Stacker entrance roller pressure release control
5.3.3 Stack assist control
5.3.4 Paper stopper control
5.3.5 Rear stopper position control
5.3.6 Paper pressure control
5.3.7 Horizontal alignment control
5.3.8 Vertical alignment control
5.3.9 Small-size paper exit auxiliary control
6. STAPLER SECTION
6.1 Configuration
6.2 Drive
6.2.1 Stapler movement/rotation control
6.3 Operation
6.3.1 Stapler movement control
6.3.2 Staple control
7. MAIN TRAY SECTION
7.1 Configuration
7.2 Drive
7.2.1 Main tray up-down drive
7.2.2 Paper exit roller/paper exit opening drive
7.2.3 Gripper/paper exit pressure drive
7.2.4 Paper exit alignment plate drive
7.2.5 Main tray shift drive
7.3 Operation
7.3.1 Paper exit opening control
7.3.2 Gripper control
7.3.3 Paper pressure control
7.3.4 Main tray up/down control
7.3.5 Paper exit alignment control
7.3.6 Main tray shift control
PR) THEORY OF OPERATION SD-510
1. UNIT CONFIGURATION
2. PAPER PATH
2.1 Half-folding/saddle stitching
2.2 Tri-folding
3. PAPER CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 SD entrance conveyance
4. ALIGNMENT SECTION
4.1 Configuration
4.2 Drive
4.2.1 Paddle/Md drive
4.2.2 Rear stopper/rear gripper drive
4.2.3 Paddle/Lw drive
4.2.4 Alignment Plate drive
4.3 Operation
4.3.1 Paper stopper control mechanism
4.3.2 Rear stopper mechanism
4.3.3 Alignment mechanism
4.3.4 Alignment control
5. STAPLER SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Stapler movement control
5.3.2 Staple control
6. HALF-FOLD/FOLD&STAPLE/TRI-FOLDING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Folding roller drive
6.2.2 1st Fold knife drive
6.2.3 2nd folding knife drive
6.2.4 2nd Fold gate drive
6.3 Operation
6.3.1 1st folding knife control
6.3.2 Half-folding/saddle stitching conveyance control
6.3.3 2nd folding gate control
6.3.4 2nd Folding knife control
6.3.5 Tri-folding conveyance control
7. PAPER EXIT SECTION
7.1 Configuration
7.2 Drive
7.3 Operation
7.3.1 Paper exit control
7.3.2 Output tray lift up control
PS) THEORY OF OPERATION PK-522
1. OUTLINE
1.1 Unit configuration
1.2 PAPER PATH
2. PUNCH SECTION
2.1 Configuration
2.2 Drive
2.2.1 Punch shift drive
2.2.2 Punch drive
2.3 Operation
2.3.1 Punch ready position movement control
2.3.2 Punch position correction control
2.3.3 Punch control
3. PUNCH-HOLE SCRAPS BOX SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Punch scraps dropping
3.3.2 Punch scraps box control
PT) THEORY OF OPERATION MK-732
1. OUTLINE
1.1 Unit configuration
1.2 PAPER PATH
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.3 Operation
2.3.1 Conveyance control
PU) THEORY OF OPERATION LS-505
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. COUPLING CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Door open/close mechanism
2.3.2 Jam release lever lock mechanism
3. ENTRANCE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Path switching
3.3.2 Conveyance line speed control
3.3.3 Paper cooling mechanism
4. CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Entrance conveyance drive
4.2.2 Stacker tray conveyance drive (M3 reverse)
4.2.3 Sub tray conveyance drive (M3 forward)
4.2.4 Coupling conveyance/grip belt/paper press arm drive
4.2.5 Stacker tray up down drive
4.2.6 Shift unit/alignment plate drive
4.2.7 Rear stopper/job partition plate drive
4.2.8 Front stopper/paper press arm drive
4.3 Operation
4.3.1 Stacker tray conveyance
4.3.2 Coupling conveyance
4.3.3 Sub tray conveyance
PV) THEORY OF OPERATION LS-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. COUPLING CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Door open/close mechanism
2.3.2 Jam release lever lock mechanism
3. ENTRANCE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Path switching
3.3.2 Conveyance line speed control
3.3.3 Paper cooling mechanism
4. CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Entrance conveyance drive
4.2.2 Stacker tray conveyance drive (M3 reverse)
4.2.3 Sub tray conveyance drive (M3 forward)
4.2.4 Coupling conveyance/grip belt/paper press arm drive
4.2.5 Stacker tray up down drive
4.2.6 Shift unit/alignment plate drive
4.2.7 Rear stopper/job partition plate drive
4.2.8 Front stopper/paper press arm drive
4.3 Operation
4.3.1 Stacker tray conveyance
4.3.2 Coupling conveyance
4.3.3 Sub tray conveyance
PW) THEORY OF OPERATION FD-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
(1) Straight mode
(2) Sub tray mode
(3) Punch mode (L and S sizes)
(4) Z-Fold mode
(5) Letter fold-out mode
(6) Tri-Fold-in/double parallel mode
(7) Gate fold mode
(8) Half-fold mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.2.2 Gate drive
2.2.3 Alignment drive
2.3 Operation
2.3.1 Conveyance path switching
2.3.2 Conveyance line speed control
2.3.3 Alignment control
2.3.4 Gap recovery control
3. PUNCH SECTION
3.1 Configuration
3.2 Drive
3.2.1 Rear registration drive
3.2.2 Punch drive
3.3 Operation
(1) Punch control
(2) Punch hole switching control
(3) Punch-hole scraps box control
4. FOLDING CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Conveyance drive
4.2.2 Folding drive
4.3 Operation
4.3.1 Registration control
4.3.2 Conveyance path switching
4.3.3 1st folding control
4.3.4 2nd folding control
4.3.5 3rd folding control
5. MAIN TRAY SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Main tray up down control
6. SUB TRAY SECTION
6.1 Configuration
6.2 Drive
6.3 Operation
6.3.1 Sub tray full-status detection control
6.3.2 Line speed switching
7. PI SECTION
7.1 Configuration
7.2 Drive
7.2.1 Tray lift drive
7.2.2 Paper feed drive
7.2.3 Pick-up drive
7.3 Operation
7.3.1 Size detection control
7.3.2 Up down control
7.3.3 Pick-up mechanism
7.3.4 Separation mechanism
7.3.5 Multi feed detection control
7.3.6 Paper empty detection control
PX) THEORY OF OPERATION SD-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
(1) Coupling exit/sub tray exit mode
(2) Overlap tri-folding mode
(3) Center folding/saddle stitching mode
2. HORIZONTAL CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Entrance conveyance drive
2.2.2 Horizontal conveyance drive
2.2.3 Gate drive/sub tray pressure release drive
2.3 Operation
2.3.1 Conveyance path switching control
2.3.2 Conveyance line speed switch control
2.3.3 Sub tray paper exit control
2.3.4 Sub tray paper full detection control
3. RIGHT ANGLE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Right angle conveyance drive/alignment drive
3.2.2 Overlap drive
3.3 Operation
3.3.1 Paper overlap control
3.3.2 Alignment control
3.3.3 Right angle conveyance control
4. FOLDING SECTION
4.1 Configuration
4.2 Drive
4.2.1 Folding entrance drive
4.2.2 Folding conveyance drive
4.2.3 Folding blade drive
4.2.4 Folding main scan alignment drive
4.2.5 Folding sub scan alignment/center folding exit drive
4.2.6 Guide shaft drive
4.3 Operation
4.3.1 Folding entrance conveyance control
4.3.2 Folding main scan alignment control
4.3.3 Folding control
4.3.4 Folding sub scan alignment control
4.3.5 Guide shaft control
5. SADDLE STITCHING SECTION
5.1 Configuration
5.2 Drive
5.2.1 Saddle stitching alignment drive
5.2.2 Saddle stitching hold drive
5.2.3 Clincher up down drive
5.2.4 Stapler/clincher movement drive
5.2.5 Stapler/clincher drive
5.2.6 Bundle arm rotation drive
5.2.7 Bundle arm movement drive
5.2.8 Bundle arm assist drive
5.2.9 Bundle clip drive
5.3 Operation
5.3.1 Saddle stitching alignment control
5.3.2 Stapler/clincher movement control
5.3.3 Saddle stitching hold control
5.3.4 Clincher up down control
5.3.5 Stapler control
5.3.6 Bundle arm control
5.3.7 Bundle arm assist control
5.3.8 Bundle clip control
6. BUNDLE PROCESSING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Bundle press stage lift drive
6.2.2 Bundle press movement drive
6.2.3 Bundle registration drive
6.2.4 Bundle press drive
6.2.5 Bundle exit drive
6.3 Operation
6.3.1 Bundle press stage up down control
6.3.2 Bundle press movement control
6.3.3 Bundle press control
6.3.4 Bundle registration control
6.3.5 Bundle exit control
7. TRIMMER SECTION
7.1 Configuration
7.2 Drive
7.2.1 Trimmer press drive
7.2.2 Trimmer blade drive
7.2.3 Trimmer board drive
7.2.4 Paddle drive
7.3 Operation
7.3.1 Trimmer press control
7.3.2 Trimmer blade control
7.3.3 Trimmer board control
7.3.4 Trimmer paddle control
PY) THEORY OF OPERATION SD-513
1. Unit configuration
1.1 Entire system
1.2 Rear console
1.3 Front console
2. Paper path
2.1 Straight mode, sub tray mode
2.2 Overlap tri-folding mode
2.3 Multi half-fold mode, fold & staple and trimming mode
2.3.1 Conveyance path of the rear console
2.3.2 Conveyance path from the rear console to the front console
2.3.3 Conveyance path of the front console
3. ENTRANCE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Entrance gate drive
3.2.2 Reverse/exit gate drive
3.2.3 Entrance conveyance drive
3.2.4 Reverse exit drive, reverse exit roller pressure release drive
3.2.5 Paper re-feed drive, paper re-feed roller pressure release drive
3.2.6 CD alignment plate drive
3.2.7 Front stopper drive
3.3 Operation
3.3.1 Conveyance path switching control
3.3.2 Line speed switch control
3.3.3 Overlap conveyance control
3.3.4 Reverse exit roller pressure release control
3.3.5 Stack assist control
3.3.6 Alignment control
3.3.7 Paper re-feed roller pressure release control
4. FOLDING CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Horizontal conveyance drive/1
4.2.2 Sub tray gate drive
4.2.3 Horizontal conveyance drive/2
4.2.4 Horizontal conveyance pressure release drive/1
4.2.5 Horizontal conveyance pressure release drive/2
4.2.6 1st folding stopper drive
4.2.7 1st folding FD alignment drive
4.2.8 Folding roller drive, tri-folding conveyance drive
4.2.9 1st folding knife drive
4.2.10 2nd folding knife drive
4.2.11 Folding roller guide drive
4.2.12 Half-folding conveyance drive
4.3 Operation
4.3.1 Conveyance path switching control
4.3.2 Horizontal conveyance control
4.3.3 Horizontal conveyance pressure release control
4.3.4 Vertical alignment control
4.3.5 1st Fold knife control
4.3.6 Folding control
4.3.7 2nd Folding knife control
4.3.8 Half-folding conveyance control
5. SUB TRAY, TRI-FOLDING TRAY SECTION
5.1 Configuration
5.2 Drive
5.2.1 Sub tray, tri-folding tray paper exit drive
5.2.2 Tri-folding paper exit gate drive
5.3 Operation
5.3.1 Conveyance path switching control
5.3.2 Sub tray, tri-folding tray paper exit control
5.3.3 Sub tray paper, tri-folding tray paper full detection control
6. SADDLE STITCHING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Saddle stitching alignment drive/Rr
6.2.2 Saddle stitching alignment drive/Md
6.2.3 Saddle stitching alignment plate release drive
6.2.4 Saddle stitching alignment drive/Fr
6.2.5 Booklet holding drive
6.2.6 Stapler head drive
6.3 Operation
6.3.1 Saddle stitching alignment control
6.3.2 Stapler movement control
6.3.3 Booklet holding control
6.3.4 Stapler control
7. BOOKLET MOVEMENT SECTION
7.1 Configuration
7.2 Drive
7.2.1 Booklet holding unit drive
7.2.2 Booklet holding drive
7.2.3 Booklet set drive
7.2.4 Book movement drive
7.3 Operation
7.3.1 Booklet holding control
7.3.2 Booklet movement control
8. CLAMP SECTION
8.1 Configuration
8.2 Drive
8.2.1 Clamp up down drive
8.2.2 Clamp/Lt drive
8.2.3 Clamp/Rt drive
8.2.4 Lifter plate drive
8.2.5 Lifter plate up down drive
8.2.6 Fore edge stopper drive
8.2.7 Fore edge finger drive
8.2.8 Trimmer booklet holding drive
8.3 Operation
8.3.1 Clamp control
8.3.2 Lifter control
8.3.3 Fore edge stopper control
8.3.4 Trimmer booklet holding control
8.3.5 Front console lock control
9. TRIMMER SECTION
9.1 Configuration
9.2 Drive
9.2.1 Trimmer press drive
9.2.2 Trimmer brake drive
9.2.3 Trimmer blade drive
9.2.4 Trimmer board drive
9.2.5 Trimmer paddle drive
9.3 Operation
9.3.1 Trimmer press control
9.3.2 Trimmer blade control
9.3.3 Trimmer board control
9.3.4 Trimmer paddle control
9.3.5 Trimmer shutter control
9.3.6 Trimmer scraps box full detection control
10. BOOKLET TRAY SECTION
10.1 Configuration
10.2 Drive
10.2.1 Grip roller pressure drive
10.2.2 Grip roller rotation drive
10.2.3 Booklet tray paper exit drive
10.2.4 Paper exit belt drive
10.3 Operation
10.3.1 Grip roller control
10.3.2 Booklet tray paper exit control
10.3.3 Paper exit belt control
10.3.4 Paper exit shutter control
10.3.5 Booklet tray paper full detection control
PZ) THEORY OF OPERATION CR-101
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CREASER SECTION
2.1 Configuration
2.2 Drive
2.2.1 Creaser drive
2.3 Operation
2.3.1 Paper conveyance control
2.3.2 Paper alignment control
2.3.3 Creaser control
PAA) THEORY OF OPERATION TU-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance gate drive
2.2.2 Conveyance drive
2.3 Operation
2.3.1 Gate open close control
2.3.2 Registration control
3. SLITTER SECTION
3.1 Configuration
3.2 Drive
3.2.1 Slitter position shift drive
3.2.2 Slit cutter drive
3.3 Operation
3.3.1 Trimmer control
4. ROTARY CUTTER SECTION
4.1 Configuration
4.2 Drive
4.2.1 Slit scraps trimmer drive
4.3 Operation
4.3.1 Slit scraps trimmer control
4.3.2 Slitter shutter control
5. SLIT SCRAPS BOX SECTION
5.1 Configuration
5.2 Operation
5.2.1 Slit scraps box set detection control
5.2.2 Slit scraps box full detection control
PAB) THEORY OF OPERATION FD-504
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CLAMP UP DOWN SECTION
2.1 Configuration
2.2 Drive
2.2.1 SQF clamp up and down drive
2.3 Operation
2.3.1 SQF clamp up and down control
3. CLAMP SECTION
3.1 Configuration
3.2 Drive
3.2.1 SQF clamp drive
3.3 Operation
3.3.1 SQF clamp control
4. SQUARE-FOLD SECTION
4.1 Configuration
4.2 Drive
4.2.1 Square-fold drive
4.3 Operation
4.3.1 Square-fold control
PAC) THEORY OF OPERATION PB-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Sub tray exit
1.2.2 Perfect binding mode
1.2.3 Relay conveyance mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Entrance conveyance drive/Intermediate conveyance drive/Cover paper conveyance drive
2.2.2 Entrance gate drive/Bypass gate drive/Sub tray gate drive/Sub tray exit and separation drive
2.3 Operation
2.3.1 Gate control
2.3.2 Entrance conveyance control
2.3.3 Intermediate conveyance control
2.3.4 Cover paper conveyance control
2.3.5 Sub tray paper exit release control
2.3.6 Sub tray full-status detection control
2.3.7 Cover paper multi feed detection control
3. SUB COMPILE (SC) SECTION
3.1 Configuration
3.2 Drive
3.2.1 SC entrance conveyance drive/Switchback conveyance drive/Paper bundle conveyance drive
3.2.2 Switchback release drive
3.2.3 SC roller release drive/Clamp entrance release drive
3.2.4 Clamp entrance movement drive
3.2.5 SC main scan alignment drive
3.2.6 Sub scan alignment drive
3.2.7 SC stopper drive/SC pressure arm drive/Straight gate drive
3.3 Operation
3.3.1 SC section operation overview
3.3.2 Gate control of the relay conveyance
3.3.3 SC entrance conveyance control
3.3.4 SC switchback conveyance control
3.3.5 SC main scan alignment control
3.3.6 Sub scan alignment control
3.3.7 SC paper bundle conveyance control
3.3.8 Clamp entrance movement control
3.3.9 SC stopper control
3.3.10 SC pressure arm control
4. CLAMP SECTION
4.1 Configuration
4.2 Drive
4.2.1 Clamp drive
4.2.2 Clamp rotation drive
4.2.3 Clamp alignment drive
4.3 Operation
4.3.1 Clamp alignment control
4.3.2 Clamp control
4.3.3 Clamp rotation control
4.3.4 Book thickness detection control
5. PELLET SUPPLY SECTION
5.1 Configuration
5.2 Drive
5.2.1 Pellet supply drive
5.2.2 Pellet supply arm drive
5.3 Operation
5.3.1 Pellet supply operation overview
5.3.2 Pellet supply arm control
5.3.3 Pellet supply amount control
5.3.4 Pellet remaining amount detection control
5.3.5 Pellet supply door opening and closing detection control
6. GLUE TANK SECTION
6.1 Configuration
6.2 Drive
6.2.1 Drive
6.2.2 Glue apply roller drive
6.2.3 Tank up drive
6.2.4 Cover paper glue lifting drive
6.3 Operation
6.3.1 Glue tank unit movement control
6.3.2 Glue apply roller control
6.3.3 Glue tank lifting control
6.3.4 Cover paper glue control
6.3.5 Glue temperature control
7. COVER PAPER SUPPLY SECTION
7.1 Configuration
7.2 Drive
7.2.1 Cover paper tray lift drive
7.2.2 Paper feed drive
7.2.3 Pick-up drive
7.3 Operation
7.3.1 Up down control
7.3.2 Pick-up mechanism
7.3.3 Separation mechanism
7.3.4 Paper feed mechanism
7.3.5 Air assist mechanism
7.3.6 Cover paper empty detection control
7.3.7 Paper feed assist plate
8. COVER PAPER TABLE SECTION
8.1 Configuration
8.2 Drive
8.2.1 Cover paper table up down/Fr and /Rr drive
8.2.2 Cover paper alignment drive
8.2.3 Cover paper conveyance drive
8.2.4 Book exit drive
8.2.5 Cover paper folding plate/Rt and /Lt drive
8.2.6 Cover paper conveyance arm/Rr and /Lt drive
8.2.7 Cover paper lift drive
8.2.8 Cutter drive
8.3 Operation
8.3.1 Cover paper table section operation overview
8.3.2 Cover paper conveyance control
8.3.3 Cover paper trimming control
8.3.4 Cover paper alignment drive
8.3.5 Cover paper table up down control
8.3.6 Cover paper folding plate control
8.3.7 Cover paper conveyance arm control
8.3.8 Cover paper lifting (supporting) control
8.3.9 Book paper exit control
8.3.10 Waste paper control
9. BOOK STOCK SECTION
9.1 Configuration
9.2 Drive
9.2.1 Book conveyance drive
9.2.2 Book conveyance belt drive
9.2.3 Book conveyance up down drive
9.2.4 Book movement drive
9.2.5 Book stopper drive
9.3 Operation
9.3.1 Book stock section operation overview
9.3.2 Book conveyance and movement control
9.3.3 Book conveyance belt control
9.3.4 Book conveyance up down control
9.3.5 Book movement control
9.3.6 Book stopper control
9.3.7 Book full status detection control
10. RELAY CONVEYANCE SECTION
10.1 Configuration
10.2 Drive
10.2.1 Relay conveyance roller drive / Relay paper exit roller drive
10.3 Operation
10.3.1 Relay conveyance control
11. OTHERS
11.1 Fan control
11.1.1
11.2 Door opening and closing control
PAD) THEORY OF OPERATION GP-501
1. PREFACE
1.1 INTRODUCTION
1.1.1 Setting the Right Expectations
1.2 PRODUCT POSITIONING
1.3 LONG EDGE FEED (LEF) ONLY
2. OUTLINE
2.1 Unit configuration diagram
2.2 Paper path
3. CONVEYANCE SECTION
3.1 Configuration
4. PRINCIPLE OF OPERATION
4.1 Punch conveyance control
4.2 Punch operation
4.3 Chip tray control
4.4 Bypass conveyance control
5. PUNCH MODULE
5.1 Tools Required
5.2 Procedure
PAE) THEORY OF OPERATION GP-502
1. THEORY OF OPERATION
Q) IMAGE POSITION ADJUSTMENT
1. UNDERSTANDING THE CHARACTER OF THE PAPER
1.1 The shrinkage of the paper
1.2 The dimensional accuracy of the paper
1.3 Precautions on supplying papers
2. BASIC OPERATION
2.1 Both sides adjustment (Preparation)
2.1.1 Preparation for papers
2.1.2 About the adjustment procedure
2.2 Both sides adjustment (Mechanical adjustment and Software adjustment)
2.2.1 Skew mechanical adjustment (In the sub scan direction)
2.2.2 Skew adjustment (In the main scan direction)
2.2.3 Skew mechanical adjustment (main scan)
2.3 Both sides adjustment (Software adjustment)
2.3.1 Belt line speed adjustment
2.3.2 Restart timing adjustment (Side2) rough adjustment
2.3.3 CD-Mag. adjustment (Side2)
2.3.4 Centering auto adjustment
2.3.5 Centering sensor gap adjustment
2.3.6 Both Sides Adj. Image Shift for the upper and lower (Side2)
2.4 About the Both Sides Adj
2.4.1 About the adjustment procedure of the [12. Adjustment] – [Both Sides Adjust] in “User’s Guide”
2.4.2 About the adjustment procedure of the [12. Adjustment] – [Machine Adjustment] in “User’s Guide”
2.5 About the line speed adjustment
3. ADVANCED OPERATION
3.1 When the mis-centering unexpectedly occurs
3.1.1 Checkpoint
3.1.2 Centering
3.1.3 Curve (Tilt)
3.1.4 The trouble with the paper conveyance timing
3.2 When the particular paper is curved
3.2.1 Paper types that are easily skewed
3.2.2 Checkpoint and handling
3.3 When the mis-centering is excessive
3.3.1 Checkpoint and handling
R) COLOR ADJUSTMENT
1. COMBINATION OF EXECUTION TIMING AND ITEMS
2. QUALITY ADJUSTMENT
2.1 Select screen
2.1.1 Execution timing
2.1.2 Procedure
2.2 Gamma automatic adjustment
2.2.1 Execution timing
2.2.2 Procedure
2.3 Density balance adjustment
2.3.1 Execution timing
2.3.2 Procedure
2.4 Maximum density initial adjustment
2.4.1 Execution timing
2.4.2 Adjustment target value of C1070/C1070P/C1060/C1060L (reference)
2.4.3 Adjustment target value of C71hc (reference)
2.4.4 Preparation
2.4.5 Procedure for the setup
2.4.6 Procedure for maintenance
2.4.7 Measure the density with the spectrophotometer
2.5 Maximum density auto adjustment (RU)
2.5.1 Execution timing
2.5.2 Procedure
2.6 Maximum density adjustment
2.6.1 Execution timing
2.6.2 Procedure
2.7 Color Density Control Setting
2.7.1 Execution timing
2.7.2 Procedure
2.8 Color Density Control (Manual Adjustment)
2.8.1 Execution timing
2.8.2 Procedure
2.9 IC-602 Calibration
2.9.1 Execution timing
2.9.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.10 Exact Color
2.10.1 Execution timing
2.10.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.11 G7 Calibration
2.11.1 Execution timing
2.11.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.12 IC-308/IC-415 Calibration
2.12.1 Execution timing
2.12.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000)
2.13 Printer Gamma Sensor Adj
2.13.1 Execution timing
2.13.2 Procedure
2.14 Printer Gamma Offset Auto
2.14.1 Execution timing
2.14.2 Procedure
S) TROUBLESHOOTING GUIDE Ver1.8 (REPORTS FROM THE MARKET)
1. IMAGE QUALITY
1.1 Spot
1.1.1 Cyclic white spot/black spot
1.1.2 Color Spots due to soilage inside machine
1.1.3 Color spots (black spots)
1.1.4 White Spot due to the developing leakage (foreign material)
1.1.5 White dots from 2nd transfer unit
1.1.6 First thing in the morning, Attachment of white dusts like a eraser shaving on the paper
1.2 Line/Band
1.2.1 Line and uneven density countermeasure flow
1.2.2 White lines (to sub-scan direction)
1.2.3 Gloss line caused by fusing paper exit roller
1.2.4 Banding in the main scan direction on halftone image printed on thick paper(Jitter problem)
1.2.5 Line like ripple on image
1.2.6 Waste toner packing
1.2.7 Darker image up to 44mm from leading edge or after 44mm from white area (Developing memory)
1.2.8 Lines or banding to the main scan direction (CD) due to speed difference between 2nd transfer and fusing
1.2.9 Image got blurred affected by ozone (cyclic white band)
1.2.10 Photoconductor (Drum) memory
1.2.11 Developing screw mark (at low speed)
1.2.12 Lines or banding on image due to speed change (shock noise)
1.2.13 Developing roller (44mm) cycle banding (different density)
1.2.14 Irregular darker or lighter density band appears after leaving machine under high humidity environment (Green)
1.2.15 Jittering lines at trailing edge
1.2.16 8mm interval FD lines
1.2.17 Density change by static electricity
1.2.18 FD Lines and Banding
1.2.19 5mm cycle density difference caused by the fusing unit
1.2.20 Color lines in CD at 13mm from the leading edge
1.2.21 White line due to separation claw mark
1.2.22 Gloss band in CD with margin width
1.2.23 Image lacks at the corner of the trailing edge (Soilage in main scan direction (CD))
1.3 Others
1.3.1 Image after white part becomes darker (Developing ghost)
1.3.2 Darker at the trailing edge of image
1.3.3 Background or toner scattering after continuous low coverage
1.3.4 How to maintain consistent color during continuous printing
1.3.5 Small blank area or color registration error
1.3.6 Too high gloss
1.3.7 Rough image on the 1st side of duplex
1.3.8 White or color banding at thick paper leading and trailing edges
1.3.9 C-2451, C-2452, C-2453 or C-2454, Low toner density
1.3.10 Poor transfer at image front
1.3.11 Prevention of the backside soilage
1.3.12 Fainted outline, darker at edge
1.3.13 Image bacground under high temperature
1.3.14 Backside image soilage
1.3.15 Toner is not cleaned at the edge of the transfer belt
1.3.16 Transferability at Feeding Emboss Paper
1.3.17 Image density is lighter on uncoated paper (rough paper)
1.3.18 Gloss memory
1.3.19 Center of line gets broken
1.3.20 Secondary color text scatters
1.3.21 Image offset caused by fusing unit
1.3.22 Coverage setting for the exit toner band
2. PAPER
2.1 Others
2.1.1 Paper waving
2.1.2 Setting for OHP sheet printing
2.1.3 Trailing edge skews
2.1.4 Printed paper curls (without RU connection)
2.1.5 Fusing wrapping jam
2.1.6 No feed jam (J-1101/J-1201)
2.1.7 Dents on paper at 48mm cycle in FD
2.1.8 Centering error (-5 mm or more)
2.1.9 Paper stick with each other due to static electricity
2.1.10 Paper removing procedure on fusing wrap up JAM
2.1.11 J-3102, Thin paper feed failure at the 2nd transfer unit
2.1.12 Paper wrinkle at duplex printing
2.1.13 J-3201 paper is caught by the fusing separation claw
2.1.14 Corner folding at the paper leading edge, machine front side
3. MACHINE TROUBLES
3.1 Control
3.1.1 Printer gamma offset automatic adjustment does not complete normally after trying several times
3.1.2 Print job is not accepted while machine indicates dehumidifying
3.1.3 Notes of updating the FW from earlier than ver1.5 (Scan Address/E-mail Title & Text)
3.2 Error code
3.2.1 C-2451, C-2452, C-2453 and C-2454 occur
3.2.2 C-3102 ADU wiring connector is disconnected
3.2.3 C-4521, color registration unit is not positioned correctly
3.3 Others
3.3.1 Options cannot be recognized. System configuration display without options
3.3.2 How to eject developer
3.3.3 Image shift
3.3.4 Hard to pull out process mount
3.3.5 Note for the developing shutter installation work
3.3.6 Productivity decrease at first in the morning under low temperature, low humidity
3.3.7 Release of productivity down mode for small size print under high temperature (Adjustment of toner band creation cycle
for cleaning blade)
3.3.8 ADU MT lever is very hard to release
4. Options
4.1 PF-707
4.1.1 Multi-feed of Plain Fine paper under high temperature and high humidity
4.1.2 PF-707 Wrinkle on paper
4.1.3 PF-707 Paper skew of small size paper
4.1.4 PF-707 Corner fold (dog ear) and conveyance JAM of small size
4.2 PF-602m
4.2.1 J-1710 countermeasue
4.3 FS-532
4.3.1 Irregular correspondence of the main tray exit
T) CONTROLLER FAQ
1. IC-308, IC-310
1.1 Specification
1.2 Features / Function
1.3 Service Support
1.4 Printing
1.5 Driver
1.6 Network
1.7 Security
1.8 Application / Utility
2. IC-415
2.1 Specification
2.2 Features / Function
2.3 Service Support
2.4 Printing
2.5 Driver
2.6 Network
2.7 Security
2.8 Application / Utility
3. IC-602
3.1 Controller related
3.2 Printer driver /Printing Related
3.3 Application Related
and Parts List Manual.
Konica Minolta Bizhub PRESSC1070 PRESSC1070P PRESSC71hc PRESSC1060 PROC1060L BizhubPRESS KonicaMinoltaBizhubPRESS