Konica Minolta Bizhub PRESS C1100/C1085 Service Manual and Parts List Manual


Service Manual and Parts List Manual Konica Minolta Bizhub PRESS C1100/C1085;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Konica Minolta Bizhub PRESS copier.
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Revision list
Bizhub PRESS C1100/C1085 Version 1.5
Bizhub PRESS C1100/C1085 Version 1.7
Bizhub PRESS C1100/C1085 Version 1.8
Bizhub PRESS C1100/C1085 Version 2.0

A) SAFETY AND IMPORTANT WARNING ITEMS
1. IMPORTANT NOTICE
2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
2.1 Description items in this Service Manual
2.2 Description items for safety and important warning items
3. SAFETY WARNINGS
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC
3.1.1 Actions requiring special attention
3.2 POWER PLUG SELECTION
3.2.1 Power Cord Set or Power Plug
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
3.3.1 Power Supply
3.3.2 Installation Requirements
3.3.3 After Service
3.4 FUSE
3.5 Used Batteries Precautions
3.5.1 ALL Areas
3.5.2 Germany
3.5.3 France
3.5.4 Denmark
3.5.5 Finland, Sweden
3.5.6 Norway
4. WARNING INDICATIONS ON THE MACHINE
4.1 Warning indications inside the machine
4.2 Warning indications on the boards
5. MEASURES TO TAKE IN CASE OF AN ACCIDENT

B) NOTATION OF THE CONTENTS
1. PRECAUTION ON HANDLING THIS MANUAL
2. PRODUCT NAME
3. TRADEMARK
3.1 TRADEMARKS OF OTHER COMPANIES
3.2 OWN TRADEMARKS
4. ELECTRICAL PARTS AND SIGNALS
5. PAPER FEED DIRECTION

C) PRODUCT SPECIFICATIONS
1. bizhub PRESS C1100/C1085
1.1 Type
1.2 Functions
1.3 Paper
(1) Paper size
(2) Paper weight
(3) Type of paper
1.4 Recommended paper
1.4.1 Inch
1.4.2 Metric
1.5 Materials
1.6 Print volume
1.7 Machine data
1.8 Operating environment
1.9 Scan function
1.10 Note regarding the specifications
2. DF-626
2.1 Type
2.2 Functions
2.3 Type of paper
2.4 Originals that are not allowed to be fed
2.5 Originals other than the paper feed and the throughput can be guaranteed
2.6 Table of mixed combinations
(1) Inch
(2) Metric
2.7 Machine data
2.8 Operating environment
2.9 Note regarding the specifications
3. PF-707/708
3.1 Type
3.2 Functions
(1) Paper feed
(2) Scanner (PF-708 only)
3.3 Type of paper
3.4 Machine data
(1) PF-707
(2) PF-708
3.5 Operating environment
3.6 Note regarding the specifications
4. HT-506
4.1 Type
4.2 Machine data
4.3 Operating environment
4.4 Note regarding the specifications
5. FA-502
5.1 Type
5.2 Type of paper
5.3 Machine data
5.4 Operating environment
5.5 Note regarding the specifications
6. RU-516
6.1 Type
6.2 Functions
6.3 Type of paper
6.4 Machine data
6.5 Operating environment
6.6 Note regarding the specifications
7. RU-511
7.1 Type
7.2 Function
7.3 Type of paper
7.4 Machine data
7.5 Operating environment
7.6 Note regarding the specifications
8. HM-101
8.1 Type
8.2 Function
8.3 Type of paper
8.4 Machine data
8.5 Operating environment
8.6 Note regarding the specifications
9. RU-510
9.1 Type
9.2 Functions
9.3 Paper type
9.4 Machine data
9.5 Operating environment
9.6 Note regarding the specifications
10. FS-532
10.1 Type
10.2 Function
(1) Functions
(2) Staple sheet
(3) Staple position
(4) Maximum tray capacity
10.3 Type of paper
10.3.1 Allowable amount of curling
10.4 Machine data
10.5 Operating environment
10.6 Note regarding the specifications
11. SD-510
11.1 Type
11.2 Functions
(1) Functions
(2) Maximum tray capacity
(3) Performance
11.3 Type of paper
(1) Saddle stitching mode
(2) Half-Fold mode
(3) Tri-folding mode
(4) Allowable amount of curling
11.4 Machine data
11.5 Operating environment
11.6 Note regarding the specifications
12. PK-522
12.1 Type
12.2 Functions
12.3 Type of paper
12.4 Machine data
12.5 Operating environment
12.6 Note regarding the specifications
13. PI-502
13.1 Type
13.2 Functions
13.3 Type of paper
13.4 Machine data
13.5 Operating environment
13.6 Note regarding the specifications
14. MK-732
14.1 Type
14.2 Type of paper
14.3 Machine data
14.4 Operating environment
14.5 Note regarding the specifications
15. LS-506
15.1 Type
15.2 Functions
(1) Function
(2) Maximum tray capacity
15.3 Type of paper
15.4 Machine data
15.5 Operating environment
15.6 Note regarding the specifications
16. FD-503
16.1 Type
16.2 Functions
(1) Function
(2) Maximum tray capacity
16.3 Type of paper
(1) Punching function
(2) Folding functions
(3) PI functions
16.4 Machine data
16.5 Operating environment
16.6 Note regarding the specifications
17. SD-506
17.1 Type
17.2 Functions
(1) Function
(2) Maximum tray capacity
17.3 Type of paper
(1) Straight/sub tray mode
(2) Saddle stitching mode
(3) Trimming mode
(4) Multi-center folding mode
(5) Overlap tri-folding mode
17.4 Machine data
17.5 Operating environment
17.6 Note regarding the specifications
18. SD-513
18.1 Type
18.2 Functions
(1) Functions
(2) Maximum tray capacity
(3) Performance
18.3 Type of paper
(1) Straight, sub tray mode
(2) Saddle stitching mode
(3) Trimming mode
(4) Multi folding mode
(5) Allowable amount of curling
18.4 Machine data
18.5 Operating environment
18.6 Note regarding the specifications
19. CR-101
19.1 Type
19.2 Functions
(1) Functions
(2) Applicable mode and number of creases
(3) Performance
19.3 Type of paper
19.4 Machine data
19.5 Operating environment
19.6 Note regarding the specifications
20. TU-503
20.1 Type
20.2 Functions
(1) Functions
(2) Applicable mode list
(3) Performance
20.3 Type of paper
(1) Slit mode
20.4 Machine data
20.5 Operating environment
20.6 Note regarding the specifications
21. FD-504
21.1 Type
21.2 Functions
(1) Functions
(2) Applicable mode list
(3) Maximum tray capacity
(4) Performance
21.3 Type of paper
21.4 Machine data
21.5 Operating environment
21.6 Note regarding the specifications
22. PB-503
22.1 Type
22.2 Functions
(1) Function
(2) Binding sheets
(3) Maximum tray capacity
(4) Others
22.3 Type of paper
(1) Paper size
(2) Paper weight
(3) Applicable paper in each mode
22.4 Machine data
22.5 Operating environment
22.6 Note regarding the specifications
23. MK-737
23.1 Type
23.2 Functions
23.3 Machine data
23.4 Operating environment
23.5 Connector
23.5.1 Connector housing
23.5.2 Connector pinning layout
23.6 Note regarding the specifications
24. IC-602C
24.1 Type
24.2 Function
24.3 Paper
24.4 Machine data
24.5 Operating environment
24.6 Note regarding the specifications
25. GP-501
25.1 Type
25.2 Modes of operation
25.3 Machine data
25.4 Software
25.5 Electronic
25.6 Inputs
(1) Media Input from Printer
(2) Power
25.7 Outputs
25.8 Performance
(1) Reliability
25.9 Operation environment, storage, transportation
25.10 Safety/Regulatory
(1) Safety Compliance
(2) Electromagnetic Compliance
25.11 Appendix A
25.12 Appendix B
25.13 Appendix C
25.14 Glossary of terms
26. GP-502
26.1 Type
26.2 Functions
(1) Function
(2) Binding sheets
(3) Book stock quantity
(4) Others
26.3 Type of paper
(1) Paper size
(2) Paper weight
(3) Type of paper
(4) Recommended paper
26.4 Performance specifications
(1) Input conditions
(2) Sticking specifications
(3) Book specifications
26.5 Materials
26.6 Machine data
26.7 Operating environment
26.8 Note regarding the specifications

D) OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System configuration
1.2 Configuration for optional device
1.2.1 Coupling combination of the main body and the paper feed option
1.2.2 Coupling combination of the main body and the finisher option
1.2.3 Combination of the main body and the image controller (IC) option
2. MAIN BODY UNIT CONFIGURATION
3. PAPER PATH
3.1 Straight paper exit mode
3.2 Reversing exit mode
3.3 Duplex mode
4. CONTROL BLOCK DIAGRAM
5. IMAGE CREATION PROCESS
5.1 Image creation flow and functions
5.2 Charging process (Step 1)
5.3 Laser exposure process (Step 2)
5.4 Developing process (Step 3)
5.5 Intermediate transfer process (Step 4)
5.6 2nd transfer process (Step 5)
5.7 Separation process (Step 6)
5.8 Auxiliary discharge (Sub step 1)
5.9 Drum cleaning (Sub step 2)
5.10 Exposure before charging (Sub step 3)
5.11 Intermediate transfer belt cleaning (Sub step 4)
5.12 2nd transfer belt cleaning (Sub step 5)
5.13 Toner collection (Sub step 6)
6. IMAGE CREATION CONTROL
7. PROCESS SPEED
7.1 bizhub PRESS C1100
7.2 bizhub PRESS C1085

E) SERVICE TOOL
1. bizhub PRESS C1100/C1085
1.1 Service material list
1.1.1 Service material list
1.2 Jig list
1.2.1 Jig list
1.3 Tool list
1.3.1 Tool list
1.4 Mail remote notification system
1.4.1 Outline
1.4.2 Operating environment
1.4.3 Major functions
1.4.4 Initial setting
1.4.5 Operating instructions of the mail remote notification system
1.4.6 Mail sending
1.5 Machine setting data Import
1.5.1 Outline
1.5.2 Setting method
1.6 Job history list
1.6.1 Outline
1.6.2 Major functions
1.6.3 Setting method
1.7 Counter list acquisition using USB memory
1.7.1 Outline
1.7.2 List that can be acquired
1.7.3 Acquisition method
1.8 Panel log
1.8.1 Outline
1.8.2 Log acquisition method
1.9 Management Tool
1.9.1 Outline
1.9.2 Installation of Management Tool
1.9.3 Starting up of Management Tool
1.9.4 Technician mode
1.9.5 bizhub PRESS C8000 replacement procedure
1.9.6 bizhub PRESS C7000/6000 replacement procedure
1.9.7 bizhub PRESS 1250/1250P/1052 replacement procedure
1.9.8 bizhub PRESS C1070/C1070P/C1060 and bizhub PRO C1060L replacement procedure
1.9.9 bizhub PRESS C1100, 1085 replacement procedure
1.9.10 Backup file
1.9.11 Administrator mode
1.9.12 Various setting for the software
1.9.13 Error message list
1.10 Machine state log store
1.10.1 Outline
1.10.2 Log acquisition
1.11 Real-time Remote Panel
1.11.1 Setting Up Real-time Remote Panel
1.11.2 Installing Web plugin
1.11.3 Enabling VNC Function of the Machine
1.11.4 Setting Connection to VNC Viewer
1.11.5 Remote Panel Advanced Settings

F) PERIODICAL MAINTENANCE
1. MAINTENANCE ITEM
1.1 Maintenance item
1.1.1 Maintenance types
1.1.2 Procedure of the periodical maintenance
1.1.3 Condition of the count
1.2 bizhub PRESS C1100
1.2.1 Periodical maintenance
1.2.2 Spotted replacement
1.3 bizhub PRESS C1085
1.3.1 Periodical maintenance
1.3.2 Spotted replacement
1.4 DF-626
1.4.1 Spotted replacement
1.5 PF-707/708 (1st tandem)
1.5.1 Periodical maintenance
1.5.2 Spotted replacement
1.6 PF-707 (2nd tandem)
1.6.1 Periodical maintenance
1.6.2 Spotted replacement
1.7 PF-707 (3rd tandem)
1.7.1 Periodical maintenance
1.7.2 Spotted replacement
1.8 FA-502 (connected to the 1st tandem of PF-707/708)
1.8.1 Periodical maintenance
1.9 FA-502 (connected to the 2nd tandem of PF-707)
1.9.1 Periodical maintenance
1.10 RU-516
1.10.1 Periodical maintenance
1.11 RU-511/HM-101
1.11.1 Periodical maintenance
1.11.2 Spotted replacement
1.12 RU-510
1.12.1 Periodical maintenance
1.13 FS-532
1.13.1 Periodical maintenance
1.13.2 Spotted replacement
1.14 SD-510
1.14.1 Periodical maintenance
1.14.2 Spotted replacement
1.15 PK-522
1.15.1 Periodical maintenance
1.16 PI-502
1.16.1 Periodical maintenance
1.16.2 Spotted replacement
1.17 MK-732
1.17.1 Periodical maintenance
1.18 LS-506
1.18.1 Periodical maintenance
1.18.2 Spotted replacement
1.19 FD-503
1.19.1 Periodical maintenance
1.19.2 Spotted replacement
1.20 SD-506
1.20.1 Periodical maintenance
1.20.2 Spotted replacement
1.21 SD-513
1.21.1 Periodical maintenance
1.21.2 Spotted replacement
1.22 CR-101
1.22.1 Periodical maintenance
1.23 TU-503
1.23.1 Periodical maintenance
1.23.2 Spotted replacement
1.24 FD-504
1.24.1 Periodical maintenance
1.24.2 Spotted replacement
1.25 PB-503
1.25.1 Periodical maintenance
1.25.2 Spotted replacement
1.26 GP-501
1.26.1 Periodical maintenance
1.26.2 Spotted replacement
1.27 GP-502
1.27.1 Periodical maintenance
1.27.2 Spotted replacement
2. PERIODICALLY REPLACED PARTS LIST
2.1 Periodical replacement parts
2.2 bizhub PRESS C1100/C1085
2.2.1 Periodically replaced parts list
2.2.2 Spotted replacement parts list
2.3 DF-626
2.3.1 Spotted replacement parts list
2.4 PF-707/708
2.4.1 Periodically replaced parts list
2.4.2 Spotted replacement parts list
2.5 FA-502
2.5.1 Periodically replaced parts list
2.6 RU-516
2.6.1 Periodically replaced parts list
2.7 RU-511/HM-101
2.7.1 Spotted replacement parts list
2.8 FS-532
2.8.1 Spotted replacement parts list
2.9 SD-510
2.9.1 Spotted replacement parts list
2.10 PI-502
2.10.1 Spotted replacement parts list
2.11 LS-506
2.11.1 Spotted replacement parts list
2.12 FD-503
2.12.1 Spotted replacement parts list
2.13 SD-506
2.13.1 Spotted replacement parts list
2.14 SD-513
2.14.1 Spotted replacement parts list
2.15 TU-503
2.15.1 Spotted replacement parts list
2.16 FD-504
2.16.1 Spotted replacement parts list
2.17 PB-503
2.17.1 Spotted replacement parts list
2.18 GP-501
2.18.1 Spotted replacement parts list
2.19 GP-502
2.19.1 Spotted replacement parts list
3. ORU-M PARTS
3.1 Life value of the ORU-M parts
(1) ORU-M corresponding parts
3.2 ORU-M parts list
(1) ORU-M parts list
3.3 ORU-M parts replacement timing
(1) ORU-M target unit life setting
(2) ORU-M warning icon display
3.4 Management of ORU-M parts counter
(1) Counter display
(2) Counter clear
4. LIFE VALUE
4.1 Life value of materials/parts
4.2 Life value determining condition
5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C1100/C1085
5.1 External section
5.1.1 Replacing the dust-proof filter/Rt
5.1.2 Replacing the ozone filter and the dust-proof filter/Rr1
5.1.3 Replacing the dust-proof filter/Lt, /Rr2, /Rr3, /Rr4
5.2 Write section
5.2.1 Cleaning the dust-proof glass
5.3 Photo conductor section
5.3.1 Disassembling procedure of the process unit section
5.3.2 Opening and closing the toner hopper unit
5.3.3 Cleaning around the toner hopper unit
5.3.4 Pulling out the process unit
5.3.5 Replacing the drum unit
5.3.6 Cleaning the drum potential sensor stay/Y, /M, /C, /K
5.4 Charging section
5.4.1 Replacing the charging corona
5.4.2 Cleaning the charging corona
5.5 Developing section
5.5.1 Replacing the developers /Y, /M, /C and /K
5.5.2 Replacing the Developing unit /Y, /M, /C, /K
5.5.3 Cleaning around the developing unit
5.6 Toner supply section
5.6.1 Replacing the developing charge filter/Y, /M, /C, /K
5.7 Intermediate transfer section
5.7.1 Removing and reinstalling the intermediate transfer unit
5.7.2 Reversing the intermediate transfer scraper, replacing the auxiliary cleaner assy
5.7.3 Replacing the transfer belt cleaning unit
5.7.4 Replacing the transfer belt cleaning blade, transfer belt cleaning seal/Fr, /Rr
5.7.5 Replacing the toner collection sheet
5.7.6 Replacing the transfer belt separation claw
5.7.7 Replacing the intermediate transfer belt
5.7.8 Cleaning the intermediate transfer steering edge sensor (PS68) and the intermediate transfer steering sensor (PS86)
F-81
5.7.9 Replacing the nip formation roller/Up
5.7.10 Replacing the 1st transfer rollers /Y, /M, /C and /K and the transfer roller bearing
5.7.11 Replacing the 2nd transfer roller /Up
5.7.12 Replacing the thick paper transfer backup guide
5.7.13 Replacing the intermediate transfer separation claw solenoid (SD4)
5.7.14 Cleaning the IDC sensor/Fr (IDCS/1), /Rr (IDCS/2), the color registration sensor/Fr (PS83), /Md (PS84), /Rr (PS85)
F-87
5.7.15 Replacing the sensor shutter
5.8 2nd transfer section
5.8.1 Cleaning the pre-fusing guide
5.8.2 Replacing the 2nd transfer unit, cleaning the lower section of the 2nd transfer section
5.8.3 Replacing the separation discharging assy
5.8.4 Replacing the 2nd transfer ground plates/1 and /2
5.8.5 Removing and reinstalling the 2nd transfer belt unit, the 2nd transfer cleaning unit, and the 2nd transfer pressure unit
F-96
5.8.6 Replacing the 2nd transfer cleaning blade, the scattering prevention sheet plate/1, the scattering prevention sheet/1,
the 2nd transfer assist scraper assy and the cleaning side seal plate/Fr, /Rr
5.8.7 Replacing the 2nd transfer entrance guide/Up
5.8.8 Replacing the 2nd transfer belt assy, 2nd transfer process blade assy, and the 2nd transfer cleaning brush
5.8.9 Replacing the 2nd transfer belt and the connecting stay assy
5.9 Toner collection section
5.9.1 Replacing the waste toner box
5.10 Intermediate conveyance section
5.10.1 Replacing the cleaning sheet assy
5.10.2 Cleaning the paper dust collecting plate
5.11 Registration section
5.11.1 Replacing the registration cleaning sheet assy
5.11.2 Replacing the registration roller and the torque limiter
5.12 Fusing section
5.12.1 Precautions on maintenance
5.12.2 Cleaning the fusing entrance guide/Lw
5.12.3 Removing and reinstalling the fusing unit
5.12.4 Replacing the fusing paper exit roller/Lw and the fusing paper exit roller assy/Up
5.12.5 Replacing the fusing claw assy
5.12.6 Replacing the fusing steering actuator assy
5.12.7 Replacing the fusing bearing/Lw, the heat insulating sleeve/Lw, and the lower pressure roller
5.12.8 Replacing the fusing inlet roller assy, the fusing heater lamp assy/1, the fusing heater lamp/4, and the fusing heater
lamp assy/5
5.12.9 Replacing fusing bearing/1, /2, heat insulating sleeve/1, /2, fusing belt, upper pressure roller, heating roller
5.12.10 Cleaning the inlet roller assy, the fusing roller, the upper pressure roller, the fusing belt and the lower pressure roller
5.12.11 Replacing the upper pressure roller temperature sensor (TEM8), the fusing belt temperature sensor/Fr (TEM6). F-134
5.12.12 Replacing the fusing gear/2
5.12.13 Lubricating the fusing gear/3, /4, /6, /7, /8, /9
5.12.14 Replacing the fusing paper separation fan/Fr (FM49), /Md (FM50), /Rr (FM51)
5.12.15 Replacing the lower pressure roller cooling fan/Fr (FM43), /Md (FM44), /Rr (FM45)
5.13 Duplex, reverse section
5.13.1 Pulling out and reinstalling the duplex section
5.13.2 Replacing the de-curler roller
5.13.3 Replacing the exit conveyance driven roller
5.13.4 Cleaning the ADU reverce roller, the ADU loop roller
5.13.5 Cleaning the ADU centering sensor (PS87), ADU centering sensor sheet
5.13.6 Cleaning the ADU reverse cleaning assy
5.14 Paper exit section
5.14.1 Replacing the paper exit driven roller
6. PERIODICAL MAINTENANCE PROCEDURE DF-626
6.1 Paper feed section
6.1.1 Cleaning the pick-up roller and the paper feed roller
6.1.2 Cleaning the separation roller
6.1.3 Replacing the pick-up roller and the paper feed roller
6.1.4 Replacing the separation roller
6.2 Conveyance section
6.2.1 Cleaning the miscellaneous rolls
6.2.2 Cleaning the other rollers
6.2.3 Cleaning the scanning guide
6.2.4 Cleaning the reflective sensor section
7. PERIODICAL MAINTENANCE PROCEDURE PF-707/708
7.1 Precautions on maintenance
7.2 Paper feed tray section
7.2.1 Replacing the loop roller/Lw and the loop roller bearing/Lw
7.3 Paper feed suction section
7.3.1 Replacing the suction belt clutches/1 (CL15), /2 (CL16), and /3 (CL17)
7.4 Vertical conveyance section
7.4.1 Replacing the exit clutches/1 (CL1), /2 (CL2) and the vertical conveyance clutches /1 (CL3), /2 (CL4), /3 (CL5), and /4
(CL6)
7.5 Horizontal conveyance section
7.5.1 Replacing the pre-registration clutch (CL7) and the horizontal conveyance clutches /1 (CL8), /2 (CL9)
7.5.2 Replacing the pre-registration roller and the pre-registration roller bearing
7.5.3 Replacing the horizontal conveyance roller/1, /2, the horizontal conveyance roller bearing/1, /2
7.5.4 Replacing the loop roller /Up
7.5.5 Replacing the roller pressure release motor (M10)
7.5.6 Cleaning the centering sensor (PS40)
8. PERIODICAL MAINTENANCE PROCEDURE FA-502
8.1 Precautions on maintenance
8.2 Tandem conveyance section
8.2.1 Replacing the tandem conveyance clutches /1 (CL10), /2 (CL11), /3 (CL12), /4 (CL13), and /5 (CL14)
9. PERIODICAL MAINTENANCE PROCEDURE RU-516
9.1 Precautions on maintenance
9.2 Conveyance section
9.2.1 Replacing the charging roller and the charging driven roller
9.2.2 Replacing the charging roller bearing
10. PERIODICAL MAINTENANCE PROCEDURE RU-511/HM-101
10.1 Precautions on maintenance
10.2 Entrance conveyance section
10.2.1 Replacing the entrance conveyance driven rollers/1 and /2
10.3 Output paper density detection section
10.3.1 Cleaning the shutter
10.4 Humidification section
10.4.1 Cleaning the humidification section conveyance roller/1
10.4.2 Replacing the humidification rollers /Rt and /Lt and the water feed roller
10.4.3 Replacing the water feed filter
10.4.4 Replacing the pump motor (P1)
11. PERIODICAL MAINTENANCE PROCEDURE RU-510
11.1 Precautions on maintenance
11.2 Conveyance section
11.2.1 Replacing the paper re-feed roller drive gear/1 and the paper re-feed roller drive gear/2
11.2.2 Replacing the entrance conveyance motor (M1), the entrance conveyance belt, the paper exit motor (M2), the paper
exit conveyance belt
11.2.3 Replacing the paper exit pulley and the conveyance pulley
11.2.4 Replacing the entrance roller/1, /2, paper exit roller, bearing /K and bearing assy
11.2.5 Replacing the merging section roller and bearing/K
11.2.6 Replacing the stacker entrance roller and bearing/K
11.2.7 Replacing the re-feed roller and bearing/K
11.2.8 Replacing the driven roller
11.2.9 Replacing the straight gate
11.2.10 Replacing the stack switch motor (M6)
12. PERIODICAL MAINTENANCE PROCEDURE FS-532
12.1 Precautions on maintenance
12.2 Paper conveyance section
12.2.1 Lubricatiing the FNS entrance roller conveyance switching cam, the FNS entrance roller conveyance switching gate/
Up
12.3 Stacker section
12.3.1 Replacing the paddle
12.3.2 Lubricating the stapler shaft and the rear stopper shaft
12.4 Stapler section
12.4.1 Replacing the stapler unit
12.5 Main tray section
12.5.1 Cleaning and lubricating the paper exit alignment plate shaft
13. PERIODICAL MAINTENANCE PROCEDURE SD-510
13.1 Precautions on maintenance
13.2 Alignment section
13.2.1 Replacing the paddle/1, /2, /3
13.3 Stapler section
13.3.1 Replacing the stapler unit
13.3.2 Cleaning and lubricating the staple guide/Up, /Lw
13.4 Half-fold/folding&staple/tri-folding section
13.4.1 Cleaning the folding roller/1, /2
14. PERIODICAL MAINTENANCE PROCEDURE PI-502
14.1 Precautions on maintenance
14.2 Paper feed section
14.2.1 Replacing the pick-up roller /Up and the paper feed roller/Up
14.2.2 Replacing the pick-up roller/Lw and the paper feed roller/Lw
14.2.3 Replacing the separation roller/Up and the torque limiter/Up
14.2.4 Replacing the separation roller/Lw and the torque limiter/Lw
14.2.5 Replacing the paper feed clutch/Up (CL201) and /Lw (CL202)
15. PERIODICAL MAINTENANCE PROCEDURE LS-506
15.1 Precautions on maintenance
15.2 Conveyance section
15.2.1 Replacing the stacker tray up down motor (M1)
15.2.2 Replacing the paper press solenoid /3 (SD8)
15.2.3 Replacing the paper press solenoid /1 (SD6)
15.2.4 Replacing the paper press solenoid /2 (SD7)
15.2.5 Replacing the rear stopper solenoid (SD3)
16. PERIODICAL MAINTENANCE PROCEDURE FD-503
16.1 Precautions on maintenance
16.2 Conveyance section
16.2.1 Replacing roller solenoids/1 (SD5) to /4 (SD8)
16.3 Punch section
16.3.1 Replacing the punch unit
16.3.2 Cleaning the punch shaft and the punch support board
16.3.3 Lubricating the punch drive section
16.4 Folding conveyance section
16.4.1 Replacing the 2nd folding roller solenoid (SD18)
16.5 Main tray section
16.5.1 Replacing the tray up down motor (M11)
16.6 PI section
16.6.1 Replacing the pick-up rubber (Upper stage)
16.6.2 Replacing the paper feed rubber (Upper stage)
16.6.3 Replacing the separation rubber (upper stage)
16.6.4 Replacing the pick-up rubber (Lower stage)
16.6.5 Replacing the paper feed rubber (lower stage)
16.6.6 Replacing the separation rubber (lower stage)
17. PERIODICAL MAINTENANCE PROCEDURE SD-506
17.1 Precautions on maintenance
17.2 Right angle conveyance section
17.2.1 Replacing the roller release solenoid/1 (SD5)
17.2.2 Replacing the roller release solenoid/2 (SD6)
17.2.3 Replacing the right angle conveyance gate solenoid (SD2)
17.2.4 Replacing the roller release solenoid/3 (SD7)
17.3 Saddle stitching section
17.3.1 Replacing the stapler assy
17.3.2 Replacing the slope unit
17.3.3 Pulling out the saddle stitching unit
17.3.4 Replacing the saddle stitching unit
17.4 Bundle processing section
17.4.1 Replacing the bundle press stage gear
17.4.2 Replacing the bundle press stage unit
17.5 Trimmer section
17.5.1 Removing/installing the trimmer paddle assy
17.5.2 Replacing the trimmer board assy
17.5.3 Replacing the trimmer blade kit
17.5.4 Replacing the trimmer press motor (M32)
17.5.5 Replacing the trimmer blade motor (M31)
17.5.6 Replacing the trimming unit
17.5.7 Lubricating the trimmer unit
18. PERIODICAL MAINTENANCE PROCEDURE SD-513
18.1 Precautions on maintenance
18.2 Entrance conveyance section
18.2.1 Replacing the reverse exit roller pressure release motor (M102)
18.2.2 Cleaning of the paper re-feed roller/Lt
18.2.3 Cleaning of the reverse exit roller/Rt
18.3 Folding conveyance section
18.3.1 Replacing the 1st folding knife motor (M13)
18.3.2 Replacing the 2nd folding knife motor (M14)
18.3.3 Cleaning of the half-folding roller, tri-folding roller
18.3.4 Lubrication to the front stopper shaft
18.4 Sub tray, tri-folding tray section
18.4.1 Cleaning the tri-folding tray conveyance roller/3
18.5 Saddle stitching section
18.5.1 Replacing the staple unit
18.5.2 Replacing the clincher
18.5.3 Replacing the booklet holding motor (M17)
18.5.4 Lubrication to the saddle stitching alignment plate/Rr
18.5.5 Lubrication to the saddle stitching alignment plate shaft/Fr
18.5.6 Replacing the conveyance guide assy/Up
18.5.7 Replacing the alignment plate solenoid wiring
18.6 Booklet movement section
18.6.1 Lubrication to the booklet movement unit slide shaft
18.6.2 Lubrication to the booklet holding unit slide shaft
18.6.3 Lubrication to the booklet set unit slide shaft
18.7 Clamp section
18.7.1 Replacing the fore edge stopper motor (M24)
18.7.2 Replacing the fore edge finger motor (M52), the fore-edge finger gear, and the finger torque limiter
18.7.3 Replacing the clamp motor (M23)
18.7.4 Replacing the booklet holding wire/1, booklet holding wire/2 and booklet holding wire/3
18.7.5 Replacing the clamp hanging wire
18.8 Trimmer section
18.8.1 Replacing the trimmer blade
18.8.2 Replacing the trimmer board
18.8.3 Replacing the trimming unit
18.8.4 Replacing the trimmer blade motor (M31)
18.8.5 Replacing the trimmer press motor (M32)
18.8.6 Lubrication to the press drive screw, the gear
18.9 Booklet tray section
18.9.1 Replacing the gripper motor (M26)
18.9.2 Lubrication to the gripper paper exit gear/Fr, the gripper paper exit gear/Rr
18.9.3 Lubrication to the gripper lock plate
18.9.4 Lubrication to the shutter slide shaft and the shutter slide plate
19. PERIODICAL MAINTENANCE PROCEDURE CR-101
19.1 Precautions on maintenance
19.2 Creaser section
19.2.1 Cleaning the crease blade
20. PERIODICAL MAINTENANCE PROCEDURE TU-503
20.1 Precautions on maintenance
20.2 Conveyance section
20.2.1 Cleaning the registration roller
20.2.2 Replacing the registration roller
20.3 Slitter section
20.3.1 Lubrication to the slit cutter shaft
20.3.2 Lubrication to the slit cutter drive gear
20.3.3 Replacing the slit cutter assy/Fr, /Rr
20.4 Rotary cutter section
20.4.1 Replacing the rotary cutter assy
20.4.2 Cleaning the slit scraps roller/Lt and slit scraps roller/Rt
21. PERIODICAL MAINTENANCE PROCEDURE FD-504
21.1 Precautions on maintenance
21.2 Clamp section
21.2.1 Lubrication to SQF clamp
21.2.2 Replacing the SQF clamp motor/Rr (M202)
21.2.3 Replacing the SQF clamp motor/Fr (M203)
21.3 Square-fold sction
21.3.1 Replacing the SQF roller motor (M201)
21.3.2 Replacing the SQF roller cleaning assy/Fr, /Rr
22. PERIODICAL MAINTENANCE PROCEDURE PB-503
22.1 Conveyance section
22.1.1 Replacing the entrance gate solenoid (SD1), the sub tray exit solenoid (SD4)
22.2 Sub compile (SC) section
22.2.1 Precautions on maintenance
22.2.2 Replacing the switchback roller
22.2.3 Replacing the SC switchback release motor (M13) and the one-way clutch/A and /B
22.2.4 Replacing the SC pressure arm solenoid (SD13)
22.2.5 Replacing the FD alignment solenoid (SD11)
22.2.6 Lubricating the sub scan alignment plate shaft
22.3 Clamp section
22.3.1 Lubricating the clamp pressing board shaft
22.4 Glue tank section
22.4.1 Replacing the glue apply roller drive gear bearing
22.4.2 Lubricating the glue apply roller drive gear
22.4.3 Replacing the pellet supply cooling fan (M4)
22.4.4 Replacing the glue tank assy
22.5 Cover paper supply section
22.5.1 Removing/reinstalling the pick-up roller assy and the separation roller assy
22.5.2 Replacing the pick-up roller and the paper feed roller
22.5.3 Replacing the separation roller
22.5.4 Replacing the cover paper pick up clutch (CL71) and the cover paper separation clutch (CL72)
22.6 Cover paper table section
22.6.1 Precautions on maintenance
22.6.2 Replacing the roller cutter blade assy
22.6.3 Cleaning the cover paper folding plate and the book spine backing plate
22.6.4 Lubricating the cover paper alignment plate shaft
22.7 Book stock section
22.7.1 Lubricating the guide shafts/Rt and /Lt
22.8 Framework section
22.8.1 Replacing the exhaust filters/A and /B
23. PERIODICAL MAINTENANCE PROCEDURE GP-501
23.1 Caution for maintenance procedure
23.2 Die set service
23.2.1 Die set service
23.2.2 Die set life expectancy
23.2.3 Die set components
23.2.4 Checking and replacing the die set
23.2.5 Checking and lubricating the die set pins and die set shoulder bolts
23.2.6 Inspecting the hole alignment
23.3 Check, cleaning, and lubrication
23.3.1 Check, cleaning, and lubrication
23.3.2 External cleaning
23.3.3 Internal cleaning
23.3.4 Operational inspection
23.3.5 Internal inspection
23.3.6 Cleaning the base
23.3.7 Cleaning the die guide
23.3.8 Checking the door latch
23.3.9 Cleaning and checking the aligner paper path and panels
23.3.10 Cleaning and checking the aligner idler roller
23.3.11 Cleaning the aligner (green) drive belt
23.3.12 Cleaning and checking the back gauge solenoid
23.3.13 Cleaning and checking the idler rollers
23.3.14 Cleaning and checking the punch idler rollers
23.3.15 Cleaning and checking the drive rollers
23.3.16 Checking the aligner latch
23.3.17 Cleaning the optical sensors
23.3.18 Cleaning and checking the bypass paper path
23.3.19 Cleaning and checking the punch paper path
23.3.20 Cleaning and checking the timing belt
23.3.21 Bypass panel
23.3.22 Removing the bypass panel
23.3.23 Aligner panels
23.3.24 Removing the aligner panel
23.3.25 Replacing the aligner idler roller
23.3.26 Replacing the aligner drive belt
23.3.27 Cleaning and checking the energy drive roller
23.3.28 Replacing the back gauge mechanism
23.3.29 Removing the back gauge
23.3.30 Replacing the solenoid spring
23.3.31 Back gauge paddle
23.3.32 Adjusting the back gauge assembly
23.3.33 Punch module
23.3.34 Removing the punch module
23.3.35 Lubricating to the punch drive cams
23.3.36 Replacing the punch clutch
23.3.37 Replacing and adjusting the punch module brake
23.3.38 Replacing the punch module brake
23.3.39 Adjusting the punch module brake
23.3.40 Replacing the punch module motor
23.3.41 Replacing the punch module motor drive belt
23.3.42 Replacing the punch module drive roller
23.3.43 Replacing the belt
23.3.44 Tools
24. PERIODICAL MAINTENANCE PROCEDURE GP-502

G) DISASSEMBLING/REASSEMBLING
1. ITEMS THAT YOU MUST NOT DISASSEMBLE
1.1 List of Items that you must not disassemble
1.2 Items that you must not disassemble
1.2.1 Screw-lock applied screw
1.2.2 Prohibition of adjusting the volume of boards
1.2.3 Writing unit cover
1.2.4 Photo conductor section
1.2.5 Intermediate transfer section
1.2.6 Fusing section
2. WARNING AND PRECAUTION ON DISASSEMBLING
2.1 Precaution on removing the boards
3. bizhub PRESS C1100/C1085
3.1 List of disassembling and assembling parts
3.2 Disassembling and assembling procedures
3.2.1 Precautions on disassembling and assembling
3.2.2 Front cover
3.2.3 Filter box cover, filter box, rear cover/Up, /Rt, /Md, /Lw
3.2.4 Left cover/Up1, /Up2, /Lw1, /Lw2, /Lw3
3.2.5 Right cover/Up1, /Up2, /Up3, /Lw1, /Lw2, /Lw3
3.2.6 Upper cover, cover table
3.2.7 WT-512 (Option)
3.2.8 Operation panel section
3.2.9 Main board unit
3.2.10 MFP board (MFPB)
3.2.11 SSD (SSD)
3.2.12 DC power supply unit/2 (DCPS/2), DC power supply unit/5 (DCPS/5)
3.2.13 VIF board (VIFB) (Option: VI-507)
3.2.14 Scanner image processing board (IPB/S) (Option: PF-708)
3.2.15 Expansion board (EXPB) (Option: IC-602C)
3.2.16 Writing unit
3.2.17 Scatter duct assy/Y, /M, /C, /K
3.2.18 Process unit
3.2.19 Image correction unit
3.2.20 Toner collection pipe
3.2.21 Duplex unit
3.2.22 ADU centering sensor assy
3.2.23 Duplex section
3.2.24 Lock lever/1, /2
3.2.25 Fusing belt temperature sensor/Md (TEM1), fusing belt temperature sensor/Rr (TEM2)
3.2.26 Lower pressure roller temperature sensor (TEM3)
3.2.27 Thermostat assy
3.2.28 HDD unit (Option: IC-602C, UK-105)
3.2.29 HDD/5 (HDD/5) (Option: IC-602C)
4. DF-626
4.1 List of disassembling and assembling parts
4.2 Disassembling and assembling procedures
4.2.1 Precautions on disassembling and assembling
4.2.2 DF
4.2.3 The paper feed cover
4.2.4 Front cover
4.2.5 Rear cover
4.2.6 Original feed tray front cover
4.2.7 Paper feed motor (M8)
4.2.8 Registration motor (M2)
4.2.9 Reading motor (M1)
4.2.10 Reading roller pressure release motor (M4)
4.2.11 Glass cleaning motor (M9)
4.2.12 Glass cleaning roller unit
4.2.13 Reverse path switching solenoid (SD1)
4.2.14 Reverse exit path switching solenoid (SD2)
4.2.15 Exit motor (M3)
4.2.16 DF control board (DFCB)
4.2.17 Restriction plate positional VR (VR1)
4.2.18 Cooling fan (FM1)
5. PF-707/708
5.1 Items you must not disassemble or reassemble
5.1.1 CCD unit
5.1.2 Mirror unit and exposure unit
5.1.3 Framework panel/1, framework panel/2
5.2 List of disassembling and assembling parts
5.3 Disassembling and assembling procedures
5.3.1 Precautions on disassembling and assembling
5.3.2 Right cover
5.3.3 Rear cover/Lt4
5.3.4 Rear cover/Lt2, /Lt3
5.3.5 Rear cover/Lt1
5.3.6 Rear cover/Rt
5.3.7 Read cover/Fr
5.3.8 Upper surface cover/RrRt, /RrLt
5.3.9 Read cover/Lt
5.3.10 Read cover/Rt
5.3.11 Read cover/Rr
5.3.12 Original glass assy
5.3.13 Upper surface cover/Fr, /Lt, /Rt
5.3.14 Front door
5.3.15 Tray front cover
5.3.16 CCD unit
5.3.17 Exposure unit, exposure lamp
5.3.18 Scanner unit
5.3.19 Removing the scanner wire
5.3.20 Reinstalling the scanner wire
5.3.21 Tray
5.3.22 Lift wire
5.3.23 Paper leading edge separation fan/Fr1 (FM9), /Fr2 (FM13), /Fr3 (FM17), /Rr1 (FM4), /Rr2 (FM8), /Rr3 (FM12)
5.3.24 Paper leading edge shutter solenoid/1 (SD10), /2 (SD14), /3 (SD18)
5.3.25 Paper lift motor/1 (M7), /2 (M8), /3 (M9)
5.3.26 Paper feed suction unit
5.3.27 Paper feed belt
5.3.28 Paper suction fans/1 (FM1), /2 (FM2), /3 (FM3), /4 (FM4), /5 (FM5), and /6 (FM6)
5.3.29 Paper feed assist fan/Fr1 (FM11), /Fr2 (FM15), /Fr3 (FM19), /Rr1 (FM12), /Rr2 (FM16), /Rr3 (FM20)
5.3.30 Shutter solenoid/Fr1 (SD5), /Fr2 (SD10), /Fr3 (SD15), /Rr1 (SD6), /Rr2 (SD11), /Rr3 (SD16)
5.3.31 Paper feed check window
5.3.32 Vertical conveyance unit
5.3.33 Horizontal conveyance unit
5.3.34 Multi feed detection board (MFDBR, MFDBS)
5.3.35 Centering sensor assy
6. FA-502
6.1 List of disassembling and assembling parts
6.2 Disassembling and assembling procedures
6.2.1 Precautions on disassembling and assembling
6.2.2 FA-502
7. RU-516
7.1 List of disassembling and assembling parts
7.2 Disassembling and assembling procedures
7.2.1 Charging control framework unit
8. RU-511/HM-101
8.1 Items you must not disassemble or reassemble
8.1.1 Color density sensor unit
8.2 List of disassembling and assembling parts
8.3 Disassembling and assembling procedures
8.3.1 Precautions on disassembling and assembling
8.3.2 Front door
8.3.3 Rear cover
8.3.4 Upper cover
8.3.5 Humidification unit
8.3.6 Water feed tank
8.3.7 Pump motor (P1)
8.3.8 Color density sensor unit
8.3.9 Shutter
8.3.10 Note for replacing the board
9. RU-510
9.1 List of disassembling and assembling parts
9.2 Disassembling and assembling procedures
9.2.1 Precautions on disassembling and assembling
9.2.2 Front door
9.2.3 Rear cover
9.2.4 Left cover
9.2.5 Upper cover
9.2.6 Note for replacing the board
10. FS-532
10.1 Items that you must not disassemble or reassemble
10.1.1 Red-painted screws
10.2 List of disassembling and assembling parts
10.3 Disassembling and assembling procedures
10.3.1 Precautions on disassembling and assembling
10.3.2 Front door
10.3.3 Rear cover
10.3.4 Upper cover/Rt1
10.3.5 Upper cover/Rt2
10.3.6 Upper cover/Fr1
10.3.7 Upper cover/Fr2
10.3.8 Upper cover/Rr
10.3.9 Upper cover/Md
10.3.10 Front cover
10.3.11 Sub tray
10.3.12 Stacker unit
10.3.13 Main tray
10.3.14 Main tray up down motor (M11), main tray up-down drive assy
10.3.15 Note for replacing the board
11. SD-510
11.1 Items that you must not disassemble or reassemble
11.1.1 Red-painted screws
11.2 List of disassembling and assembling parts
11.3 Disassembling and assembling procedures
11.3.1 Precautions on disassembling and assembling
11.3.2 Front cover
11.3.3 Stapler unit cover
11.3.4 SD unit
11.3.5 Folding knife assy/1
11.3.6 Folding knife assy/2
12. PK-522
12.1 Items that you must not disassemble or reassemble
12.1.1 Red-painted screws
12.2 List of disassembling and assembling parts
12.3 Disassembling and assembling procedures
12.3.1 Precautions on disassembling and assembling
12.3.2 Punch unit
13. PI-502
13.1 List of disassembling and assembling parts
13.2 Disassembling and assembling procedures
13.2.1 Precautions on disassembling and assembling
13.2.2 Upper cover
13.2.3 Rear cover
13.2.4 Operation panel cover
13.2.5 PI unit
14. LS-506
14.1 List of disassembling and assembling parts
14.2 Disassembling and assembling procedures
14.2.1 Precautions on disassembling and assembling
14.2.2 Cover
14.2.3 Replacing the stacker tray up/down wire
15. FD-503
15.1 Items that you must not disassemble or reassemble
15.1.1 Folding/conveyance switching position adjustment section
15.2 List of disassembling and assembling parts
15.3 Disassembling and assembling procedures
15.3.1 Precautions on disassembling and assembling
15.3.2 Upper cover/Fr + PI cover/Fr
15.3.3 Upper cover/Rr + PI cover/Rr
15.3.4 Upper door
15.3.5 Rear cover
15.3.6 Left cover/Fr
15.3.7 Left cover/Rr
15.3.8 Paper exit stopper cover
15.3.9 Right cover
15.3.10 Left cover/Up
15.3.11 Mount cover
15.3.12 Front door
15.3.13 Cleaning the 2nd folding conveyance sensor (PS53)
15.3.14 Cleaning the 3rd folding conveyance sensor (PS54)
15.3.15 Cleaning the 3rd folding roller
15.3.16 Folding conveyance section
15.3.17 Main tray up/down wire
15.3.18 Way to distinguish between new and old types of the multi feed detection board/1 (MFDB/1) and /2 (MFDB/2)
15.3.19 Multi feed detection board/1 (MFDB/1) and /2 (MFDB/2) (new type)
15.3.20 Multi feed detection board/1 (MFDB/1) and /2 (MFDB/2) (old type)
15.3.21 Note for replacing the board
16. SD-506
16.1 Items not allowed to be disassembled/reassembled
16.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51)
16.1.2 Trimmer completion sensor (PS62)
16.1.3 Wire slack prevention sensor (PS66)
16.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53)
16.1.5 Trimmer press brake
16.1.6 Fixing screw of the trimmer press timing belt
16.2 List of disassembling and assembling parts
16.3 Disassembling and assembling procedures
16.3.1 Precautions on disassembling and assembling
16.3.2 Rear cover/Lt
16.3.3 Rear cover/Rt
16.3.4 Left cover
16.3.5 Upper cover/Fr
16.3.6 Upper cover/Rr3
16.3.7 Sub tray cover
16.3.8 Front door/Lt
16.3.9 Front door/Rt
16.3.10 Folding unit
16.3.11 Note for replacing the board
17. SD-513
17.1 Items that you must not disassemble or reassemble
17.1.1 Red-painted screws
17.2 List of disassembling and assembling parts
17.3 Disassembling and assembling procedures
17.3.1 Precautions on disassembling and assembling
17.3.2 Rear cover/Rt, /Lt
17.3.3 Right cover/1, /2, /3
17.3.4 Front cover/1, /2, /3
17.3.5 Left cover/Fr1, left cover/Fr2, left cover/Fr3
17.3.6 Left cover/Rr
17.3.7 Upper cover/RrRt1, /RrRt2, /RrRt3, /RrRt4, /RrRt5, /RrRt6
17.3.8 Upper cover/FrRt1, /FrRt2, /FrRt3
17.3.9 Upper cover/FrLt1, /FrLt2
17.3.10 Upper cover/RrLt1, /RrLt2, /RrLt3, sub tray cover
17.3.11 Opening and closing of the front console
17.3.12 Front console
17.3.13 Gripper paper exit unit
17.3.14 Open and close of the booklet tray section door
17.3.15 Moving up and down of the booklet holding
17.3.16 Note for replacing the board
18. CR-101
18.1 Items not allowed to be disassembled/reassembled
18.1.1 Creaser unit
18.2 List of disassembling and assembling parts
18.3 Disassembling and assembling procedures
18.3.1 Precautions on disassembling and assembling
18.3.2 Creaser unit
19. TU-503
19.1 Items not allowed to be disassembled/reassembled
19.1.1 Slitter unit
19.2 List of disassembling and assembling parts
19.3 Disassembling and assembling procedures
19.3.1 Precautions on disassembling and assembling
19.3.2 Slitter unit
20. FD-504
20.1 Items that you must not disassemble or reassemble
20.1.1 Red-painted screws
20.2 List of disassembling and assembling parts
20.3 Disassembling and assembling procedures
20.3.1 Precautions on disassembling and assembling
20.3.2 Square-fold unit
20.3.3 Note for disassembling the FD-504 (1)
20.3.4 Note for disassembling the FD-504 (2)
21. PB-503
21.1 List of disassembling and assembling parts
21.2 Disassembling and assembling procedures
21.2.1 Precautions on disassembling and assembling
21.2.2 Front door
21.2.3 Front cover
21.2.4 Booklet door
21.2.5 Rear cover/Rt
21.2.6 Rear cover/Lt
21.2.7 Left cover
21.2.8 Relay conveyance gear cover/Fr
21.2.9 Relay conveyance gear cover/Rr
21.2.10 Pellet supply cover
21.2.11 SC cover/Fr
21.2.12 SC cover/Up
21.2.13 Upper cover/FrRt
21.2.14 Upper cover/FrLt
21.2.15 Upper cover/RrRt
21.2.16 Upper cover/RrLt
21.2.17 Upper cover/Md
21.2.18 Deodorant unit
21.2.19 Pellet supply unit
21.2.20 Glue tank unit
21.2.21 SC unit
21.2.22 Clamp unit
21.2.23 PB left unit
21.2.24 Book lift wire
21.2.25 Cart wire
21.2.26 Conveyance unit/Lw
21.2.27 Relay conveyance unit
21.2.28 Cover paper tray
21.2.29 Cover paper lift wire
21.2.30 Binding mode procedure with manual operating function
21.2.31 Multi feed detection boards/S (MFDBS) and /R (MFDBR)
22. GP-501
22.1 Centering punched holes
22.2 Door latch
22.2.1 Checking the door latch
22.2.2 Adjusting the door latch
22.2.3 Replacing the door latch and switch
22.3 Preparing the GP-501 punch for service
22.3.1 Preparing the GP-501 punch for service
22.3.2 Separating the punch from the printer
22.3.3 Removing the rear cover
22.4 Leveling and aligning to the printer
(1) Procedure
(2) Tool Required
(3) To level the punch:
23. GP-502
24. COMMERCIALLY AVAILABLE PARTS
24.1 Status indicator light
24.1.1 Configuration
24.1.2 Connector
24.1.3 Procedure
24.2 Key counter (KCT)
24.2.1 Connector
24.2.2 Procedure

H) CLEANING/LUBRICATION
1. CLEANING/LUBRICATION PROCEDURES

I) ADJUSTMENT/SETTING
1. CHECKPOINTS
1.1 Checking before you start work
1.2 Checkpoints when you conduct the on-site service
2. UTILITY
2.1 List of utility menus
2.2 Start and exit
2.2.1 Start method
2.2.2 Exit method
3. LIST OF ADJUSTMENT ITEMS
3.1 Priority for Adjustment and Setting after you replace parts
4. SERVICE MODE
4.1 Service mode list
4.2 Start and exit
4.2.1 Start method
4.2.2 Exit method
4.3 Machine Adjustment
4.3.1 Restart Timing Adjustment (Printer Adjustment)
4.3.2 Centering Auto Adjustment (Printer Adjustment – Centering Adjustment)
4.3.3 Centering Sensor Gap Adj. (Printer Adjustment – Centering Adjustment)
4.3.4 Centering Adjustment (Printer Adjustment – Centering Adjustment)
4.3.5 FD-Mag. Adjustment (Printer Adjustment)
4.3.6 CD-Mag. Adjustment (Printer Adjustment)
4.3.7 Lead Edge Erase Adjustment (Printer Adjustment)
4.3.8 Registration Loop Adj. (Printer Adjustment)
4.3.9 Pre-registration Adj. (Printer Adjustment)
4.3.10 Belt Line Speed Adj. (Printer Adjustment)
4.3.11 Skew Initial Position Memory (Printer Adjustment – Writing Initial Pos. Memory)
4.3.12 Cross Direction Initial Pos. (Printer Adjustment – Writing Initial Pos. Memory)
4.3.13 Color Registration Auto. Adj. (Printer Adjustment)
4.3.14 Color Regist. Gap Measurement (Printer Adjustment)
4.3.15 PFU Double Feed Detect Adj. (Printer Adjustment)
4.3.16 Crosswise Dir. Skew Adj. (Printer Adjustment)
4.3.17 Beam Pitch Adjustment (Printer Adjustment)
4.3.18 Color Regist. Manual Adj. (Printer Adjustment)
4.3.19 Recall Standard Data (Printer Adjustment)
4.3.20 Restart Timing Adjustment (Scan Adjustment)
4.3.21 Centering Adjustment (Scan Adjustment)
4.3.22 FD-Mag. Adjustment (Scan Adjustment)
4.3.23 Scan Gradation/Color Adj. (Scan Adjustment)
4.3.24 CD-Mag. Adjustment (Scan Adjustment)
4.3.25 Sensor Check (Scan adjustment)
4.3.26 CCD Check (Scan Adjustment)
4.3.27 Line Mag. Setting (Scan Adjustment)
4.3.28 Recall Standard Data (Scan Adjustment)
4.3.29 Printer Gamma Offset Adj. (Quality Adjustment – Printer Gamma Adjustment)
4.3.30 Printer Gamma Offset Auto. (Quality Adjustment – Printer Gamma Adjustment)
4.3.31 Printer Gamma Sensor Adj. (Quality Adjustment – Printer Gamma Adjustment)
4.3.32 Printer Gamma Curve Adj. (Quality Adjustment – Printer Gamma Adjustment)
4.3.33 Print Gamma Offset Auto. (RU) (Quality Adjustment – Printer Gamma Adjustment)
4.3.34 Print. Gamma Sensor Adj. (RU) (Quality Adjustment – Printer Gamma Adjustment)
4.3.35 Sharpness Adjustment (Quality Adjustment)
4.3.36 Contrast Adjustment (Quality Adjustment)
4.3.37 Dot Detect Adjustment (Quality Adjustment – Image Distinction Level)
4.3.38 Color Text Adjustment (Quality Adjustment – Image Distinction Level)
4.3.39 Dot/Text Area Adjustment (Quality Adjustment – Image Distinction Level)
4.3.40 ACS Adjustment (Quality Adjustment)
4.3.41 AE(AES) Adjustment (Quality Adjustment – Density Adjustment)
4.3.42 Copy Density Adjustment (Quality Adjustment – Density Adjustment)
4.3.43 Background Removal (Quality Adjustment – Density Adjustment)
4.3.44 Tone Adjustment (RGB/YMC) (Quality Adjustment – Tone Adjustment)
4.3.45 Recall Standard Data (Quality Adjustment)
4.3.46 Non-Image Area Erase Check
4.4 Process Adjustment
4.4.1 1-Trans.Current Manual Adj. (High Voltage Adjustment)
4.4.2 1-Trans.V Manual Confirm (High Voltage Adjustment)
4.4.3 1-Trans.Dis-elec.Pole Manual (High Voltage Adjustment)
4.4.4 2nd Transfer Manual Adj. (High Voltage Adjustment)
4.4.5 HV Adj.(Separation AC) (High Voltage Adjustment)
4.4.6 HV Adj. (Separation DC) (High Voltage Adjustment)
4.4.7 Confirm Guide HV (Manual) (High Voltage Adjustment)
4.4.8 Blade Setting Mode (Drum Peculiarity Adj.)
4.4.9 Charge Potential Auto. Adj. (Drum Peculiarity Adj.)
4.4.10 Gamma Automatic Adjustment (Drum Peculiarity Adj.)
4.4.11 Auto. Developer Charge (Drum Peculiarity Adj.)
4.4.12 Toner Density Sensor Init. (Drum Peculiarity Adj.)
4.4.13 Initial Drum Rotation (Drum Peculiarity Adj.)
4.4.14 Toner Density Revert (Drum Peculiarity Adj.)
4.4.15 Toner Density Sensor Speed (Drum Peculiarity Adj.)
4.4.16 Max Density Initial Adj. (Drum Peculiarity Adj.)
4.4.17 Surface Potential Sensor (Sensor Output Confirm)
4.4.18 IDC Sensor Output (Sensor Output Confirm)
4.4.19 Toner Density Sensor Output (Sensor Output Confirm)
4.4.20 Drum Surface Potential (Sensor Output Confirm)
4.4.21 Humidity/Temperature Output (Sensor Output Confirm)
4.4.22 Toner Charge Quantity Detect (Sensor Output Confirm)
4.4.23 Background Margin Fine Adj. (Process Fine Adjustment)
4.4.24 Develop AC Bias Fine Adj. (Process Fine Adjustment)
4.4.25 Develop AC Frequency (Process Fine Adjustment)
4.4.26 Toner Density Fine Adj. (Process Fine Adjustment)
4.4.27 Drum Small Rotation Interval (Interval/Quantity Adj.)
4.4.28 Automatic Refresh Interval (Interval/Quantity Adj.)
4.4.29 Toner Dens. Sensor Interval (Interval/Quantity Adj.)
4.4.30 M’Trans. Steering Sensor
4.4.31 Recall Standard Data
4.5 System Setting
4.5.1 Software DIPSW setting procedures
4.5.2 Software DIPSW setting list
4.5.3 Service Center TEL/FAX
4.5.4 Serial Number Setting
4.5.5 Setup Date/Business Setting
4.5.6 Setting of the toner amount and the replacement count of the toner bottle
4.5.7 Remaining staple amount display setting
4.5.8 New model of the scatter duct assy and the dust-proof filter/Rt
4.6 Counter/Data
4.6.1 Maintenance Counter
4.6.2 Data collection procedures
4.6.3 Paper Size Counter (Total/Copy/Printer)
4.6.4 ADF Counter
4.6.5 Coverage Data History
4.6.6 Paper JAM History
4.6.7 JAM/JAM Counter for Individual Sec
4.6.8 Counter of Each Copy Mode(1)
4.6.9 Counter of Each Copy Mode(2)
4.6.10 SC Counter/SC Counter Individual Sec
xx
4.6.11 SC Data of Time Series
4.6.12 Maintenance Counter Reset (Maintenance History)
4.6.13 Parts History in Time Series (Maintenance History)
4.6.14 Each Paper Type Counter
4.6.15 ORU-M Maintenance History
4.6.16 RFID Information
4.6.17 Checking, setting and resetting procedure of the Special Parts Counter
4.6.18 Special Parts Counter
4.6.19 Voluntary Part Counter (Parts Counter)
4.6.20 Total Counter History
4.6.21 Custom Size Counter Threshold Set
4.7 State Confirmation
4.7.1 I/O Check Mode
4.7.2 Input check procedures
4.7.3 Output check procedures
4.7.4 IO check mode list
4.7.5 Adjustment when you replace the multi feed detection board (PI) (new type)
4.7.6 Adjustment when you replace the multi feed detection board (PI) (old type)
4.7.7 Adjustment when you replace the cover paper multi feed detection board (PB)
4.7.8 FD, SD-506, SD-513, PB adjustment data EEPROM storage
4.7.9 Main body adjustment data NVRAM board storage
4.7.10 Main image processing board line memory check
4.7.11 Hard disk check
4.7.12 Hard disk replacing procedure
4.7.13 Replacing procedure of the write unit
4.7.14 Procedure when IO35-21 or IO35-25 is used
4.8 ADF Adjustment
4.8.1 ADF Original Size Adj
4.8.2 ADF Orig. Stop Position
4.8.3 ADF Orig. Stop Pos. Auto
4.8.4 ADF Registration Loop Adj
4.8.5 Feed Paper Check
4.8.6 Sensor Check
4.8.7 Read Position Adj
4.8.8 Read Position Auto Adj
4.8.9 FD-Mag. Adjustment
4.8.10 FD-Mag. Auto Adjustment
4.8.11 Scanning Light Adjustment
4.8.12 Mixed Original Size Adj
4.8.13 Line Detection Setting
4.8.14 ADF Scan Glass Auto Cleaning
4.8.15 Recall Standard Data
4.9 Finisher Adjustment
4.9.1 FS-532 Staple Position Adjustment (Staple Fnisher (Main) Adj.)
4.9.2 FS-532 Staple Paper Width Adj. (Staple Fnisher (Main) Adj.)
4.9.3 FS-532 FD Alignment Plate Adj. (Staple Fnisher (Main) Adj.)
4.9.4 FS-532 Exit Guide Paper Width Adj. (Staple Fnisher (Main) Adj.)
4.9.5 FS-532 Rewind Paddle Descent Adj. (Staple Fnisher (Main) Adj.)
4.9.6 SD-510 Fold&Staple Pitch Adj. (Staple Finisher (Fold) Adj.)
4.9.7 SD-510 Fold&Staple Paper Width Adj. (Staple Finisher (Fold) Adj.)
4.9.8 SD-510 Fold&Staple Staple Position (Staple Finisher (Fold) Adj.)
4.9.9 SD-510 Fold&Staple Fold Position (Staple Finisher (Fold) Adj.)
4.9.10 SD-510 Half-Fold Fold Position Adj. (Staple Finisher (Fold) Adj.)
4.9.11 SD-510 Tri-Fold Position Adjustment (Staple Finisher (Fold) Adj.)
4.9.12 SD-510 Double Fold Plate Adjustment (Staple Finisher (Fold) Adj.)
4.9.13 SD-510 Half-Fold Strength Adj. (Staple Finisher (Fold) Adj.)
4.9.14 PK-522 Vertical Position Adj. (CD) (Staple Finisher (Punch) Adj.)
4.9.15 PK-522 Horizontal Position Adj. (FD) (Staple Finisher (Punch) Adj.)
4.9.16 PK-522 Registration Adjustment (Staple Finisher (Punch) Adj.)
4.9.17 PK-522 Paper Edge Detect Sensor (Staple Finisher (Punch) Adj.)
4.9.18 PI-502 Tray Size Adjustment (Staple Finisher (PI) Adj.)
4.9.19 PI-502 PI Registration Adjustment (Staple Finisher (PI) Adj.)
4.9.20 FD-503 Paper Width Adjustment (Multi Folder (Punch) Adj.)
4.9.21 FD-503 Punch Vertical Position Adj. (Multi Folder (Punch) Adj.)
4.9.22 FD-503 Half-Fold Position Adj. (Multi Folder (Fold) Adj.)
4.9.23 FD-503 Tri-Fold-in Pos. Adj. (Multi Folder (Fold) Adj.)
4.9.24 FD-503 Tri-Fold-out Pos. Adj. (Multi Folder (Fold) Adj.)
4.9.25 FD-503 Double Parallel Pos. Adj. (Multi Folder (Fold) Adj.)
4.9.26 FD-503 Z-Fold Position Adj. (Multi Folder (Fold) Adj.)
4.9.27 FD-503 Gate Position Adj. (Multi Folder (Fold) Adj.)
4.9.28 FD-503 Fold Registration Loop Adj. (Multi Folder (Fold) Adj.)
4.9.29 LS-506 Paper Width Adjustment (Stacker Adjustment)
4.9.30 LS-506 Paper Length Adjustment (Stacker Adjustment)
4.9.31 SD-506 Staple Center Position (Saddle Stitcher Adjustment)
4.9.32 SD-506 Staple Paper Width Adj. (Saddle Stitcher Adjustment)
4.9.33 SD-506 Staple Pitch Adjustment (Saddle Stitcher Adjustment)
4.9.34 SD-506 Half-fold Position Adj. (Saddle Stitcher Adjustment)
4.9.35 SD-506 Tri-fold Position Adj. (Saddle Stitcher Adjustment)
4.9.36 SD-506 Fold Paper Width Adj. (Saddle Stitcher Adjustment)
4.9.37 SD-506 Trimming Adjustment (Saddle Stitcher Adjustment)
4.9.38 SD-506 Trimmer Receiver Adj. (Saddle Stitcher Adjustment)
4.9.39 SD-513 Staple Center Adjustment (Saddle Stitcher Adjustment)
4.9.40 SD-513 Staple Paper Width Adjustment (Saddle Stitcher Adjustment)
4.9.41 SD-513 Staple Pitch Adjustment (Saddle Stitcher Adjustment)
4.9.42 SD-513 Tri-Fold Position Adjustment (Saddle Stitcher Adjustment)
4.9.43 SD-513 Fold Skew Adjustment (Saddle Stitcher Adjustment)
4.9.44 SD-513 Half-Fold Position Adjustment (Saddle Stitcher Adjustment)
4.9.45 SD-513 Fold Paper Width Adjustment (Saddle Stitcher Adjustment)
4.9.46 SD-513 Fore-edge Trimming Adjustment (Saddle Stitcher Adjustment)
4.9.47 SD-513 Parallel Trimming Adjustment (Saddle Stitcher Adjustment)
4.9.48 SD-513 Trans. Entrance Paper Width (Saddle Stitcher Adjustment)
4.9.49 TU-503 2-Side Slitting Adjustment (Saddle Stitcher Adjustment)
4.9.50 CR-101 Crease Position Adjustment – Half-Fold Crease Position (Saddle Stitcher Adjustment)
4.9.51 CR-101 Crease Position Adjustment – Tri-Fold Crease Position (Saddle Stitcher Adjustment)
4.9.52 CR-101 Crease Position Adjustment – PB Cover Crease Position (Saddle Stitcher Adjustment)
4.9.53 FD-504 Flattening a Fold (Strength) (Saddle Stitcher Adjustment)
4.9.54 FD-504 Flattening a Fold (Frequency) (Saddle Stitcher Adjustment)
4.9.55 FD-504 Spine Fold Line Adjustment (Saddle Stitcher Adjustment)
4.9.56 SD-513 Staple Offset Adjustment (Saddle Stitcher Adjustment)
4.9.57 TU-503 Registration Loop Adjustment (Saddle Stitcher Adjustment)
4.9.58 SD-513 Staple Tip Adjustment (Saddle Stitcher Adjustment)
4.9.59 SD-513 Saddle Position Adjustment (Saddle Stitcher Adjustment)
4.9.60 SD-513 Trimmer Receiver Adjustment (Saddle Stitcher Adjustment)
4.9.61 PB-503 Cover Trimming Adjustment (Perfect Binder Adjustment)
4.9.62 PB-503 Cover Lead Edge Adj. (Perfect Binder Adjustment)
4.9.63 PB-503 Spine Corner Formimg Pos. (Perfect Binder Adjustment)
4.9.64 PB-503 Glue Start Position (Perfect Binder Adjustment)
4.9.65 PB-503 Glue Finish Position (Perfect Binder Adjustment)
4.9.66 PB-503 Temperature Adjustment (Perfect Binder Adjustment)
4.9.67 PB-503 Sub Compile CD Width Adj. (Perfect Binder Adjustment)
4.9.68 PB-503 Clamp CD Width Adjustment (Perfect Binder Adjustment)
4.9.69 PB-503 Cover Up/Down CD Width Adj. (Perfect Binder Adjustment)
4.9.70 PB-503 Clamp FD Position Adj. (Perfect Binder Adjustment)
4.9.71 RU-510 Paper Width Adjustment (Relay Stacker Adjustment)
4.9.72 RU-510 Paper Length Adjustment (Relay Stacker Adjustment)
4.9.73 External FNS Customize Set
4.9.74 Recall Standard Data
4.10 Firmware Version
(1) Usage
(2) Procedure
4.11 CS Remote Care
4.11.1 Outline
4.11.2 Setup procedure of the CS Remote Care (When using E-mail)
4.11.3 Setup procedure of the CS Remote Care (When using phone line modem)
4.11.4 Setup procedure of the CS Remote Care (When using WebDAV server)
4.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system
4.11.6 Mail initial setting
4.11.7 http communication setting
4.11.8 Log forwarding function
4.11.9 Input procedure of software DIPSW for CS Remote Care
4.11.10 List of software DIPSW for CS Remote Care
4.11.11 Setup confirmation
4.11.12 Maintenance call
4.11.13 Center call from administrator
4.11.14 Confirm communication log
4.11.15 Initialization of RAM for CS Remote Care
4.11.16 CS Remote Care error code list
4.11.17 Troubleshooting
4.12 List Output
(1) Usage
(2) Procedure
4.13 Test Mode
4.13.1 Running Test Mode
4.13.2 Test Pattern Output Mode
4.13.3 Test pattern number 11 Beam check
4.13.4 Test pattern number 16 Linearity evaluation pattern
4.13.5 Test pattern number 25 registration mark position check pattern
4.13.6 Test pattern number 33 Linearity evaluation pattern
4.13.7 Test pattern number 40 Image skew check pattern (full-bleed print of test pattern number 16)
4.13.8 Test pattern number 43 Output 12 test patterns at a time
4.13.9 Test pattern number 49 RU color sensor gamma correction (output paper density adjustment chart i1-iSis/i1-Pro).I-352
4.13.10 Test pattern number 51 Gradation evaluation pattern (main scan)
4.13.11 Test pattern number 52 Gradation evaluation pattern (sub scan)
4.13.12 Test pattern number 53 Overall halftone
4.13.13 Test pattern number 54 Gradation evaluation pattern
4.13.14 Test pattern number 55 5% coverage
4.13.15 Test pattern number 58 Stripe check pattern
4.13.16 Test pattern number 62 Uneven density check pattern
4.13.17 Test pattern number 69 maximum density adjustment pattern
4.13.18 Test pattern number 75 Density correction pattern i1-iSis XL (Type1/Type2)
4.13.19 Test pattern number 76 Density correction pattern i1-Pro (Type1/Type2)
4.13.20 Test pattern number 77 Density correction pattern manual
4.13.21 Test pattern number 80 Print peculiarity evaluation pattern
4.13.22 Test pattern number 88 Chart file output
4.13.23 Image Line Confirmation Mode
4.14 Setting Data
4.14.1 Load from External Memory
4.14.2 Store to External Memory
4.15 Log Store
4.15.1 Log Store Setting
4.15.2 Execute Log Storing
4.15.3 Download of the log from Web Utilities
4.15.4 Acquire the logs for the controller via WebDAV
4.16 ORU-M Setting
4.16.1 ORU-M Item/Life Setting
4.16.2 ORU-M Life Threshold Setting
4.16.3 ORU-M Password Setting
4.17 HDD Setting
4.17.1 HDD Replace Initial Setting
4.17.2 Format HDD All Data
4.17.3 Format Controller HDD Data
4.18 Auth. Device Setting
4.18.1 Auth. Unit Selection
4.18.2 Loadable Driver Install
4.19 Startup Setting
4.19.1 Package Adjustment
4.19.2 Setup Setting 1
4.19.3 Setup Setting 2
5. IC-602 SERVICE MODE
5.1 IC Service Mode List
5.2 Start and exit of IC service mode
5.2.1 Method to activate the IC service mode
5.2.2 Method to exit IC service mode
5.3 System Setting
5.3.1 IC software DIPSW setting procedures
5.3.2 IC software DIPSW list
5.4 CSV File Import/Export
5.4.1 OUTLINE
5.4.2 Procedure
5.5 Font Backup
5.5.1 Outline
5.5.2 Preparation of backup/restore
5.5.3 Backup method
5.5.4 Method to restore
5.6 HP Tray Mapping
5.6.1 Outline
5.6.2 Procedure
5.7 Controller Capture Setting
(1) OUTLINE
(2) Procedure for acquisition
6. CE/ADMINISTRATOR SECURITY SETTING
6.1 CE/Administrator Security Setting list
6.2 Start/exit
(1) Usage
(2) Procedure
6.3 CE Authentication
(1) Usage
(2) Procedure
6.4 CE Auth. Password
(1) Usage
(2) Procedure
6.5 Admin. Authentication
(1) Usage
(2) Procedure
6.6 Administrator Password
(1) Usage
(2) Procedure
7. FEE COLLECTION SETTING
7.1 Fee Collection Setting list
7.2 Start/exit
(1) Usage
(2) Procedure
7.3 Management Function
(1) Usage
(2) Procedure
7.4 Manage OpenAPI Auth
7.4.1 Restriction Code
7.5 Billing Coefficient Setting
(1) Usage
(2) Function
(3) Procedure
8. ADJUSTMENT FOR POD
8.1 Process adjustment
8.1.1 Outline
8.1.2 Preset
8.1.3 2nd Transfer Output Adj. (Front)
8.1.4 2nd Transfer Output Adj. (Back)
8.1.5 2nd Transfer-Lead Edge(Front)
8.1.6 2nd Transfer-Lead Edge(Back)
8.1.7 2nd Transfer-Rear Edge(Front)
8.1.8 2nd Transfer-Rear Edge(Back)
8.1.9 Separation AC(Front)
8.1.10 Separation AC(Back)
8.1.11 Separation DC(Front)
8.1.12 Separation DC(Back)
8.1.13 Fus. T-Belt Center Temp. (Idle)
8.1.14 Fus. T-Belt Center Temp. (Print)
8.1.15 Fus. T-Belt Edge Temp. (Idle)
8.1.16 Fus. T-Belt Edge Temp. (Print)
8.1.17 L-Fus. Press Roller Center (Idle)
8.1.18 L-Fus. Press Roller Center (Print)
8.1.19 Lead Edge Erase Quantity
8.1.20 Rear Edge Erase Quantity
8.1.21 Toner Amount Save
8.1.22 Dens. Adj. Per Tray (YMC)
8.1.23 Dens. Adj. Per Tray (K)
8.1.24 Shorten Tray Change Time (Mixed Weight Job)
8.1.25 Double Feed Detection
8.1.26 Mis-centering detect JAM
8.1.27 Int. Transfer Separation
8.1.28 Thick BK Mode
8.1.29 Feed Correction
8.1.30 PFU Paper Float Timing
8.1.31 Fusing Air Separation Air Level Setting
8.1.32 PFU Suction Air Level Setting
8.1.33 Output Paper Separation Setting
8.2 Image quality/improving paper feeding adjustment
8.2.1 Transfer jitter adjustment
9. MECHANICAL ADJUSTMENT bizhub PRESS C1100/C1085
9.1 Registration unit tilt adjustment
9.1.1 Usage
9.1.2 Procedure
9.2 Intermediate transfer belt position adjustment
9.2.1 Usage
9.2.2 Procedure
9.3 2nd transfer belt position adjustment
9.3.1 Usage
9.3.2 Procedure
9.4 Height adjustment
9.4.1 Usage
9.4.2 Adjustment flow
9.4.3 Procedure
10. MECHANICAL ADJUSTMENT DF-626
10.1 Height adjustment
(1) Usage
(2) Procedure
10.2 Lead skew adjustment
(1) Usage
(2) Procedure
11. MECHANICAL ADJUSTMENT PF-707/708
11.1 Scanner motor belt adjustment
11.1.1 Purpose
11.1.2 Procedure
11.2 Positioning adjustments of the exposure unit and the mirror unit
11.2.1 Purpose
11.2.2 Procedure
11.3 Paper feed pressure adjustment
(1) Usage
(2) Preparation
(3) Multi-feed adjustment (J-1610, J-1849, J-2049)
(4) No feed adjustment (J-1601, J-1602, J-1613, J-1801 to J-1813, J-2001 to J-2013)
(5) Paper lead edge buckle adjustment
(6) Feed failed jam adjustment (J-1601, J-1602, J-1613, J-1801 to J-1813, J-2001 to J-2013)
11.4 Centering adjustment (for each tray)
(1) Usage
(2) Procedure
11.5 Centering Adjustment (PF)
(1) Usage
(2) Procedure
11.6 Height and tilt adjustment
11.6.1 Usage
11.6.2 Procedure
11.7 Tilt adjustment
(1) Usage
(2) Procedure
12. MECHANICAL ADJUSTMENT RU-511
12.1 Height adjustment
(1) Usage
(2) Procedure
12.2 Image scratch reduction
(1) Function
(2) Usage
(3) Procedure
13. MECHANICAL ADJUSTMENT RU-510
13.1 Height adjustment
(1) Usage
(2) Procedure
14. MECHANICAL ADJUSTMENT FS-532
14.1 Staple position adjustment
14.1.1 Usage
14.1.2 Procedure
14.2 Main tray horizontal adjustment
14.2.1 Purpose
14.2.2 Procedure
15. MECHANICAL ADJUSTMENT SD-510
15.1 Adjustment for Staple Clinch Failure
15.1.1 Usage
15.1.2 Procedure
15.2 1st folding skew adjustment
15.2.1 Usage
15.2.2 Procedure
16. MECHANICAL ADJUSTMENT PK-522
16.1 Punch hole position skew adjustment
16.1.1 Usage
16.1.2 Procedure
16.2 Punch unit adjustment mounting position adjustment
16.2.1 Usage
16.2.2 Procedure
17. MECHANICAL ADJUSTMENT PI-502
17.1 PI tilt adjustment (When PK is connected)
(1) Usage
(2) Procedure
17.2 PK punch position centering adjustment
17.2.1 Usage
17.2.2 Adjustment procedure for the cover sheet tray/Up
17.2.3 Adjustment procedure for the cover sheet tray/Lw
18. MECHANICAL ADJUSTMENT LS-506
18.1 Adjusting the paper press solenoid/1 (SD6)
(1) Usage
(2) Procedure
18.2 Adjusting the paper press solenoid/2 (SD7)
(1) Usage
(2) Procedure
18.3 Adjusting the paper press solenoid/3 (SD8)
(1) Usage
(2) Procedure
18.4 Adjusting the job partition solenoid (SD2)
(1) Usage
(2) Procedure
18.5 Horizontal adjustment
(1) Usage
(2) Procedure
18.6 Grip conveyance home sensor adjustment
(1) Usage
(2) Procedure
18.7 Stacker tray height adjustment
18.7.1 Purpose
18.7.2 Procedure
18.8 Stacker tray levelness adjustment
18.8.1 Purpose
18.8.2 Procedure
19. MECHANICAL ADJUSTMENT FD-503
19.1 Roller solenoids/1 (SD5), /2 (SD6), /3 (SD7) and /4 (SD8) position adjustment
(1) Usage
(2) Procedure
19.2 2nd folding roller solenoid (SD18) position adjustment
(1) Usage
(2) Procedure
19.3 Punch centering adjustment
(1) Usage
(2) Procedure
19.4 Horizontal adjustment
(1) Usage
(2) Procedure
19.5 Paper feed control gear position adjustment (PI tray)
(1) Usage
(2) Procedure
19.6 Paper feed pick-up volume adjustment (PI tray)
(1) Usage
(2) Procedure
20. MECHANICAL ADJUSTMENT SD-506
20.1 Horizontal adjustment
(1) Usage
(2) Procedure
20.2 Folding skew adjustment
(1) Usage
(2) Procedure
20.3 Second folding position stabilization adjustment
(1) Usage
(2) Procedure
20.4 Staple position adjustment
(1) Usage
(2) Procedure
(3) Adjustment Procedure/1
(4) Adjustment Procedure/2
20.5 Stapler position adjustment
(1) Usage
(2) Procedure
20.6 Tilt/gap adjustment of the clincher
(1) Usage
(2) Procedure
20.7 Trimming skew adjustment
(1) Usage
(2) Procedure
20.8 Trimming adjustment
(1) Usage
(2) Procedure
21. MECHANICAL ADJUSTMENT SD-513
21.1 Front stopper position adjustment
21.1.1 Usage
21.1.2 Procedure
21.2 1st folding skew adjustment
21.2.1 Usage
21.2.2 Procedure
21.3 Horizontal adjustment
21.3.1 Usage
21.3.2 Procedure
21.4 Front console open close caster height adjustment
21.4.1 Usage
21.4.2 Procedure
21.5 Staple adjustment
21.5.1 Usage
21.5.2 Procedure
21.6 Clincher position adjustment
21.6.1 Usage
21.6.2 Procedure
21.7 Saddle stitching alignment plate/Md position adjustment
21.7.1 Usage
21.7.2 Prior check
21.7.3 Procedure
21.8 Trimmer skew adjustment
21.8.1 Usage
21.8.2 Procedure
22. MECHANICAL ADJUSTMENT CR-101
22.1 Creaser unit skew adjustment
22.1.1 Usage
22.1.2 Procedure
23. MECHANICAL ADJUSTMENT TU-503
23.1 Slitter unit skew adjustment
23.1.1 Usage
23.1.2 Procedure
24. MECHANICAL ADJUSTMENT PB-503
24.1 Clamp sub scan direction alignment adjustment
(1) Usage
(2) Procedure
24.2 Clamp main scan direction alignment adjustment
(1) Usage
(2) Procedure
24.3 Pellet supply arm angle adjustment
(1) Usage
(2) Procedure
24.4 Glue apply roller gap adjustment
(1) Usage
(2) Procedure
24.5 Cover paper glue gap adjustment
(1) Usage
(2) Gap adjustment procedure in thin coat mode
(3) Gap adjustment procedure in thick coat mode
24.6 Glue tank movement rail tilt adjustment
(1) Usage
(2) Procedure
24.7 Cover paper folding plate nipping adjustment
(1) Usage
(2) Procedure
24.8 Cover paper folding plate parallel adjustment
(1) Usage
(2) Procedure
24.9 Cover paper table up down belt adjustment
(1) Usage
(2) Check point
(3) Procedure
24.10 Cover paper alignment plate adjustment
(1) Usage
(2) Procedure
24.11 Cover paper cutting skew adjustment
(1) Usage
(2) Procedure
24.12 Cover paper table positioning
(1) Usage
(2) Procedure
24.13 Cover paper tray pick-up adjustment
(1) Usage
(2) Procedure
24.14 Cover paper tray pick-up roller height adjustment
(1) Usage
(2) Procedure
24.15 Cover paper tray separation pressure adjustment
(1) Usage
(2) Procedure
24.16 Cover paper tray Centering Adjustment
(1) Usage
(2) Procedure
24.17 Cover paper tray lift plate horizontal adjustment
(1) Usage
(2) Procedure
24.18 Height adjustment
(1) Usage
(2) Procedure

J) REWRITING OF FIRMWARE
1. OUTLINE
1.1 Type
1.1.1 USB MEMORY ISW
1.1.2 Internet ISW
1.2 Board to be rewritten and firmware
1.3 Firmware data flow
1.4 Precautions on rewriting the firmware
1.4.1 ISW execution procedures
1.4.2 DIPSW on the board
1.4.3 Connect short connector when the firmware is rewrote
1.5 Error list
1.5.1 Main body error list
1.5.2 Troubleshooting procedure for the main body error
1.5.3 Operation when firmware abnormality occurs
2. ISWTRNS_G
2.1 Specifications
2.1.1 ISWTrns_G (PC software)
2.2 Installation of the ISWTrns_G
(1) Procedure
2.3 Usage of the ISWTrns_G
2.3.1 Firmware checksum check
2.4 Error list
(1) ISWTrns_G error list
(2) ISWTrns_G troubleshooting
3. USB MEMORY ISW
3.1 Usage of the USB memory ISW
3.1.1 Procedure
3.1.2 Main body error list
3.2 ISW procedure for ADF and the scanner
3.2.1 Preparation
3.2.2 Procedure for moving to the ISW rewriting screen
3.2.3 Procedure for rewriting the firmware
3.2.4 Main body error list
3.3 ISW Procedure of GP-502
3.3.1 Preparation
3.3.2 Procedure of rewriting M1
3.3.3 Procedure of rewriting M2
3.3.4 Procedure of rewriting M3
4. INTERNET ISW
4.1 Outline
4.2 Operating environment
4.3 Usage precautions
4.3.1 Notice to administrator
4.3.2 Power cut during writing
4.4 Initial setting
(1) Setting from the operation panel
(2) Setting from the Web browser
4.5 Internet ISW using the Web Utilities
4.5.1 Procedure
4.6 Internet ISW using the operation panel
4.6.1 Procedure
4.6.2 Main body error list
4.7 Authentication of the proxy server in Internet ISW
(1) Proxy server
(2) Authentication of the proxy server
(3) Authentication type of the proxy server and the command list
(4) Remark

K) TROUBLESHOOTING
1. JAM INDICATION
1.1 Jam code list
2. MALFUNCTION CODE
2.1 Trouble reset method
2.2 Function to detach defective sections
(1) User operation
(2) DIPSW setting
2.3 Malfunction code list
2.4 Solution 1 (C-0001_0300)
2.4.1 C-0002
2.4.2 C-0004
2.4.3 C-0105
2.4.4 C-0108
2.4.5 C-0109
2.4.6 C-0110
2.4.7 C-0111
2.4.8 C-0112
2.4.9 C-0113
2.4.10 C-0114
2.4.11 C-0115
2.4.12 C-0116
2.4.13 C-0117
2.4.14 C-0118
2.4.15 C-0119
2.4.16 C-0120
2.4.17 C-0121
2.4.18 C-0122
2.4.19 C-0123
2.4.20 C-0124
2.4.21 C-0125
2.4.22 C-0126
2.4.23 C-0127
2.4.24 C-0128
2.4.25 C-0129
2.4.26 C-0130
2.4.27 C-0131
2.4.28 C-0132
2.4.29 C-0170
2.4.30 C-0171
2.4.31 C-0172
2.4.32 C-0173
2.4.33 C-0174
2.4.34 C-0175
2.4.35 C-0176
2.4.36 C-0209
2.4.37 C-0212
2.4.38 C-0215
2.4.39 C-0218
2.4.40 C-0221
2.4.41 C-0224
2.4.42 C-0227
2.4.43 C-0228
2.4.44 C-0229
2.5 Solution 2 (C-0301_0400)
2.5.1 C-0301
2.5.2 C-0302
2.5.3 C-0303
2.5.4 C-0304
2.5.5 C-0305
2.5.6 C-0306
2.5.7 C-0307
2.5.8 C-0308
2.5.9 C-0309
2.5.10 C-0310
2.5.11 C-0311
2.5.12 C-0312
2.5.13 C-0313
2.5.14 C-0315
2.5.15 C-0316
2.5.16 C-0317
2.5.17 C-0318
2.5.18 C-0319
2.5.19 C-0320
2.5.20 C-0321
2.5.21 C-0322
2.5.22 C-0325
2.5.23 C-0326
2.5.24 C-0327
2.5.25 C-0328
2.5.26 C-0329
2.5.27 C-0330
2.5.28 C-0331
2.5.29 C-0332
2.5.30 C-0333
2.5.31 C-0334
2.5.32 C-0335
2.5.33 C-0336
2.5.34 C-0337
2.5.35 C-0338
2.5.36 C-0339
2.5.37 C-0340
2.5.38 C-0341
2.5.39 C-0342
2.5.40 C-0343
2.5.41 C-0344
2.5.42 C-0345
2.5.43 C-0346
2.5.44 C-0347
2.5.45 C-0348
2.5.46 C-0349
2.5.47 C-0350
2.5.48 C-0351
2.5.49 C-0352
2.5.50 C-0353
2.5.51 C-0354
2.5.52 C-0355
2.5.53 C-0356
2.5.54 C-0357
2.5.55 C-0358
2.5.56 C-0359
2.5.57 C-0360
2.5.58 C-0361
2.5.59 C-0362
2.5.60 C-0363
2.5.61 C-0364
2.5.62 C-0365
2.5.63 C-0366
2.5.64 C-0367
2.5.65 C-0368
2.5.66 C-0369
2.5.67 C-0370
2.5.68 C-0371
2.5.69 C-0372
2.6 Solution 3 (C-0401_0500)
2.6.1 C-0405
2.6.2 C-0407
2.6.3 C-0408
2.6.4 C-0409
2.6.5 C-0410
2.6.6 C-0413
2.6.7 C-0414
2.6.8 C-0419
2.6.9 C-0420
2.6.10 C-0421
2.6.11 C-0422
2.6.12 C-0423
2.6.13 C-0424
2.6.14 C-0425
2.6.15 C-0426
2.6.16 C-0427
2.6.17 C-0428
2.6.18 C-0429
2.6.19 C-0430
2.6.20 C-0431
2.6.21 C-0432
2.6.22 C-0433
2.6.23 C-0434
2.6.24 C-0435
2.6.25 C-0436
2.6.26 C-0437
2.6.27 C-0438
2.6.28 C-0439
2.6.29 C-0440
2.6.30 C-0441
2.7 Solution 4 (C-1001_1126)
2.7.1 C-1005
2.7.2 C-1006
2.7.3 C-1007
2.7.4 C-1007
2.7.5 C-1009
2.7.6 C-1010
2.7.7 C-1011
2.7.8 C-1012
2.7.9 C-1013
2.7.10 C-1014
2.7.11 C-1018
2.7.12 C-1102 (FS-532)
2.7.13 C-1103 (FS-532)
2.7.14 C-1105 (FS-532)
2.7.15 C-1106 (FS-532)
2.7.16 C-1109 (FS-532)
2.7.17 C-1113 (FS-532)
2.7.18 C-1114 (FS-532)
2.7.19 C-1115
2.7.20 C-1124
2.7.21 C-1125
2.8 Solution 5 (C-1127_1230)
2.8.1 C-1127 (PK-522)
2.8.2 C-1132 (PK-522)
2.8.3 C-1137 (FS-532)
2.8.4 C-1141 (FS-532)
2.8.5 C-1144 (FS-532)
2.8.6 C-1147 (FS-532)
2.8.7 C-1153 (FS-532)
2.8.8 C-1154 (FS-532)
2.8.9 C-1155 (FS-532)
2.8.10 C-1156 (FS-532)
2.8.11 C-1157 (FS-532)
2.8.12 C-1158 (FS-532)
2.8.13 C-1159 (FS-532)
2.8.14 C-1170 (FS-532)
2.8.15 C-1171 (FS-532)
2.8.16 C-1172 (FS-532)
2.8.17 C-1173
2.8.18 C-1174
2.8.19 C-1175
2.8.20 C-1176
2.8.21 C-1177
2.8.22 C-1179 (FS-532)
2.8.23 C-1180
2.8.24 C-1181
2.8.25 C-1201
2.8.26 C-1202
2.8.27 C-1203
2.8.28 C-1204
2.8.29 C-1205
2.8.30 C-1206
2.8.31 C-1211
2.8.32 C-1212
2.8.33 C-1213
2.8.34 C-1214
2.8.35 C-1215
2.8.36 C-1216
2.8.37 C-1221
2.8.38 C-1222
2.8.39 C-1223
2.8.40 C-1224
2.8.41 C-1225
2.8.42 C-1226
2.8.43 C-1227
2.8.44 C-1228
2.8.45 C-1229
2.8.46 C-1230
2.9 Solution 6 (C-1231_1270)
2.9.1 C-1231
2.9.2 C-1232
2.9.3 C-1233
2.9.4 C-1234
2.9.5 C-1235
2.9.6 C-1241
2.9.7 C-1242
2.9.8 C-1242
2.9.9 C-1243
2.9.10 C-1243
2.9.11 C-1244
2.9.12 C-1244
2.9.13 C-1245
2.9.14 C-1245
2.9.15 C-1246
2.9.16 C-1246
2.9.17 C-1247
2.9.18 C-1247
2.9.19 C-1248
2.9.20 C-1248
2.9.21 C-1249
2.9.22 C-1249
2.9.23 C-1250
2.9.24 C-1250
2.9.25 C-1251
2.9.26 C-1251
2.9.27 C-1252
2.9.28 C-1252
2.9.29 C-1253
2.9.30 C-1253
2.9.31 C-1254
2.9.32 C-1254
2.9.33 C-1255
2.9.34 C-1256
2.9.35 C-1256
2.9.36 C-1257
2.9.37 C-1258
2.9.38 C-1258
2.9.39 C-1259
2.9.40 C-1259
2.9.41 C-1260
2.9.42 C-1260
2.9.43 C-1261
2.9.44 C-1261
2.9.45 C-1262
2.9.46 C-1262
2.9.47 C-1263
2.9.48 C-1263
2.9.49 C-1264
2.9.50 C-1264
2.9.51 C-1265
2.9.52 C-1265
2.9.53 C-1266
2.9.54 C-1266
2.9.55 C-1267
2.9.56 C-1267
2.9.57 C-1268
2.9.58 C-1268
2.9.59 C-1269
2.9.60 C-1269
2.9.61 C-1270
2.9.62 C-1270
2.10 Solution 7 (C-1271_1400)
2.10.1 C-1271
2.10.2 C-1271
2.10.3 C-1272
2.10.4 C-1272
2.10.5 C-1273
2.10.6 C-1273
2.10.7 C-1274
2.10.8 C-1275
2.10.9 C-1275
2.10.10 C-1276
2.10.11 C-1277
2.10.12 C-1278
2.10.13 C-1279
2.10.14 C-1280
2.10.15 C-1281
2.10.16 C-1282
2.10.17 C-1290
2.10.18 C-1291
2.10.19 C-1292
2.10.20 C-1293
2.10.21 C-1294
2.10.22 C-1295
2.10.23 C-1296
2.10.24 C-1297
2.10.25 C-1298
2.10.26 C-1299
2.10.27 C-1302
2.10.28 C-1303
2.10.29 C-1304
2.10.30 C-1305
2.10.31 C-1307
2.10.32 C-1308
2.10.33 C-1309
2.10.34 C-1310
2.10.35 C-1311
2.10.36 C-1312
2.10.37 C-1313
2.10.38 C-1330
2.10.39 C-1331
2.10.40 C-1332
2.10.41 C-1333
2.10.42 C-1334
2.10.43 C-1341
2.10.44 C-1342
2.10.45 C-1351
2.10.46 C-1352
2.10.47 C-1355
2.10.48 C-1356
2.10.49 C-1357
2.10.50 C-1358
2.10.51 C-1359
2.10.52 C-1360
2.10.53 C-1361
2.10.54 C-1364
2.11 Solution 8 (C-1401_1500)
2.11.1 C-1402
2.11.2 C-1403
2.11.3 C-1404
2.11.4 C-1404
2.11.5 C-1406
2.11.6 C-1407
2.11.7 C-1408
2.11.8 C-1409
2.11.9 C-1411
2.11.10 C-1412
2.11.11 C-1413
2.11.12 C-1432
2.11.13 C-1433
2.11.14 C-1433
2.11.15 C-1435
2.11.16 C-1436
2.11.17 C-1437
2.11.18 C-1438
2.11.19 C-1439
2.11.20 C-1440
2.11.21 C-1441
2.11.22 C-1442
2.11.23 C-1443
2.11.24 C-1451
2.11.25 C-1452
2.11.26 C-1454
2.11.27 C-1455
2.11.28 C-1456
2.11.29 C-1457
2.11.30 C-1480
2.11.31 C-1499
2.12 Solution 9 (C-1501_1539)
2.12.1 C-1501
2.12.2 C-1502
2.12.3 C-1504
2.12.4 C-1505
2.12.5 C-1506
2.12.6 C-1507
2.12.7 C-1508
2.12.8 C-1509
2.12.9 C-1510
2.12.10 C-1511
2.12.11 C-1512
2.12.12 C-1513
2.12.13 C-1514
2.12.14 C-1515
2.12.15 C-1516
2.12.16 C-1517
2.12.17 C-1518
2.12.18 C-1519
2.12.19 C-1520
2.12.20 C-1521
2.12.21 C-1522
2.12.22 C-1523
2.12.23 C-1524
2.12.24 C-1525
2.12.25 C-1526
2.12.26 C-1527
2.12.27 C-1528
2.12.28 C-1530
2.12.29 C-1531
2.12.30 C-1532
2.12.31 C-1534
2.12.32 C-1537
2.12.33 C-1538
2.13 Solution 10 (C-1540_1633)
2.13.1 C-1540
2.13.2 C-1541
2.13.3 C-1542
2.13.4 C-1543
2.13.5 C-1544
2.13.6 C-1545
2.13.7 C-1546
2.13.8 C-1547
2.13.9 C-1548
2.13.10 C-1549
2.13.11 C-1550
2.13.12 C-1551
2.13.13 C-1552
2.13.14 C-1553
2.13.15 C-1554
2.13.16 C-1555
2.13.17 C-1556
2.13.18 C-1557
2.13.19 C-1558
2.13.20 C-1559
2.13.21 C-1560
2.13.22 C-1561
2.13.23 C-1562
2.13.24 C-1565
2.13.25 C-1566
2.13.26 C-1567
2.13.27 C-1620
2.13.28 C-1621
2.13.29 C-1622
2.13.30 C-1623
2.13.31 C-1625
2.13.32 C-1626
2.13.33 C-1627
2.13.34 C-1628
2.13.35 C-1629
2.13.36 C-1630
2.13.37 C-1632
2.13.38 C-1633
2.14 Solution 11 (C-2001_2400)
2.14.1 C-2001
2.14.2 C-2003
2.14.3 C-2004
2.14.4 C-2201
2.14.5 C-2202
2.14.6 C-2203
2.14.7 C-2204
2.14.8 C-2211
2.14.9 C-2212
2.14.10 C-2213
2.14.11 C-2214
2.14.12 C-2215
2.14.13 C-2216
2.14.14 C-2217
2.14.15 C-2218
2.14.16 C-2219
2.14.17 C-2220
2.14.18 C-2221
2.14.19 C-2222
2.14.20 C-2223
2.14.21 C-2224
2.14.22 C-2225
2.14.23 C-2226
2.14.24 C-2227
2.14.25 C-2228
2.14.26 C-2229
2.14.27 C-2230
2.14.28 C-2232
2.14.29 C-2233
2.14.30 C-2234
2.14.31 C-2235
2.14.32 C-2236
2.14.33 C-2237
2.14.34 C-2238
2.14.35 C-2239
2.14.36 C-2240
2.14.37 C-2242
2.14.38 C-2243
2.14.39 C-2244
2.14.40 C-2245
2.14.41 C-2246
2.14.42 C-2247
2.14.43 C-2302
2.14.44 C-2303
2.14.45 C-2304
2.14.46 C-2306
2.14.47 C-2307
2.14.48 C-2308
2.14.49 C-2309
2.15 Solution 12 (C-2401_2500)
2.15.1 C-2401
2.15.2 C-2402
2.15.3 C-2403
2.15.4 C-2404
2.15.5 C-2411
2.15.6 C-2412
2.15.7 C-2413
2.15.8 C-2414
2.15.9 C-2421
2.15.10 C-2422
2.15.11 C-2423
2.15.12 C-2424
2.15.13 C-2431
2.15.14 C-2432
2.15.15 C-2433
2.15.16 C-2434
2.15.17 C-2441
2.15.18 C-2442
2.15.19 C-2443
2.15.20 C-2444
2.15.21 C-2451
2.15.22 C-2452
2.15.23 C-2453
2.15.24 C-2454
2.15.25 C-2461
2.15.26 C-2462
2.15.27 C-2463
2.15.28 C-2464
2.15.29 C-2470
2.15.30 C-2475
2.16 Solution 13 (C-2701_2800)
2.16.1 C-2701
2.16.2 C-2702
2.16.3 C-2703
2.16.4 C-2704
2.16.5 C-2711
2.16.6 C-2712
2.16.7 C-2713
2.16.8 C-2714
2.16.9 C-2720
2.16.10 C-2721
2.16.11 C-2731
2.16.12 C-2732
2.16.13 C-2733
2.16.14 C-2734
2.16.15 C-2740
2.16.16 C-2741
2.16.17 C-2742
2.16.18 C-2743
2.16.19 C-2744
2.16.20 C-2751
2.16.21 C-2752
2.16.22 C-2753
2.16.23 C-2754
2.17 Solution 14 (C-2801_3000)
2.17.1 C-2801
2.17.2 C-2802
2.17.3 C-2803
2.17.4 C-2804
2.17.5 C-2805
2.17.6 C-2806
2.17.7 C-2807
2.17.8 C-2808
2.17.9 C-2811
2.17.10 C-2812
2.17.11 C-2813
2.17.12 C-2814
2.17.13 C-2821
2.17.14 C-2822
2.17.15 C-2823
2.17.16 C-2824
2.17.17 C-2831
2.17.18 C-2832
2.17.19 C-2833
2.17.20 C-2834
2.17.21 C-2840
2.17.22 C-2841
2.17.23 C-2851
2.17.24 C-2852
2.17.25 C-2853
2.17.26 C-2854
2.18 Solution 15 (C-3001_3500)
2.18.1 C-3101
2.18.2 C-3102
2.18.3 C-3103
2.18.4 C-3104
2.18.5 C-3105
2.18.6 C-3106
2.18.7 C-3108
2.18.8 C-3109
2.18.9 C-3110
2.18.10 C-3304
2.18.11 C-3305
2.18.12 C-3310
2.19 Solution 16 (C-3501_3900)
2.19.1 C-3501
2.19.2 C-3502
2.19.3 C-3503
2.19.4 C-3504
2.19.5 C-3505
2.19.6 C-3506
2.19.7 C-3520
2.19.8 C-3801
2.19.9 C-3802
2.20 Solution 17 (C-3901_3999)
2.20.1 C-3901
2.20.2 C-3902
2.20.3 C-3903
2.20.4 C-3904
2.20.5 C-3905
2.20.6 C-3906
2.20.7 C-3907
2.20.8 C-3908
2.20.9 C-3909
2.20.10 C-3910
2.20.11 C-3911
2.20.12 C-3914
2.20.13 C-3915
2.20.14 C-3916
2.20.15 C-3917
2.20.16 C-3919
2.21 Solution 18 (C-4001_5000)
2.21.1 C-4101
2.21.2 C-4102
2.21.3 C-4103
2.21.4 C-4104
2.21.5 C-4302
2.21.6 C-4501
2.21.7 C-4502
2.21.8 C-4503
2.21.9 C-4504
2.21.10 C-4511
2.21.11 C-4512
2.21.12 C-4513
2.21.13 C-4514
2.21.14 C-4520
2.21.15 C-4521
2.21.16 C-4522
2.21.17 C-4523
2.21.18 C-4531
2.21.19 C-4532
2.21.20 C-4533
2.21.21 C-4534
2.21.22 C-4541
2.21.23 C-4542
2.21.24 C-4543
2.21.25 C-4544
2.21.26 C-4601
2.21.27 C-4602
2.21.28 C-4603
2.21.29 C-4604
2.21.30 C-4611
2.21.31 C-4612
2.21.32 C-4613
2.21.33 C-4614
2.21.34 C-4621
2.21.35 C-4622
2.21.36 C-4623
2.21.37 C-4624
2.21.38 C-4631
2.21.39 C-4632
2.21.40 C-4633
2.21.41 C-4641
2.21.42 C-4642
2.21.43 C-4643
2.21.44 C-4644
2.21.45 C-4661
2.21.46 C-4662
2.21.47 C-4663
2.21.48 C-4670
2.21.49 C-4705
2.21.50 C-4709
2.21.51 C-4713
2.21.52 C-4714
2.21.53 C-4715
2.21.54 C-4716
2.21.55 C-4717
2.21.56 C-4718
2.21.57 C-4719
2.21.58 C-4720
2.21.59 C-4721
2.21.60 C-4722
2.21.61 C-4723
2.21.62 C-4724
2.21.63 C-4725
2.21.64 C-4727
2.21.65 C-4728
2.21.66 C-4840
2.21.67 C-4850
2.21.68 C-4860
2.22 Solution 19 (C-5001_6000)
2.22.1 C-5001
2.22.2 C-5002
2.22.3 C-5003
2.22.4 C-5004
2.22.5 C-5005
2.22.6 C-5006
2.22.7 C-5007
2.22.8 C-5010
2.22.9 C-5012
2.22.10 C-5013
2.22.11 C-5014
2.22.12 C-5015
2.22.13 C-5016
2.22.14 C-5017
2.22.15 C-5018
2.22.16 C-5019
2.22.17 C-5020
2.22.18 C-5021
2.22.19 C-5022
2.22.20 C-5023
2.22.21 C-5024
2.22.22 C-5025
2.22.23 C-5100
2.22.24 C-5101
2.22.25 C-5102
2.22.26 C-5103
2.22.27 C-5104
2.22.28 C-5105
2.22.29 C-5106
2.22.30 C-5107
2.22.31 C-5109
2.22.32 C-5110
2.22.33 C-5111
2.22.34 C-5121
2.22.35 C-5137
2.22.36 C-5138
2.22.37 C-5150
2.22.38 C-5401
2.22.39 C-5402
2.22.40 C-5403
2.22.41 C-5404
2.22.42 C-5405
2.23 Solution 20 (C-6001_9999)
2.23.1 C-6102
2.23.2 C-6103
2.23.3 C-6105
2.23.4 C-6702
2.23.5 C-6703
2.23.6 C-6704
2.23.7 C-6706
2.23.8 C-6707
2.23.9 C-6708
2.23.10 C-6720
2.23.11 C-6725
2.23.12 C-6751
2.23.13 C-6801
2.23.14 C-6F01
2.23.15 C-7001
2.23.16 C-8001
2.23.17 C-8002
2.23.18 C-8101
2.23.19 C-8102
2.23.20 C-8103
2.23.21 C-8106
2.23.22 C-8107
2.23.23 C-8302
2.23.24 C-8401
2.23.25 C-9401
2.23.26 C-9402
2.24 Solution 21 (C-C001_C200)
2.24.1 C-C101
2.24.2 C-C102
2.24.3 C-C104
2.24.4 C-C109
2.24.5 C-C111
2.24.6 C-C112
2.24.7 C-C113
2.24.8 C-C114
2.24.9 C-C116
2.24.10 C-C117
2.24.11 C-C118
2.24.12 C-C119
2.24.13 C-C120
2.24.14 C-C121
2.24.15 C-C123
2.24.16 C-C124
2.24.17 C-C126
2.24.18 C-C131
2.24.19 C-C132
2.24.20 C-C136
2.24.21 C-C137
2.24.22 C-C138
2.24.23 C-C139
2.24.24 C-C140
2.24.25 C-C150
2.24.26 C-C151
2.24.27 C-C152
2.24.28 C-C156
2.24.29 C-C170
2.25 Solution 22 (C-C201_E100)
2.25.1 C-C201
2.25.2 C-C211
2.25.3 C-C212
2.25.4 C-C213
2.25.5 C-C214
2.25.6 C-C215
2.25.7 C-C216
2.25.8 C-C217
2.25.9 C-C218
2.25.10 C-C219
2.25.11 C-D010
2.25.12 C-D020
2.25.13 C-D030
2.25.14 C-D040
2.25.15 C-D050
2.25.16 C-D060
2.25.17 C-D070
2.25.18 C-D080
2.25.19 C-D0C0
2.25.20 C-D0D0
2.25.21 C-D0D1
2.25.22 C-D0E1
2.25.23 C-D0E3
2.25.24 C-D0E4
2.25.25 C-D0E5
2.25.26 C-D0E6
2.25.27 C-D0E8
2.25.28 C-D0EF
2.25.29 C-D0F0
2.25.30 C-D0F1
2.25.31 C-D0F5
2.25.32 C-D0F6
2.25.33 C-E001
2.25.34 C-E002
2.25.35 C-E003
2.25.36 C-E004
2.25.37 C-E005
2.25.38 C-E006
2.25.39 C-E007
2.25.40 C-E008
2.25.41 C-E009
2.25.42 C-E013
2.25.43 C-E017
2.25.44 C-E018
3. TROUBLES THAT DO NOT DISPLAY THE MALFUNCTION CODE
3.1 The power of main body does not become active
3.1.1 Turn ON the main power switch but the power LED of the operation panel does not light up in red
3.1.2 Turn ON the main power switch and the sub power switch, but the touch panel does not display anything
3.1.3 Turn ON the sub power switch but the power LED does not switch from red to green
3.1.4 The operation panel stops on the “Please wait starting system” screen
3.2 The power is not supplied to DF
3.3 The power is not supplied to the paper feed option
3.3.1 PF-707/PF-708
3.4 The power is not supplied to the finishing option
3.4.1 RU-510
3.4.2 RU-511
3.4.3 FS-532
3.4.4 LS-506
3.4.5 FD-503
3.4.6 SD-506
3.4.7 SD-513
3.4.8 PB-503
3.4.9 GP-501
4. IMAGE TROUBLE
4.1 Outline of solution
4.1.1 Test pattern print
4.2 Solution
4.2.1 Image trouble sample illustrations
4.2.2 White line 1, white band 1, color line 1, color band 1
4.2.3 White line 2, white band 2, color line 2, color band 2
4.2.4 White line 3, color line 3
4.2.5 Uneven density 1
4.2.6 Uneven density 2
4.2.7 Uneven density 3
4.2.8 Gradation error
4.2.9 Inky backside
4.2.10 Color reproduction error
4.2.11 Color registration error
4.2.12 Gray background
4.2.13 Low image density
4.2.14 Color spots
4.2.15 White spots, void areas
4.2.16 Blurry white spots, blurry color spots
4.2.17 Image erasure at leading edge, image erasure at trailing edge
4.2.18 Thick paper trailing edge repelling
4.2.19 Blank print, black print
4.2.20 Ripple unevenness (solid images of R,B,G)
4.2.21 Moire
4.2.22 Uneven gloss, trails of rollers
4.2.23 Image memory, size memory
4.2.24 Darker at trailing edge of paper, fain at leading edge of paper
4.2.25 Pitch unevenness
4.2.26 Periodical white dot, color dot
4.2.27 Poor fusing performance, offset
4.2.28 Blurred image
4.2.29 Brush effect, image bleeding
4.2.30 Paper crease, bleeding
5. IC PROTECTOR
5.1 Outline
5.2 IC protector list
5.2.1 bizhub PRESS C1100/C1085
5.2.2 PF-707/708
5.2.3 HT-506
5.2.4 RU-511
5.2.5 FS-532
5.2.6 SD-510
5.2.7 PK-522
5.2.8 PI-502
5.2.9 LS-506
5.2.10 FD-503
5.2.11 SD-506
5.2.12 SD-513
5.2.13 TU-503
5.2.14 FD-504
5.2.15 PB-503
5.2.16 OR-102
5.3 IC protector location
5.3.1 bizhub PRESS C1100/C1085
5.3.2 PF-707/708
5.3.3 HT-506
5.3.4 RU-511
5.3.5 FS-532
5.3.6 SD-510
5.3.7 PK-522
5.3.8 PI-502
5.3.9 LS-506
5.3.10 SD-506
5.3.11 SD-513
5.3.12 TU-503
5.3.13 FD-504
5.3.14 OR-102
6. TROUBLESHOOTING (IC-602)
6.1 IC malfunction code list
6.2 IC solution
6.2.1 00-001
6.2.2 00-002
6.2.3 01-001
6.2.4 01-002
7. TROUBLESHOOTING (GP-501)
7.1 TROUBLESHOOTING (GP-501)
7.2 Troubleshooting
7.2.1 Troubleshooting
7.2.2 General
7.2.3 Back gauge
7.2.4 Die set
7.3 Initial service action
7.3.1 Initial service action
7.4 Mis-feed service action
7.4.1 Mis-feed service action
7.5 Final service action
7.5.1 Final service action
8. OTHER ABNORMALITIES (ERROR CODES, TROUBLESHOOTINGS)

L) PARTS/CONNECTOR LAYOUT DRAWING
1. PARTS LAYOUT DRAWING
1.1 bizhub PRESS C1100/C1085
1.1.1 Operation panel section
1.1.2 Filter box
1.1.3 Main body rear side 1
1.1.4 Main body rear side 2
1.1.5 SYSBOX
1.1.6 Main body upper surface
1.1.7 Inside the main body right side
1.1.8 Inside the main body left side
1.1.9 Main body front side
1.1.10 Inside the main body front side 1
1.1.11 Inside the main body front side 2
1.1.12 Writing section
1.1.13 Photo conductor section
1.1.14 Belt drive section
1.1.15 Process unit section
1.1.16 Toner supply section
1.1.17 Intermediate transfer section
1.1.18 2nd transfer section
1.1.19 Registration section top side
1.1.20 Registration section left side
1.1.21 Duplex section front side
1.1.22 Duplex section top side
1.1.23 Duplex section right side
1.1.24 Duplex unit
1.1.25 Fusing section right side
1.1.26 Fusing section left side
1.1.27 Reversal section
1.1.28 Paper exit section
1.2 DF-626
1.2.1 Front side
1.2.2 Top face side
1.2.3 Left side
1.2.4 Rear side
1.3 PF-707, PF-708, HT-506
1.3.1 Front side
1.3.2 Right side
1.3.3 Top side (PF-708 only)
1.3.4 Rear side
1.3.5 Vertical conveyance section front side
1.3.6 Vertical conveyance section rear side
1.3.7 Vertical conveyance section top side
1.3.8 Horizontal conveyance section bottom side
1.3.9 Horizontal conveyance section rear side
1.3.10 Paper feed trays 1 to 3 section
1.3.11 Paper feed suction section
1.3.12 HT-506
1.4 FA-502
1.4.1 Tandem conveyance section
1.4.2 PF-707/708 rear side
1.5 RU-516
1.6 RU-511/HM-101
1.6.1 Right side
1.6.2 Left side
1.6.3 Rear side 1
1.6.4 Rear side 2
1.6.5 Humidification section front side
1.6.6 Humidification section rear side
1.6.7 Output paper density detection section
1.7 RU-510
1.7.1 Right side
1.7.2 Left-side view
1.7.3 Rear side
1.8 FS-532
1.8.1 Rear side
1.8.2 Right side
1.8.3 Left side 1
1.8.4 Left side 2
1.8.5 Front side
1.8.6 Upper surface
1.8.7 Stacker 1
1.8.8 Stacker 2
1.8.9 Stacker 3
1.8.10 Stapler
1.9 SD-510
1.9.1 Rear side
1.9.2 Front side
1.9.3 Bottom 1
1.9.4 Bottom 2
1.9.5 Stapler
1.10 PK-522
1.11 PI-502
1.12 MK-732
1.13 LS-506
1.13.1 Front side
1.13.2 Upper surface
1.13.3 Rear side
1.13.4 Shift unit
1.14 FD-503
1.14.1 Conveyance section front side/right side
1.14.2 Major boards in the power source section
1.14.3 Conveyance section rear side/left side
1.14.4 PI rear side
1.14.5 PI upper surface
1.14.6 PI lower tray
1.14.7 Punch section
1.14.8 Folding unit front side/right side
1.14.9 Folding unit rear side/left side
1.15 SD-506
1.15.1 Horizontal conveyance section
1.15.2 Right angle conveyance section
1.15.3 Folding section
1.15.4 Saddle stitching section
1.15.5 Bundle processing section
1.15.6 Trimmer section
1.15.7 Left-side view
1.15.8 Front side
1.15.9 Rear side
1.16 SD-513
1.16.1 Rear console front side 1
1.16.2 Rear console front side 2
1.16.3 Rear console rear side
1.16.4 Front console
1.16.5 Entrance conveyance section
1.16.6 Folding conveyance section
1.16.7 Sub tray/tri-folding tray section 1
1.16.8 Sub tray/tri-folding tray section 2
1.16.9 Saddle stitching section
1.16.10 Booklet movement section
1.16.11 Clamp section
1.16.12 Trimmer section
1.16.13 Booklet tray section
1.17 CR-101
1.18 TU-503
1.19 FD-504
1.19.1 Clamp up down section
1.19.2 Square-fold section
1.19.3 SD-513 left side
1.20 PB-503
1.20.1 SC section
1.20.2 Clamp section
1.20.3 Pellet supply section
1.20.4 Glue tank section
1.20.5 Cover paper supply section
1.20.6 Cover paper table section
1.20.7 Book stock section
1.20.8 Conveyance section and framework section
1.20.9 Relay conveyance section
1.21 MK-737
1.22 GP-501
1.22.1 Rear side 1/Right side 1
1.22.2 Rear side 2/Left side
1.22.3 Right side 2
1.22.4 Front side
1.22.5 Bypass conveyance section
1.22.6 Punch conveyance section
1.23 GP-502
2. CONNECTOR LAYOUT DRAWING IN BOARD
2.1 bizhub PRESS C1100/C1085
2.1.1 MFP board (MFPB)
2.1.2 Main image processing board (IPB/M)
2.1.3 PH image processing board (IPB/P)
2.1.4 Printer control board (PRCB)
2.1.5 Conveyance drive board (CDB)
2.1.6 AC drive board/1 (ACDB/1)
2.1.7 AC drive board/2 (ACDB/2) (Only for Europe)
2.1.8 Power supply relay board (PSRYB)
2.1.9 DC detection board (DCDTB)
2.1.10 BR board (BRB)
2.1.11 DC power supply/1 (DCPS/1)
2.1.12 DC power supply/2 (DCPS/2)
2.1.13 DC power supply/3 (DCPS/3)
2.1.14 DC power supply/5 (DCPS/5)
2.1.15 High voltage power supply/1-1 (HVPS/1-1)
2.1.16 High voltage power supply/1-2 (HVPS/1-2)
2.1.17 High voltage power supply/2 (HVPS/2)
2.1.18 High voltage power supply/3 (HVPS/3)
2.1.19 High voltage power supply/4 (HVPS/4)
2.1.20 Operation board/1 (OB/1)
2.1.21 Operation board/3 (OB/3)
2.1.22 Operation board/4 (OB/4)
2.1.23 Drum potential sensor board /Y, /M, /C, /K (DPSB/Y, /M, /C, /K)
2.1.24 Index board/Y, /M, /C, /K (INDEXB/Y, /M, /C, /K)
2.1.25 Laser drive board/Y, /M, /C, /K (LASDB/Y, /M, /C, /K)
2.1.26 Toner drive board (TDB)
2.1.27 Antenna board/1, /2, /3 (ANTB/1, /2, /3)
2.1.28 NVRAM board (NVRAM)
2.1.29 USB relay board (USBRYB)
2.2 DF-626
2.2.1 DF control board (DFCB)
2.2.2 Relay board (REYB)
2.3 PF-707/708/HT-506
2.3.1 PF drive board (PFDB)
2.3.2 AC drive board (ACDB)
2.3.3 DC power supply /1, /2 (DCPS/1, /2)
2.3.4 Scanner image processing board (IPB/S)
2.3.5 Scanner drive board (SCDB)
2.3.6 CCD board (CCDB)
2.3.7 Inverter board (INVB)
2.3.8 Multi feed detection board/R (MFDBR)
2.3.9 Multi feed detection board/S (MFDBS)
2.4 RU-516
2.4.1 High voltage unit (HV)
2.5 RU-511/HM-101
2.5.1 RU control board (RUCB)
2.5.2 RU drive board (RUDB)
2.5.3 DC power supply (DCPS)
2.5.4 Color density detection board/Y, /M, /C, /K (CDDBY, CDDBM, CDDBC, CDDBK)
2.5.5 Color density control board (CDCB)
2.5.6 Color density relay board (CDRLB)
2.5.7 Jam indication board (JAMIB)
2.6 RU-510
2.6.1 RU control board (RUCB)
2.6.2 Jam indication board (JAMIB)
2.7 FS-532
2.7.1 FNS control board
2.7.2 Jam indication board
2.8 SD-510
2.8.1 SD control board
2.9 PK-522
2.9.1 Punch drive board (PDB)
2.9.2 Paper size sensor board
2.10 PI-502
2.10.1 PI drive board (PIDB)
2.10.2 PI operation board (PIOB)
2.11 LS-506
2.11.1 LS control board (LSCB)
2.11.2 Relay board/1 (RLB/1)
2.11.3 Relay board/2 (RLB/2)
2.11.4 DC power supply (DCPS)
2.11.5 Relay board (RLB)
2.12 FD-503
2.12.1 FD control board (FDCB)
2.12.2 Punch drive board (PDB)
2.12.3 Folding drive board (FDB)
2.12.4 PI drive board (PIDB)
2.12.5 FD operation board (FDOB)
2.12.6 Jam indication board (JAMIB)
2.12.7 DC power supply (DCPS)
2.12.8 Multi feed detection board/1, /2 (MFDB1, 2)
2.13 SD-506
2.13.1 SD control board (SDCB)
2.13.2 SD drive board (SDDB)
2.13.3 SD drive board/2 (SDDB/2)
2.13.4 DC power supply/1 (DCPS1)
2.13.5 DC power supply/2 (DCPS2)
2.13.6 DC power supply/3 (DCPS3)
2.13.7 Jam indication board/1 (JAMIB/1)
2.13.8 Jam indication board/2 (JAMIB/2)
2.14 SD-513
2.14.1 SD control board (PCB1)
2.14.2 SD drive board (PCB2)
2.14.3 Rear console jam indication board (PCB5)
2.14.4 Front console jam indication board (PCB6)
2.14.5 DC power supply/1 (DCPS1)
2.14.6 DC power supply/2 (DCPS2)
2.15 TU-503
2.15.1 Slitter drive board (TUDB)
2.16 FD-504
2.16.1 SQF drive board (SQFDB)
2.17 PB-503
2.17.1 PB control board (PBCB)
2.17.2 AC drive board (ACDB)
2.17.3 PB drive board/1 (PBDB1)
2.17.4 PB drive board/2 (PBDB2)
2.17.5 PB drive board/3 (PBDB3)
2.17.6 Jam indication board/1 (JAMB1)
2.17.7 Jam indication board/2 (JAMB2)
2.17.8 Manual operation board (OB1)
2.17.9 Booklet stock operation board (OB2)
2.17.10 DC power supply/1 (DCPU/1)
2.17.11 DC power supply/2 (DCPU/2)
2.17.12 DC power supply/3 (DCPU/3)
2.17.13 DC power supply/4 (DCPU/4)
2.17.14 DC power supply/5 (DCPU/5)
2.18 MK-737
2.18.1 MK relay board (MKRB)
2.19 GP-501
2.19.1 Punch Controller PCB
2.20 GP-502
2.21 OR-102
2.21.1 RFID control board (RFIDCB)
2.22 IC-602C
2.22.1 Expansion board (EXPB)
2.23 VI-507
2.23.1 VIF board (VIFB)
3. RELAY CONNECTOR LAYOUT DRAWING
3.1 SD-506
3.1.1 Right side
3.1.2 Left side
3.1.3 Rear side-1
3.1.4 Rear side-2
3.1.5 Folding section
3.1.6 Saddle stitching section-1
3.1.7 Saddle stitching section-2
3.2 PB-503
3.2.1 Rear side-1
3.2.2 Rear side 2
3.2.3 Rear side 3
3.2.4 Rear side 4
3.2.5 Rear side 5
3.2.6 Front side
3.2.7 Sub compile (SC) section
3.2.8 Clamp section
3.2.9 Cover paper supply section
3.2.10 Cover paper table section
3.2.11 Book stock section
3.2.12 Conveyance section
3.2.13 Pellet supply section
3.2.14 Relay conveyance section

M) TIMING CHART
1. bizhub PRESS C1100/C1085
1.1 Timing chart of turning ON the sub power switch
1.2 Timing chart of the duplex mode
1.2.1 Operation condition
1.2.2 Timing chart
2. DF-626
2.1 Timing chart of the simplex mode
2.1.1 Operation condition
2.1.2 Timing chart diagram
2.2 Timing chart of the duplex mode
2.2.1 Operation condition
2.2.2 Timing chart diagram
3. PF-707/708
3.1 Timing chart of the simplex mode
3.1.1 Operation condition
3.1.2 Timing chart
4. RU-511/HM-101
4.1 Timing chart of the reverse exit mode (Without humidification)
4.1.1 Operation condition
4.1.2 Timing chart
4.2 Timing chart of the straight exit mode (With humidification)
4.2.1 Operation condition
4.2.2 Timing chart
5. RU-510
5.1 Timing chart of the straight exit mode
5.1.1 Operation condition
5.1.2 Timing chart
5.2 Timing chart of the single sheet reverse/exit mode
5.2.1 Operation condition
5.2.2 Timing chart
5.3 Timing chart of the double sheets reverse/exit conveyance mode
5.3.1 Operation condition
5.3.2 Timing chart
6. FS-532
6.1 Timing chart of the straight mode
6.1.1 Operation condition
6.1.2 Timing chart
6.2 Timing chart of the staple mode
6.2.1 Operation condition
6.2.2 Timing chart
7. SD-510
7.1 Time chart of the saddle stitching mode
7.1.1 Operation condition
7.1.2 Timing chart
7.2 Timing chart of the folding mode
7.2.1 Operation condition
7.2.2 Timing chart
7.3 Timing chart of the tri-folding mode
7.3.1 Operation condition
7.3.2 Timing chart
8. PK-522
8.1 Timing chart of the punch mode
8.1.1 Operation condition
8.1.2 Timing chart
9. PI-502
9.1 Timing chart of the PI automatic paper feed mode
9.1.1 Operation condition
9.1.2 Timing chart
10. LS-506
10.1 Timing chart of the straight mode
10.1.1 Operation condition
10.1.2 Timing chart
10.2 Timing chart of the shift mode
10.2.1 Operation condition
10.2.2 Timing chart
10.3 Timing chart of the sub tray mode
10.3.1 Operation condition
10.3.2 Timing chart
10.4 Timing chart of the coupling mode
10.4.1 Operation condition
10.4.2 Timing chart
11. FD-503
11.1 Timing chart of the letter fold-in mode
11.1.1 Operation condition
11.1.2 Timing chart
11.2 Timing chart of the letter fold-out mode
11.2.1 Operation condition
11.2.2 Timing chart
11.3 Timing chart of the double parallel mode
11.3.1 Operation condition
11.3.2 Timing chart
11.4 Timing chart of the half-folding mode
11.4.1 Operation condition
11.4.2 Timing chart
11.5 Timing chart of the gate fold mode
11.5.1 Operation condition
11.5.2 Timing chart
11.6 Timing chart of the Z-fold mode
11.6.1 Operation condition
11.6.2 Timing chart
11.7 Timing chart of the PI cover paper insertion mode
11.7.1 Operation condition
11.7.2 Timing chart
11.8 Timing chart of the punch mode
11.8.1 Operation condition
11.8.2 Timing chart
12. SD-506
12.1 Timing chart of the straight mode
12.1.1 Operation condition
12.1.2 Timing chart
12.2 Timing chart of the sub tray mode
12.2.1 Operation condition
12.2.2 Timing chart
12.3 Timing chart of the overlap tri-folding mode
12.3.1 Operation condition
12.3.2 Timing chart
12.4 Timing chart of the saddle stitching (trimmer) mode
12.4.1 Operation condition
12.4.2 Timing chart
13. SD-513
13.1 Timing chart of the straight mode
13.1.1 Operation condition
13.1.2 Timing chart
13.2 Timing chart of the sub tray mode
13.2.1 Operation condition
13.2.2 Timing chart
13.3 Timing chart of the overlap tri-folding mode
13.3.1 Operation condition
13.3.2 Timing chart
13.4 Timing chart of the multi half-folding mode
13.4.1 Operation condition
13.4.2 Timing chart
13.5 Time chart of the saddle stitching mode
13.5.1 Operation condition
13.5.2 Timing chart
13.6 Time chart of the square-fold mode
13.6.1 Operation condition
13.6.2 Timing chart
13.7 Time chart of the crease and slit mode
13.7.1 Operation condition
13.7.2 Timing chart
14. PB-503
14.1 Timing chart of the sub tray paper exit mode
14.1.1 Operation condition
14.1.2 Timing chart
14.2 Timing chart of the perfect binding mode (PB cover paper supply)
14.2.1 Operation condition
14.2.2 Timing chart
14.3 Timing chart of the perfect binding mode (Main body cover paper supply)
14.3.1 Operation condition
14.3.2 Timing chart
14.4 Timing chart of the relay conveyance mode
14.4.1 Operation condition
14.4.2 Timing chart

N) WIRING DIAGRAM
1. bizhub PRESS C1100/C1085
1.1 bizhub PRESS C1100/C1085 (1/5)
1.2 bizhub PRESS C1100/C1085 (2/5)
1.3 bizhub PRESS C1100/C1085 (3/5)
1.4 bizhub PRESS C1100/C1085 (4/5)
1.5 bizhub PRESS C1100/C1085 (5/5)
2. DF-626
3. PF-707/708
3.1 PF-707/708 (1/2)
3.2 PF-707/708 (2/2)
4. RU-516
5. RU-511/HM-101
6. RU-510
7. FS-532
8. SD-510
9. PK-522
10. PI-502
11. LS-506
12. FD-503
13. SD-506
14. SD-513
14.1 SD-513 (1/2)
14.2 SD-513 (2/2)
15. CR-101
16. TU-503
17. FD-504
18. PB-503
19. MK-737
20. GP-501
21. GP-502

O) THEORY OF OPERATION bizhub PRESS C1100/C1085
1. INTERFACE SECTION
1.1 Configuration
1.1.1 Main body right side
1.1.2 Main body left side
1.1.3 Main body rear side
1.1.4 Operation panel section
2. WRITING SECTION
2.1 Configuration
2.2 Operation
2.2.1 Exposure path
2.2.2 Writing control
2.2.3 Writing area
2.2.4 Color registration control
2.2.5 Front and back sides skew correction in the main scan direction
2.2.6 Back side magnification adjustment in sub scan direction
2.2.7 Image stabilization control
3. PHOTO CONDUCTOR SECTION
3.1 Configuration
3.2 Drive
3.2.1 Photo conductor drive
3.2.2 Lubricant apply brush, toner collection screw drive
3.3 Operation
3.3.1 Auxiliary discharging control
3.3.2 Drum phase control
3.3.3 Drum cleaning, lubricant applying mechanism
3.3.4 Erase lamp (EL) control
3.3.5 Image stabilization control
4. CHARGING SECTION
4.1 Configuration
4.2 Operation
4.2.1 Charging control
4.2.2 Charging corona cleaning
4.2.3 Image stabilization control
5. DEVELOPING SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Developer conveyance
5.3.2 Developing bias control
5.3.3 Toner spillage prevention control
5.3.4 Developing cooling control
5.3.5 Toner density detection control
5.3.6 Image stabilization control
6. TONER SUPPLY SECTION
6.1 Configuration
6.2 Drive
6.2.1 Toner bottle drive
6.2.2 Toner conveyance drive
6.2.3 Toner hopper drive
6.3 Operation
6.3.1 Toner supply control to the toner hopper
6.3.2 Toner supply control to the developing section
6.3.3 Remaining toner amount detection control
6.3.4 Overflow toner prevention shutter mechanism
7. INTERMEDIATE TRANSFER SECTION
7.1 Configuration
7.1.1 Intermediate transfer belt
7.1.2 Transfer belt cleaning unit
7.1.3 Sensor assy
7.2 Drive
7.2.1 Intermediate transfer belt conveyance drive
7.2.2 Intermediate transfer belt pressure drive
7.2.3 Intermediate transfer belt steering drive
7.2.4 Transfer belt cleaning drive
7.3 Operation
7.3.1 1st transfer roller pressure, release mechanism
7.3.2 1st transfer control
7.3.3 Intermediate transfer belt steering mechanism
7.3.4 Intermediate transfer belt steering control
7.3.5 Image correction unit shutter mechanism
7.3.6 Intermediate transfer belt blade setting control
7.3.7 Intermediate transfer belt drive matching control
7.3.8 Image stabilization control
8. 2ND TRANSFER/SEPARATION SECTION
8.1 Configuration
8.2 Drive
8.2.1 2nd transfer belt drive, 2nd transfer cleaning drive
8.2.2 2nd transfer unit pressure release drive
8.2.3 2nd transfer belt steering drive
8.3 Operation
8.3.1 2nd transfer belt conveyance control
8.3.2 2nd transfer unit pressure release control
8.3.3 2nd transfer belt steering control
8.3.4 2nd transfer belt cleaning, lubricant application control
8.3.5 2nd transfer control
8.3.6 Paper separation control
8.3.7 Guide plate bias application control
8.3.8 Blade setting mode (2nd transfer)
9. TONER COLLECTION SECTION
9.1 Configuration
9.2 Drive
9.2.1 Toner collecting path
9.2.2 Waste toner box
9.3 Operation
9.3.1 Toner collecting path
9.3.2 Conveyance control inside waste toner box
9.3.3 Waste toner box installation detection
9.3.4 Waste toner box full detection
10. INTERMEDIATE CONVEYANCE SECTION
10.1 Configuration
10.2 Drive
10.2.1 Intermediate conveyance roller drive
10.2.2 Intermediate conveyance roller pressure release drive
10.3 Operation
10.3.1 Intermediate conveyance control
10.3.2 Intermediate conveyance roller pressure release control
10.3.3 Intermediate conveyance roller/2 cleaning mechanism
11. REGISTRATION SECTION
11.1 Configuration
11.2 Drive
11.3 Operation
11.3.1 Loop control
11.3.2 Paper skew correction control
11.3.3 Registration control
12. FUSING SECTION
12.1 Configuration
12.1.1 Fusing unit
12.1.2 Parts that are related to the fusing
12.2 Drive
12.2.1 Lower pressure roller, fusing belt, fusing paper exit roller drive
12.2.2 Fusing belt assist drive, fusing belt brake drive
12.2.3 Lower pressure roller pressure release drive
12.2.4 Fusing belt steering drive
12.2.5 Fusing unit swing drive
12.3 Operation
12.3.1 Fusing roller drive control
12.3.2 Pressure release control
12.3.3 Fusing temperature control
12.3.4 Abnormality protection control
12.3.5 Lower pressure roller cooling control
12.3.6 Fusing paper separation control
12.3.7 Fusing belt steering mechanism
12.3.8 Fusing swing control
12.3.9 Fusing recovery control
12.3.10 Fusing refresh mode
13. DUPLEX/REVERSE SECTION
13.1 Configuration
13.2 Drive
13.2.1 Reverse conveyance drive, paper exit gate drive
13.2.2 De-curler roller pressure release drive
13.2.3 ADU conveyance drive
13.2.4 ADU gate drive
13.3 Operation
13.3.1 Conveyance path switching control
13.3.2 Paper reverse control
13.3.3 Duplex section conveyance control
13.3.4 De-curler roller pressure control
13.3.5 Back side centering correction control
14. PAPER EXIT SECTION
14.1 Configuration
14.2 Drive
14.3 Operation
14.3.1 Conveyance drive
14.3.2 Paper exit cooling mechanism
15. IMAGE STABILIZATION CONTROL
15.1 Outline
15.2 Long image stabilization control
15.2.1 Outline
15.2.2 Automatic long correction control
15.2.3 Manual long correction control
15.2.4 Operation flow of the long correction control
15.2.5 Long correction control and Color Density Control (periodical adjustment)
15.3 Image stabilization control
15.3.1 Outline
15.3.2 Dot diameter correction between images
15.3.3 Maximum density monitoring control between images
15.4 Middle image stabilization control
15.4.1 Outline
15.4.2 Automatic middle correction control
15.4.3 Middle correction for the measurement
15.4.4 Operation flow of the middle correction control
15.5 Other image stabilization controls
15.5.1 Color registration control
16. IMAGE PROCESSING SECTION
16.1 Image processing in the scanner section
16.1.1 Image processing flow in the scanner section
16.1.2 Photoelectric conversion
16.1.3 A/D conversion
16.1.4 Shading correction
16.1.5 RGB gap correction
16.1.6 Chroma aberration correction
16.1.7 Color space conversion, color conversion, character edge regeneration, color balance adjustment
16.1.8 Area discrimination
16.1.9 Image distinction
16.1.10 AE control
16.1.11 Reduction processing in the main and sub scan direction
16.2 Image processing in the write section
16.2.1 Image processing flow in the write section
16.2.2 Memory board/1 (MEMB/1), Memory board/2 (MEMB/2), Memory board/3 (MEMB/3), Memory board/4 (MEMB/4),
Memory board/5 (MEMB/5), Memory board/6 (MEMB/6), HDD
16.2.3 Color conversion, ACS process
16.2.4 Image compressing (Scanner)
16.2.5 Image expansion (Scanner)
16.2.6 Magnification processing in the main scan direction
16.2.7 Magnification processing in the sub scan direction
16.2.8 Cell average (Scanner)
16.2.9 Image compression (IC-602C)
16.2.10 Image expansion (IC-602C, IC-308, IC-310)
16.2.11 Skeletonization, Outline letter emphasis
16.2.12 Outline emphasis
16.2.13 Smoothing
16.2.14 Toner amount save
16.2.15 Color sensor correction
16.2.16 IC-602 calibration correction (Standard)
16.2.17 Density balance
16.2.18 Gradation correction gamma
16.2.19 G7 calibration correction
16.2.20 Screen processing, Error diffusion operation
16.2.21 Delay control between drums
16.2.22 PWM gamma
16.2.23 PWM conversion
16.2.24 Write unit/Y, /M, /C, /K
17. POWER SOURCE SECTION
17.1 Outline
17.1.1 Configuration
17.1.2 Operation
17.2 Operating parts with the main power switch (SW1) ON
17.2.1 Configuration
17.2.2 Operation
17.3 Operating parts with the sub power switch (SW2) ON
17.3.1 Configuration
17.3.2 Operation
17.4 Power cord
17.4.1 Configuration
17.5 Operating parts with the internal heater switch (SW3) ON
17.5.1 Configuration
17.5.2 Operation
18. FAN CONTROL
18.1 Configuration
18.1.1 Front side
18.1.2 Right side
18.1.3 Left-side view
18.2 Operation
18.2.1 DC power supply 2 cooling fan/1 (FM1), /2 (FM2) control
18.2.2 Motor cooling fans/1 (FM3) and /2 (FM4) control
18.2.3 Inside machine cooling fan (FM5) control
18.2.4 Developing charge fans/Y (FM7), /M (FM8), /C (FM9), and /K (FM10) control
18.2.5 Deodorization fans/1 (FM11) and /2 (FM12) control
18.2.6 Writing ventilation fans/1 (FM13), /2 (FM14), /3 (FM15) and /4 (FM16) control
18.2.7 Toner suction fan (FM17) control
18.2.8 Dew condensation prevention fan/Rr (FM18), /Fr (FM20) control
18.2.9 Intermediate transfer cleaning cooling fan (FM19) control
18.2.10 Intermediate transfer cleaning exhaust fan (FM21) control
18.2.11 Fusing thermal insulation fans/Fr (FM22) and /Rr (FM23) control
18.2.12 Fusing exhaust fan/1 (FM24), /2 (FM25), /3 (FM26)
18.2.13 Paper cooling fan/1 (FM27), /2 (FM28), /3 (FM29) control
18.2.14 Toner collection cooling fan (FM30) control
18.2.15 ADU exhaust fans/1 (FM31) and /2 (FM32) control
18.2.16 CPU cooling fan (FM33) control
18.2.17 ADU cooling fan/1 (FM36) control
18.2.18 ADU cooling fan/2 (FM37) control
18.2.19 ADU cooling fan/3 (FM38) control
18.2.20 Lower pressure roller cooling fan/Fr (FM43), /Md (FM44), /Rr (FM45) control
18.2.21 Image processing cooling fan (FM46) control
18.2.22 DC power supply 1 cooling fan/1 (FM47) control
18.2.23 DC power supply 1 cooling fan/2 (FM48) control
18.2.24 Fusing paper separation fan/Fr (FM49), /Md (FM50), /Rr (FM51) control
18.2.25 HV cooling fan (FM57) control
18.2.26 ADU underside exhaust fan/Fr (FM58), /Md (FM59), /Rr (FM60) control
18.2.27 Front side inside machine cooling fan/Rt (FM65), /Lt (FM66) control
18.2.28 HDD cooling fan (FM68) control (option)
18.2.29 Fusing motor cooling fan (FM69) control
18.2.30 Fusing upper drive cooling fan (FM70) control
19. COUNTER CONTROL
19.1 Operation
20. IC-602C/UK-105
20.1 Configuration
20.2 Operation
20.2.1 IC-602C (Option for C1100, C1085)
20.2.2 UK-105 (Option for C1100, C1085)
20.2.3 HDD section components
21. ACS CONTROL
21.1 Switching from color mode to black and white mode
21.1.1 OUTLINE
21.1.2 Sequence of switching from color mode to black and white mode
21.1.3 Sequence of switching from black and white mode to color mode
21.1.4 Timing of switching from color mode to black and white mode
21.2 Count at ACS
21.2.1 Black and white mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C released)
21.2.2 Color mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C, 1st transfer roller/K pressed)
22. AUTHENTICATION UNIT
22.1 AU-201/AU-201S

PA) THEORY OF OPERATION DF-626
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Normal original mode
1.2.2 Mixed original mode
1.2.3 Z-Folded original mode
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Tray up and down drive
2.2.2 Paper feed drive
2.3 Operation
2.3.1 Original feed tray ascent and descent mechanism
2.3.2 Original feed mechanism
2.3.3 Original set detection
2.3.4 Original size detection mechanism
3. CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Registration roller drive
3.2.2 Reading roller drive
3.2.3 Reading roller pressure release lever
3.2.4 Glass cleaning drive
3.3 Operation
3.3.1 Paper feed mechanism
3.3.2 Reading section roller pressure release control
3.3.3 DF original glass contamination prevention control
4. REVERSE AND EXIT SECTION
4.1 Configuration
4.2 Drive
4.2.1 Reverse and exit drive
4.2.2 Reverse roller pressure release drive
4.2.3 Conveyance path switching drive
4.3 Operation
4.3.1 Original conveyance mechanism
4.3.2 Reverse and exit section switching mechanism
4.3.3 Reverse roller pressure release control
5. OTHERS
5.1 Open and close detection section
5.1.1 DF angle open and close detection mechanism
5.1.2 DF open and close detection mechanism
5.2 Machine internal cooling mechanism

PB) THEORY OF OPERATION PF-707/708/HT-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PAPER FEED TRAY SECTION
2.1 Configuration
2.2 Drive
2.2.1 Tray lift drive
2.2.2 Side guide shutter drive
2.2.3 Paper leading edge shutter drive
2.2.4 Paper feed drive
2.3 Operation
2.3.1 Up down control
2.3.2 Size detection control
2.3.3 Air control
2.3.4 Paper empty detection control
2.3.5 Remaining paper detection control
2.3.6 Tray lock control
3. PAPER FEED SUCTION SECTION
3.1 Configuration
3.2 Drive
3.2.1 Paper feed drive
3.2.2 Paper feed suction drive
3.3 Operation
3.3.1 Suction control
3.3.2 Paper feed belt control
4. VERTICAL CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Vertical conveyance control
5. HORIZONTAL CONVEYANCE SECTION
5.1 Configuration
5.2 Drive
5.2.1 Horizontal conveyance drive
5.2.2 Horizontal conveyance roller pressure release drive
5.3 Operation
5.3.1 Pre-registration control
5.3.2 Horizontal conveyance control
5.3.3 Horizontal conveyance roller pressure release drive
5.3.4 Paper centering correction control
5.3.5 Multi-feed detection control
6. SCANNER SECTION
6.1 Configuration
6.2 Drive
6.3 Operation
6.3.1 Control when the sub power is activated
6.3.2 Control when the start button is turned ON
6.3.3 Original reading area
6.3.4 Original size detection control
6.3.5 ACS processing
6.3.6 Line detection control
6.3.7 The dust removal control
6.3.8 Image processing
7. OTHERS
7.1 Internal heater control
7.2 Main body assist mechanism
7.2.1 Machine internal cooling mechanism
8. HT-506 (OPTION)
8.1 Configuration
8.2 Operation
8.2.1 Dehumidifier fan heater control

PC) THEORY OF OPERATION FA-502
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. TANDEM CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Tandem conveyance control

PD) THEORY OF OPERATION RU-516
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Conveyance control
3. POWER SOURCE SECTION
3.1 Configuration
3.2 Operation
3.2.1 Outline
3.2.2 Operation condition
3.2.3 Operation timing

PE) THEORY OF OPERATION RU-511/HM-101
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Straight conveyance, de-curler conveyance, humidification conveyance mode
1.2.2 Reverse exit conveyance mode
2. ENTRANCE CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.3 Operation
2.3.1 Conveyance control
3. DE-CURLER SECTION
3.1 Configuration
3.2 Drive
3.2.1 De-curler section conveyance drive
3.2.2 De-curler gate/1 and /2 drive
3.2.3 De-curler/3 and /4 pressure drive
3.3 Operation
3.3.1 Outline of de-curler
3.3.2 De-curler section conveyance control
3.3.3 De-curlers/1 and /2 control
3.3.4 De-curler/3 and /4 control
4. OUTPUT PAPER DENSITY DETECTION SECTION
4.1 Configuration
4.2 Drive
4.2.1 Conveyance drive
4.2.2 Shutter drive
4.3 Operation
4.3.1 Outline
4.3.2 Output paper density detection section
5. REVERSE/EXIT SECTION
5.1 Configuration
5.2 Drive
5.2.1 Reverse, exit conveyance drive
5.2.2 Reverse, exit gate drive
5.3 Operation
5.3.1 Reverse, exit conveyance control
5.3.2 Reverse, exit gate control
6. HUMIDIFICATION SECTION
6.1 Configuration
6.2 Drive
6.2.1 Humidification section entrance conveyance drive
6.2.2 Humidification section conveyance drive
6.2.3 Humidification roller pressure drive (HM-101)
6.2.4 Water feed pump drive (HM-101)
6.3 Operation
6.3.1 Outline of humidification section
6.3.2 Humidification section conveyance control
6.3.3 Humidification roller, water feed roller pressure control (HM-101 only)
6.3.4 Water feed control
7. OTHER CONTROLS
7.1 Fan control
7.1.1 Configuration
7.1.2 Control
7.2 Door detection control

PF) THEORY OF OPERATION RU-510
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Straight conveyance
1.2.2 Reverse exit conveyance
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.2.2 Straight gate drive
2.3 Operation
2.3.1 Conveyance path switching control
2.3.2 Paper feed mechanism
2.3.3 Line speed switch control
2.3.4 Conveyance control
3. STACKER SECTION
3.1 Configuration
3.2 Drive
3.2.1 Assist guide drive
3.2.2 CD alignment drive
3.2.3 FD alignment drive
3.3 Operation
3.3.1 Conveyance path switching control
3.3.2 Horizontal alignment control
3.3.3 Vertical alignment control
3.3.4 Reverse exit control
3.3.5 Stack assist fan control

PG) THEORY OF OPERATION FS-532
1. UNIT CONFIGURATION
2. PAPER PATH
3. PAPER CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 FNS entrance roller drive/conveyance gate drive
3.2.2 Bypass conveyance roller/stacker entrance roller drive
3.2.3 Sub tray conveyance roller/PK exit roller/stacker conveyance roller drive
3.2.4 Sub tray exit roller/horizontal conveyance roller drive
3.2.5 Bypass gate drive
3.3 Operation
3.3.1 Line speed switch control
3.3.2 Conveyance path switching control
4. SUB TRAY SECTION
4.1 Configuration
4.2 Drive
4.3 Operation
4.3.1 Sub tray paper exit control
4.3.2 Sub tray paper full detection control
5. STACKER SECTION
5.1 Configuration
5.2 Drive
5.2.1 Stacker entrance roller pressure release drive
5.2.2 Rewind paddle pressure release/rewind paddle drive
5.2.3 Stack assist plate drive
5.2.4 Alignment plate/rear stopper drive/bundle exit claw drive
5.2.5 Paper pressure drive
5.3 Operation
5.3.1 Paper overlap control
5.3.2 Stacker entrance roller pressure release control
5.3.3 Stack assist control
5.3.4 Paper stopper control
5.3.5 Rear stopper position control
5.3.6 Paper pressure control
5.3.7 Horizontal alignment control
5.3.8 Vertical alignment control
5.3.9 Small-size paper exit auxiliary control
6. STAPLER SECTION
6.1 Configuration
6.2 Drive
6.2.1 Stapler movement/rotation control
6.3 Operation
6.3.1 Stapler movement control
6.3.2 Staple control
7. MAIN TRAY SECTION
7.1 Configuration
7.2 Drive
7.2.1 Main tray up-down drive
7.2.2 Paper exit roller/paper exit opening drive
7.2.3 Gripper/paper exit pressure drive
7.2.4 Paper exit alignment plate drive
7.2.5 Main tray shift drive
7.3 Operation
7.3.1 Paper exit opening control
7.3.2 Gripper control
7.3.3 Paper pressure control
7.3.4 Main tray up/down control
7.3.5 Paper exit alignment control
7.3.6 Main tray shift control

PH) THEORY OF OPERATION SD-510
1. UNIT CONFIGURATION
2. PAPER PATH
2.1 Half-folding/saddle stitching
2.2 Tri-folding
3. PAPER CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 SD entrance conveyance
4. ALIGNMENT SECTION
4.1 Configuration
4.2 Drive
4.2.1 Paddle/Md drive
4.2.2 Rear stopper/rear gripper drive
4.2.3 Paddle/Lw drive
4.2.4 Alignment Plate drive
4.3 Operation
4.3.1 Paper stopper control mechanism
4.3.2 Rear stopper mechanism
4.3.3 Alignment mechanism
4.3.4 Alignment control
5. STAPLER SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Stapler movement control
5.3.2 Staple control
6. HALF-FOLD/FOLD&STAPLE/TRI-FOLDING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Folding roller drive
6.2.2 1st Fold knife drive
6.2.3 2nd folding knife drive
6.2.4 2nd Fold gate drive
6.3 Operation
6.3.1 1st folding knife control
6.3.2 Half-folding/saddle stitching conveyance control
6.3.3 2nd folding gate control
6.3.4 2nd Folding knife control
6.3.5 Tri-folding conveyance control
7. PAPER EXIT SECTION
7.1 Configuration
7.2 Drive
7.3 Operation
7.3.1 Paper exit control
7.3.2 Output tray lift up control

PI) THEORY OF OPERATION PK-522
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. PUNCH SECTION
2.1 Configuration
2.2 Drive
2.2.1 Punch shift drive
2.2.2 Punch drive
2.3 Operation
2.3.1 Punch ready position movement control
2.3.2 Punch position correction control
2.3.3 Punch control
3. PUNCH-HOLE SCRAPS BOX SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Punch scraps dropping
3.3.2 Punch scraps box control

PJ) THEORY OF OPERATION PI-502
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Automatic sheet feed (Online operation)
1.2.2 Manual sheet feed (Offline operation)
2. PAPER FEED SECTION
2.1 Configuration
2.2 Drive
2.2.1 Paper feed drive
2.2.2 Tray lift drive
2.3 Operation
2.3.1 Tray lift mechanism
2.3.2 Pick-up mechanism
2.3.3 Separation mechanism
2.3.4 Registration control
2.3.5 Paper size detection control

PK) THEORY OF OPERATION MK-732
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.3 Operation
2.3.1 Conveyance control

PL) THEORY OF OPERATION LS-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. COUPLING CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Door open/close mechanism
2.3.2 Jam release lever lock mechanism
3. ENTRANCE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 Path switching
3.3.2 Conveyance line speed control
3.3.3 Paper cooling mechanism
4. CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Entrance conveyance drive
4.2.2 Stacker tray conveyance drive (M3 reverse)
4.2.3 Sub tray conveyance drive (M3 forward)
4.2.4 Coupling conveyance/grip belt/paper press arm drive
4.2.5 Stacker tray up down drive
4.2.6 Shift unit/alignment plate drive
4.2.7 Rear stopper/job partition plate drive
4.2.8 Front stopper/paper press arm drive
4.3 Operation
4.3.1 Stacker tray conveyance
4.3.2 Coupling conveyance
4.3.3 Sub tray conveyance

PM) THEORY OF OPERATION FD-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
(1) Straight mode
(2) Sub tray mode
(3) Punch mode (L and S sizes)
(4) Z-Fold mode
(5) Letter fold-out mode
(6) Tri-Fold-in/double parallel mode
(7) Gate fold mode
(8) Half-fold mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance drive
2.2.2 Gate drive
2.2.3 Alignment drive
2.3 Operation
2.3.1 Conveyance path switching
2.3.2 Conveyance line speed control
2.3.3 Alignment control
2.3.4 Gap recovery control
3. PUNCH SECTION
3.1 Configuration
3.2 Drive
3.2.1 Rear registration drive
3.2.2 Punch drive
3.3 Operation
(1) Punch control
(2) Punch hole switching control
(3) Punch-hole scraps box control
4. FOLDING CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Conveyance drive
4.2.2 Folding drive
4.3 Operation
4.3.1 Registration control
4.3.2 Conveyance path switching
4.3.3 1st folding control
4.3.4 2nd folding control
4.3.5 3rd folding control
5. MAIN TRAY SECTION
5.1 Configuration
5.2 Drive
5.3 Operation
5.3.1 Main tray up down control
6. SUB TRAY SECTION
6.1 Configuration
6.2 Drive
6.3 Operation
6.3.1 Sub tray full-status detection control
6.3.2 Line speed switching
7. PI SECTION
7.1 Configuration
7.2 Drive
7.2.1 Tray lift drive
7.2.2 Paper feed drive
7.2.3 Pick-up drive
7.3 Operation
7.3.1 Size detection control
7.3.2 Up down control
7.3.3 Pick-up mechanism
7.3.4 Separation mechanism
7.3.5 Multi feed detection control
7.3.6 Paper empty detection control

PN) THEORY OF OPERATION SD-506
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
(1) Coupling exit/sub tray exit mode
(2) Overlap tri-folding mode
(3) Center folding/saddle stitching mode
2. HORIZONTAL CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Entrance conveyance drive
2.2.2 Horizontal conveyance drive
2.2.3 Gate drive/sub tray pressure release drive
2.3 Operation
2.3.1 Conveyance path switching control
2.3.2 Conveyance line speed switch control
2.3.3 Sub tray paper exit control
2.3.4 Sub tray paper full detection control
3. RIGHT ANGLE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Right angle conveyance drive/alignment drive
3.2.2 Overlap drive
3.3 Operation
3.3.1 Paper overlap control
3.3.2 Alignment control
3.3.3 Right angle conveyance control
4. FOLDING SECTION
4.1 Configuration
4.2 Drive
4.2.1 Folding entrance drive
4.2.2 Folding conveyance drive
4.2.3 Folding blade drive
4.2.4 Folding main scan alignment drive
4.2.5 Folding sub scan alignment/center folding exit drive
4.2.6 Guide shaft drive
4.3 Operation
4.3.1 Folding entrance conveyance control
4.3.2 Folding main scan alignment control
4.3.3 Folding control
4.3.4 Folding sub scan alignment control
4.3.5 Guide shaft control
5. SADDLE STITCHING SECTION
5.1 Configuration
5.2 Drive
5.2.1 Saddle stitching alignment drive
5.2.2 Saddle stitching hold drive
5.2.3 Clincher up down drive
5.2.4 Stapler/clincher movement drive
5.2.5 Stapler/clincher drive
5.2.6 Bundle arm rotation drive
5.2.7 Bundle arm movement drive
5.2.8 Bundle arm assist drive
5.2.9 Bundle clip drive
5.3 Operation
5.3.1 Saddle stitching alignment control
5.3.2 Stapler/clincher movement control
5.3.3 Saddle stitching hold control
5.3.4 Clincher up down control
5.3.5 Stapler control
5.3.6 Bundle arm control
5.3.7 Bundle arm assist control
5.3.8 Bundle clip control
6. BUNDLE PROCESSING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Bundle press stage lift drive
6.2.2 Bundle press movement drive
6.2.3 Bundle registration drive
6.2.4 Bundle press drive
6.2.5 Bundle exit drive
6.3 Operation
6.3.1 Bundle press stage up down control
6.3.2 Bundle press movement control
6.3.3 Bundle press control
6.3.4 Bundle registration control
6.3.5 Bundle exit control
7. TRIMMER SECTION
7.1 Configuration
7.2 Drive
7.2.1 Trimmer press drive
7.2.2 Trimmer blade drive
7.2.3 Trimmer board drive
7.2.4 Paddle drive
7.3 Operation
7.3.1 Trimmer press control
7.3.2 Trimmer blade control
7.3.3 Trimmer board control
7.3.4 Trimmer paddle control

PO) THEORY OF OPERATION SD-513
1. Unit configuration
1.1 Entire system
1.2 Rear console
1.3 Front console
2. Paper path
2.1 Straight mode, sub tray mode
2.2 Overlap tri-folding mode
2.3 Multi half-fold mode, fold & staple and trimming mode
2.3.1 Conveyance path of the rear console
2.3.2 Conveyance path from the rear console to the front console
2.3.3 Conveyance path of the front console
3. ENTRANCE CONVEYANCE SECTION
3.1 Configuration
3.2 Drive
3.2.1 Entrance gate drive
3.2.2 Reverse/exit gate drive
3.2.3 Entrance conveyance drive
3.2.4 Reverse exit drive, reverse exit roller pressure release drive
3.2.5 Paper re-feed drive, paper re-feed roller pressure release drive
3.2.6 CD alignment plate drive
3.2.7 Front stopper drive
3.3 Operation
3.3.1 Conveyance path switching control
3.3.2 Line speed switch control
3.3.3 Overlap conveyance control
3.3.4 Reverse exit roller pressure release control
3.3.5 Stack assist control
3.3.6 Alignment control
3.3.7 Paper re-feed roller pressure release control
4. FOLDING CONVEYANCE SECTION
4.1 Configuration
4.2 Drive
4.2.1 Horizontal conveyance drive/1
4.2.2 Sub tray gate drive
4.2.3 Horizontal conveyance drive/2
4.2.4 Horizontal conveyance pressure release drive/1
4.2.5 Horizontal conveyance pressure release drive/2
4.2.6 1st folding stopper drive
4.2.7 1st folding FD alignment drive
4.2.8 Folding roller drive, tri-folding conveyance drive
4.2.9 1st folding knife drive
4.2.10 2nd folding knife drive
4.2.11 Folding roller guide drive
4.2.12 Half-folding conveyance drive
4.3 Operation
4.3.1 Conveyance path switching control
4.3.2 Horizontal conveyance control
4.3.3 Horizontal conveyance pressure release control
4.3.4 Vertical alignment control
4.3.5 1st Fold knife control
4.3.6 Folding control
4.3.7 2nd Folding knife control
4.3.8 Half-folding conveyance control
5. SUB TRAY, TRI-FOLDING TRAY SECTION
5.1 Configuration
5.2 Drive
5.2.1 Sub tray, tri-folding tray paper exit drive
5.2.2 Tri-folding paper exit gate drive
5.3 Operation
5.3.1 Conveyance path switching control
5.3.2 Sub tray, tri-folding tray paper exit control
5.3.3 Sub tray paper, tri-folding tray paper full detection control
6. SADDLE STITCHING SECTION
6.1 Configuration
6.2 Drive
6.2.1 Saddle stitching alignment drive/Rr
6.2.2 Saddle stitching alignment drive/Md
6.2.3 Saddle stitching alignment plate release drive
6.2.4 Saddle stitching alignment drive/Fr
6.2.5 Booklet holding drive
6.2.6 Stapler head drive
6.3 Operation
6.3.1 Saddle stitching alignment control
6.3.2 Stapler movement control
6.3.3 Booklet holding control
6.3.4 Stapler control
7. BOOKLET MOVEMENT SECTION
7.1 Configuration
7.2 Drive
7.2.1 Booklet holding unit drive
7.2.2 Booklet holding drive
7.2.3 Booklet set drive
7.2.4 Book movement drive
7.3 Operation
7.3.1 Booklet holding control
7.3.2 Booklet movement control
8. CLAMP SECTION
8.1 Configuration
8.2 Drive
8.2.1 Clamp up down drive
8.2.2 Clamp/Lt drive
8.2.3 Clamp/Rt drive
8.2.4 Lifter plate drive
8.2.5 Lifter plate up down drive
8.2.6 Fore edge stopper drive
8.2.7 Fore edge finger drive
8.2.8 Trimmer booklet holding drive
8.3 Operation
8.3.1 Clamp control
8.3.2 Lifter control
8.3.3 Fore edge stopper control
8.3.4 Trimmer booklet holding control
8.3.5 Front console lock control
9. TRIMMER SECTION
9.1 Configuration
9.2 Drive
9.2.1 Trimmer press drive
9.2.2 Trimmer brake drive
9.2.3 Trimmer blade drive
9.2.4 Trimmer board drive
9.2.5 Trimmer paddle drive
9.3 Operation
9.3.1 Trimmer press control
9.3.2 Trimmer blade control
9.3.3 Trimmer board control
9.3.4 Trimmer paddle control
9.3.5 Trimmer shutter control
9.3.6 Trimmer scraps box full detection control
10. BOOKLET TRAY SECTION
10.1 Configuration
10.2 Drive
10.2.1 Grip roller pressure drive
10.2.2 Grip roller rotation drive
10.2.3 Booklet tray paper exit drive
10.2.4 Paper exit belt drive
10.3 Operation
10.3.1 Grip roller control
10.3.2 Booklet tray paper exit control
10.3.3 Paper exit belt control
10.3.4 Paper exit shutter control
10.3.5 Booklet tray paper full detection control

PP) THEORY OF OPERATION CR-101
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CREASER SECTION
2.1 Configuration
2.2 Drive
2.2.1 Creaser drive
2.3 Operation
2.3.1 Paper conveyance control
2.3.2 Paper alignment control
2.3.3 Creaser control

PQ) THEORY OF OPERATION TU-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Conveyance gate drive
2.2.2 Conveyance drive
2.3 Operation
2.3.1 Gate open close control
2.3.2 Registration control
3. SLITTER SECTION
3.1 Configuration
3.2 Drive
3.2.1 Slitter position shift drive
3.2.2 Slit cutter drive
3.3 Operation
3.3.1 Trimmer control
4. ROTARY CUTTER SECTION
4.1 Configuration
4.2 Drive
4.2.1 Slit scraps trimmer drive
4.3 Operation
4.3.1 Slit scraps trimmer control
4.3.2 Slitter shutter control
5. SLIT SCRAPS BOX SECTION
5.1 Configuration
5.2 Operation
5.2.1 Slit scraps box set detection control
5.2.2 Slit scraps box full detection control

PR) THEORY OF OPERATION FD-504
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
2. CLAMP UP DOWN SECTION
2.1 Configuration
2.2 Drive
2.2.1 SQF clamp up and down drive
2.3 Operation
2.3.1 SQF clamp up and down control
3. CLAMP SECTION
3.1 Configuration
3.2 Drive
3.2.1 SQF clamp drive
3.3 Operation
3.3.1 SQF clamp control
4. SQUARE-FOLD SECTION
4.1 Configuration
4.2 Drive
4.2.1 Square-fold drive
4.3 Operation
4.3.1 Square-fold control

PS) THEORY OF OPERATION PB-503
1. OUTLINE
1.1 Unit configuration
1.2 Paper path
1.2.1 Sub tray exit
1.2.2 Perfect binding mode
1.2.3 Relay conveyance mode
2. CONVEYANCE SECTION
2.1 Configuration
2.2 Drive
2.2.1 Entrance conveyance drive/Intermediate conveyance drive/Cover paper conveyance drive
2.2.2 Entrance gate drive/Bypass gate drive/Sub tray gate drive/Sub tray exit and separation drive
2.3 Operation
2.3.1 Gate control
2.3.2 Entrance conveyance control
2.3.3 Intermediate conveyance control
2.3.4 Cover paper conveyance control
2.3.5 Sub tray paper exit release control
2.3.6 Sub tray full-status detection control
2.3.7 Cover paper multi feed detection control
3. SUB COMPILE (SC) SECTION
3.1 Configuration
3.2 Drive
3.2.1 SC entrance conveyance drive/Switchback conveyance drive/Paper bundle conveyance drive
3.2.2 Switchback release drive
3.2.3 SC roller release drive/Clamp entrance release drive
3.2.4 Clamp entrance movement drive
3.2.5 SC main scan alignment drive
3.2.6 Sub scan alignment drive
3.2.7 SC stopper drive/SC pressure arm drive/Straight gate drive
3.3 Operation
3.3.1 SC section operation overview
3.3.2 Gate control of the relay conveyance
3.3.3 SC entrance conveyance control
3.3.4 SC switchback conveyance control
3.3.5 SC main scan alignment control
3.3.6 Sub scan alignment control
3.3.7 SC paper bundle conveyance control
3.3.8 Clamp entrance movement control
3.3.9 SC stopper control
3.3.10 SC pressure arm control
4. CLAMP SECTION
4.1 Configuration
4.2 Drive
4.2.1 Clamp drive
4.2.2 Clamp rotation drive
4.2.3 Clamp alignment drive
4.3 Operation
4.3.1 Clamp alignment control
4.3.2 Clamp control
4.3.3 Clamp rotation control
4.3.4 Book thickness detection control
5. PELLET SUPPLY SECTION
5.1 Configuration
5.2 Drive
5.2.1 Pellet supply drive
5.2.2 Pellet supply arm drive
5.3 Operation
5.3.1 Pellet supply operation overview
5.3.2 Pellet supply arm control
5.3.3 Pellet supply amount control
5.3.4 Pellet remaining amount detection control
5.3.5 Pellet supply door opening and closing detection control
6. GLUE TANK SECTION
6.1 Configuration
6.2 Drive
6.2.1 Drive
6.2.2 Glue apply roller drive
6.2.3 Tank up drive
6.2.4 Cover paper glue lifting drive
6.3 Operation
6.3.1 Glue tank unit movement control
6.3.2 Glue apply roller control
6.3.3 Glue tank lifting control
6.3.4 Cover paper glue control
6.3.5 Glue temperature control
7. COVER PAPER SUPPLY SECTION
7.1 Configuration
7.2 Drive
7.2.1 Cover paper tray lift drive
7.2.2 Paper feed drive
7.2.3 Pick-up drive
7.3 Operation
7.3.1 Up down control
7.3.2 Pick-up mechanism
7.3.3 Separation mechanism
7.3.4 Paper feed mechanism
7.3.5 Air assist mechanism
7.3.6 Cover paper empty detection control
7.3.7 Paper feed assist plate
8. COVER PAPER TABLE SECTION
8.1 Configuration
8.2 Drive
8.2.1 Cover paper table up down/Fr and /Rr drive
8.2.2 Cover paper alignment drive
8.2.3 Cover paper conveyance drive
8.2.4 Book exit drive
8.2.5 Cover paper folding plate/Rt and /Lt drive
8.2.6 Cover paper conveyance arm/Rr and /Lt drive
8.2.7 Cover paper lift drive
8.2.8 Cutter drive
8.3 Operation
8.3.1 Cover paper table section operation overview
8.3.2 Cover paper conveyance control
8.3.3 Cover paper trimming control
8.3.4 Cover paper alignment drive
8.3.5 Cover paper table up down control
8.3.6 Cover paper folding plate control
8.3.7 Cover paper conveyance arm control
8.3.8 Cover paper lifting (supporting) control
8.3.9 Book paper exit control
8.3.10 Waste paper control
9. BOOK STOCK SECTION
9.1 Configuration
9.2 Drive
9.2.1 Book conveyance drive
9.2.2 Book conveyance belt drive
9.2.3 Book conveyance up down drive
9.2.4 Book movement drive
9.2.5 Book stopper drive
9.3 Operation
9.3.1 Book stock section operation overview
9.3.2 Book conveyance and movement control
9.3.3 Book conveyance belt control
9.3.4 Book conveyance up down control
9.3.5 Book movement control
9.3.6 Book stopper control
9.3.7 Book full status detection control
10. RELAY CONVEYANCE SECTION
10.1 Configuration
10.2 Drive
10.2.1 Relay conveyance roller drive / Relay paper exit roller drive
10.3 Operation
10.3.1 Relay conveyance control
11. OTHERS
11.1 Fan control
11.1.1
11.2 Door opening and closing control

PT) THEORY OF OPERATION MK-737
1. SYSTEM CONTROL SECTION
1.1 Configuration

PU) THEORY OF OPERATION GP-501
1. PREFACE
1.1 Introduction
1.1.1 Setting the Right Expectations
1.2 Product positioning
1.3 Long edge feed (LEF) only
2. OUTLINE
2.1 Unit configuration diagram
2.2 Paper path
3. CONVEYANCE SECTION
3.1 Configuration
4. PRINCIPLE OF OPERATION
4.1 Punch conveyance control
4.2 Punch operation
4.3 Chip tray control
4.4 Bypass conveyance control
5. PUNCH MODULE
5.1 Tools Required
5.2 Procedure

PV) THEORY OF OPERATION GP-502
1. THEORY OF OPERATION

Q) IMAGE POSITION ADJUSTMENT
1. UNDERSTANDING THE CHARACTER OF THE PAPER
1.1 The shrinkage of the paper
1.2 The dimensional accuracy of the paper
1.3 Precautions on supplying papers
2. BOTH SIDES ADJUSTMENT PROCEDURE
2.1 Preparation
2.1.1 Paper
2.1.2 Back Side Magnification Adjustment
2.2 Adjustment flow
2.3 Adjustment procedure
2.3.1 Installing PFU
2.3.2 Placing papers
2.3.3 Front and back position check
2.3.4 Skew adjustment of the registration unit
2.3.5 Crosswise Dir. Skew Adj
2.3.6 FD-Mag. Adjustment
2.3.7 CD-Mag. Adjustment
2.3.8 Restart Timing Adjustment
2.3.9 Centering Auto Adjustment
2.3.10 Centering Sensor Gap Adj. (front side)
2.3.11 Centering Adjustment (back side)
2.3.12 Both sides adjustment
2.4 Adjustment procedure (supplement)
2.4.1 Distortion adjustment in the main scan direction

R) COLOR ADJUSTMENT
1. COMBINATION OF EXECUTION TIMING AND ITEMS
2. QUALITY ADJUSTMENT
2.1 Select screen
2.1.1 Execution timing
2.1.2 Procedure
2.2 Gamma automatic adjustment
2.2.1 Execution timing
2.2.2 Procedure
2.3 Density balance adjustment
2.3.1 Execution timing
2.3.2 Procedure
2.4 Maximum density initial adjustment
2.4.1 Execution timing
2.4.2 Adjustment target value (reference)
2.4.3 Preparation
2.4.4 Procedure for the setup
2.4.5 Procedure for maintenance
2.4.6 Measure the density with the spectrophotometer
2.5 Maximum density auto adjustment (RU)
2.5.1 Execution timing
2.5.2 Procedure
2.6 Color Density Control Setting
2.6.1 Execution timing
2.6.2 Procedure
2.7 Color Density Control (Manual Adjustment)
2.7.1 Execution timing
2.7.2 Procedure
2.8 IC-602 Calibration
2.8.1 Execution timing
2.8.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.9 Exact Color
2.9.1 Execution timing
2.9.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.10 G7 Calibration
2.10.1 Execution timing
2.10.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)
2.11 IC-308/IC-310 Calibration
2.11.1 Execution timing
2.11.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000)
2.12 Printer Gamma Sensor Adj
2.12.1 Execution timing
2.12.2 Procedure
2.13 Printer Gamma Offset Auto
2.13.1 Execution timing
2.13.2 Procedure

S) TROUBLESHOOTING GUIDE VER.1.8 (REPORTS FROM THE MARKET)
1. IMAGE QUALITY
1.1 Spot
1.1.1 Cyclic white spot/black spot
1.1.2 White or color spots (fish eye)
1.1.3 Many white spots
1.2 FD Line/Band
1.2.1 FD line due to photoconductor drum
1.2.2 Paper edge mark on fusing belt
1.2.3 FD lines due to fusing separation claw
1.2.4 FD line due to intermediate transfer belt claw (Separation jam at intermediate transfer unit)
1.2.5 FD gloss line due to the paper feed belt
1.3 CD Line/Band
1.3.1 Line like ripple on image
1.3.2 Lighter density band (drum humidity memory)
1.3.3 Thick paper trailing edge image abnormality
1.3.4 CD line due to fusing belt
1.3.5 CD lines caused by the trailing edge
1.3.6 Lines or banding on thick paper (shock noise)
1.3.7 CD gloss line due to widthof blank space
1.4 Soilage
1.4.1 Background/Toner scattering caused by low coverage printing
1.4.2 Toner scattering inside machine/toner spilling at high coverage print
1.4.3 Background while printing high coverage
1.4.4 Intermediate transfer belt cleaning failure
1.5 Others
1.5.1 Rough image on thin coated paper
1.5.2 Poor fusing occurs at specific paper type
1.5.3 Darker image at trailing edge/lighter at leading edge
1.5.4 Uneven density at black halfton on thick paper
1.5.5 Fine line blurs at the leading edge
1.5.6 Aslant banding (density difference)
1.5.7 Wax attachment/Paper dust attachment
1.5.8 Highlight gradation changes daily
1.5.9 Color change at continuous print
1.5.10 Gloss memory
1.5.11 Image density is lighter on uncoated paper
1.5.12 Thin line is fainted
2. PAPER CONVEYANCE FAILURE
2.1 Paper conveyance
2.1.1 Paper wave/Paper curl
2.1.2 Fusing wrapping jam
2.1.3 Vertical Conveyance jam (J-1619) and corner folded (dog ear)
2.1.4 Corner folded (Dog ear) at ADU (Duplex)
2.2 Paper feed
2.2.1 Small size corner folding (dog ear)
2.2.2 Wrinckle at the trailing edge
2.2.3 Pickup jam clearance workflow
2.2.4 Skew of small size paper
2.3 Paper ejection
2.3.1 Paper stick with each other due to static electricity
3. MACHINE TROUBLES
3.1 Control
3.1.1 Long waiting time for mixed media
3.1.2 Dehumidifying indication and unable to start print
3.2 Error Code
3.2.1 C-3xxx (Fusing related error)
3.2.2 C-2235 / Density on front side lighter than back side
3.2.3 Color registration error 2 (Int. Trans. belt damage)
3.3 Others
3.3.1 Fusing belt breakage/crease

T) CONTROLLER FAQ
1. IC-308, IC-310
1.1 Specification
1.2 Features / Function
1.3 Service Support
1.4 Printing
1.5 Driver
1.6 Network
1.7 Security
1.8 Application / Utility
2. IC-602C
2.1 Controller related
2.2 Printer driver /Printing Related
2.3 Application Related

and Parts List Manual.

Konica Minolta Bizhub KonicaMinoltaBizhub PRESSC1100 PRESSC1085 BizhubPRESS