Mimaki JFX-1615 JFX-1631 Service Manual and Parts List Manual

Service Manual and Parts List Manual Mimaki JFX-1615 JFX-1631;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mimaki.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mimaki JFX-1615 JFX-1631. You can find easily everything what do you need.
To see what contain, please read table of contents:

Content for Service Manual:
1. OPERATING PRINCIPLE
1.1 Basic Operation
1.1.1 X-axis Control
1.1.2 Z-axis Control
1.1.3 Gap Detection
1.1.4 Media Jam Detection
1.1.5 Media Adsorbing Surface
1.1.6 LED Pointer
1.1.7 Hot Water System
1.1.8 Fan Actuation
1.1.9 UV Lamp Indicator
1.2 Maintenance Function
1.3 Ink System
1.3.1 Ink Passing Route
1.3.2 Air Route

2. ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Internal Connection Diagram
2.2 Operating Description
2.2.1 Print Head
2.2.2 Sensor
2.2.3 UV-LED Control
2.2.4 Keyboard Operations
2.3 Circuit Board Specifications
2.3.1 PCB Structure
2.3.2 Power Supply PCB Assy.
2.3.3 Main PCB Assy.
2.3.4 PRAM PCB (512MB) Assy.
2.3.5 Fan PCB Assy.
2.3.6 FPC Conversion Driver PCB Assy.
2.3.7 SL-Relay PCB Assy.
2.3.8 UV-LED Control PCB Assy.
2.3.9 Level Convert PCB Assy.
2.3.10 Servomotor Junction PCB Assy.
2.3.11 Station PCB Assy.
2.3.12 FPC Conversion Receiver PCB Assy.
2.3.13 Keyboard PCB Assy.
2.3.14 Slider PCB Assy.
2.3.15 Head ID PCB Assy.
2.3.16 150LPI Encoder PCB Assy.
2.3.17 Negative Pressure Sensor PCB Assy.
2.3.18 Positive Pressure Sensor PCB Assy.
2.3.19 Z-PCB Assy.
2.3.20 Encoder PCB Assy.
2.3.21 X-axis Control PCB Assy.
2.3.22 PRAM PCB (256MB) Assy.
2.3.23 Carrier IO PCB Assy.
2.3.24 Hot Water Control PCB Assy.
2.3.25 Blower Control PCB Assy.
2.3.26 USB Junction PCB Assy.
2.3.27 Cartridge PCB Assy.
2.3.28 Pump PCB Assy.
2.3.29 PWM Smoothing PCB Assy.
2.3.30 LED Control PCB Assy.
2.3.31 LED PCB Assy.
2.3.32 ID Contact PCB Assy.

3. WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of Head Unit
3.1.2 Replacement of Sub-tank Assy.
3.1.3 Replacement of Pump Head
3.1.4 Replacement of Cartridge Guide Assy.
3.1.5 Replacement of Cartridge Coupling Assy.
3.1.6 Replacement of Ink Filter
3.1.7 Replacement of UISS Solenoid Assy.
3.2 Driving Parts
3.2.1 Replacement of Wiper Unit
3.2.2 Replacement of Wiper Back/Forth Motor
3.2.3 Replacement of Wiper Up/Down Motor
3.3 Electrical Parts
3.3.1 Replacement of Main PCB
3.3.2 Replacement of Station PCB
3.3.3 Replacement of the Head ID PCB
3.3.4 Replacement of X-axis Control PCB
3.3.5 Replacement of LED Pointer
3.3.6 Replacement of Read Head
3.3.7 Replacement of Air Pump
3.3.8 Replacement of ID Contact PCB
3.4 Sensors
3.4.1 Replacement of X-origin Sensor
3.4.2 Replacement of Y-origin Sensor
3.4.3 Replacement of Z-origin Sensor
3.4.4 Replacement of Z-up Limit Sensor
3.4.5 Replacement of Z-down Limit Sensor
3.4.6 Replacement of Jam Detection Sensor
3.4.7 Replacement of Gap Sensor
3.4.8 Replacement of Wiper Back/Forth Origin Sensor
3.4.9 Replacement of Wiper Height Detection Sensor
3.4.10 Replacement of Wiper Up/Down Origin Sensor
3.4.11 Replacement of Float Sensor
3.4.12 Replacement of Fluid Level Magnetic Sensor
3.4.13 Replacement of Waste Ink Full Sensor
3.4.14 Replacement of Cartridge Presence/ Ink Near End Sensor

4. ADJUSTMENT
4.1 Operation Matrix
4.1.1 Matrix of Operations and Adjustments
4.2 Adjustment Items
4.2.1 HEAD ADJUST
4.2.2 Check with Head Back/Forth Adjustment Checking Patterns
4.2.3 PRN.adjust
4.2.4 ORIGIN ADJUST
4.2.5 ANGLE ADJUST
4.2.6 WIPING
4.2.7 HEAD WASH
4.2.8 UV LAMP
4.2.9 HEADID
4.2.10 SET QUALITY
4.2.11 SERIAL No.
4.2.12 SET TIME
4.2.13 DEFAULT SET
4.2.14 WIPE LEVEL
4.2.15 TABLE ADJUST
4.2.16 FLASHING ADJST
4.2.17 LIGHT POINTER
4.2.18 REPLACE CNT
4.2.19 THROTTLE VALVE
4.2.20 UV LEVEL
4.3 Mechanical Adjustment
4.3.1 Carriage Front/Rear Tilt Adjustment
4.3.2 Carriage Right/Left Tilt Adjustment
4.3.3 UV-LED Device Height Adjustment
4.3.4 UV-LED Device Front/Rear Tilt Adjustment
4.3.5 Jam Detection Sensor Height Adjustment
4.3.6 X-encoder Height Adjustment
4.3.7 X-deceleration Belt Tension Adjustment
4.3.8 X-driving Belt Tension Adjustment
4.3.9 Y-deceleration Belt Tension Adjustment
4.3.10 Y-driving Belt Tension Adjustment

5. TEST
5.1 Test Items
5.1.1 CHK PATTERN
5.1.2 PARAM. DRAW
5.1.3 SENSOR TEST
5.1.4 MEMORYcheck
5.1.5 KEYBOARD
5.1.6 LCD TEST
5.1.7 TEMP CHECK
5.1.8 PRESSURE CHECK
5.1.9 INK IC
5.1.10 UV LED TEST
5.1.11 AGEING
5.1.12 CHECK ENCODER
5.2 Other Test

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Cover Layout
6.2 Ink-related Parts
6.2.1 Removal of Head Unit
6.2.2 Assembling of the Head Unit
6.2.3 Sub-tank Assy.
6.2.4 Pump Head
6.2.5 Wipe Suction Pump Assy.
6.2.6 Cartridge Guide Assy.
6.2.7 Cartridge Coupling Assy.
6.2.8 Ink Filter
6.2.9 UISS Solenoid
6.3 Driving Parts
6.3.1 XL-axis Motor
6.3.2 XR-axis Motor
6.3.3 Y-axis Motor
6.3.4 Z-axis Motor
6.3.5 Wiper Unit
6.3.6 Wiper Back/Forth Motor
6.3.7 Wiper Up/Down Motor
6.3.8 Hot Water Motor
6.3.9 Pump Motor
6.3.10 Flushing Absorbing Fan
6.3.11 Cooling Fan
6.4 PCBs
6.4.1 Main PCB
6.4.2 PRAM PCB (512MB)
6.4.3 Power Supply PCB
6.4.4 Fan PCB (CB)
6.4.5 FPC Driver PCB
6.4.6 Servomotor Junction PCB
6.4.7 SL-Relay PCB
6.4.8 UV-LED Control PCB
6.4.9 Level Convert PCB
6.4.10 Station PCB
6.4.11 Fan PCB (CB)
6.4.12 FPC Conversion Receiver PCB
6.4.13 Keyboard PCB
6.4.14 Slider PCB
6.4.15 Head ID PCB
6.4.16 Z-PCB
6.4.17 Encoder PCB
6.4.18 150LPI Encoder PCB
6.4.19 Positive Pressure Sensor PCB
6.4.20 Negative Pressure Sensor PCB
6.4.21 Power Supply PCB
6.4.22 X-axis Control PCB
6.4.23 PRAM PCB (256MB)
6.4.24 Fan PCB (CB)
6.4.25 Keyboard PCB
6.4.26 Carrier IO PCB
6.4.27 Hot Water Control PCB
6.4.28 Blower Control PCB
6.4.29 FPC Conversion Driver PCB
6.4.30 FPC Conversion Receiver PCB
6.4.31 USB Junction PCB
6.4.32 Carrier IO PCB
6.4.33 Cartridge PCB
6.4.34 Pump PCB
6.4.35 FPC Conversion Receiver PCB
6.4.36 PWM Smoothing PCB
6.4.37 LED Control PCB
6.4.38 LED PCB
6.4.39 ID Contact PCB
6.4.40 Keyboard PCB
6.4.41 USB Junction PCB
6.5 Sensors
6.5.1 X-origin Sensor
6.5.2 Y-origin Sensor
6.5.3 Z-origin Sensor
6.5.4 Z-up Limit Sensor
6.5.5 Z-down Limit Sensor
6.5.6 Jam Detection Sensor
6.5.7 Gap Sensor
6.5.8 Wiper Back/Forth Origin Sensor
6.5.9 Wiper Height Detecting Sensor
6.5.10 Wiper Up/Down Origin Sensor
6.5.11 Float Sensor
6.5.12 Fluid Level Magnetic Sensor
6.5.13 Waste Ink Full Sensor
6.5.14 Cartridge Presence and Ink Near End Sensor
6.6 Other Electrical Parts
6.6.1 EMR Switch
6.6.2 UV Lamp Indicator
6.6.3 LED Pointer
6.6.4 Gap Solenoid
6.6.5 Read Head
6.6.6 Current Fuse
6.6.7 SSR
6.6.8 Thermostat
6.6.9 UV-LED Device
6.6.10 UV Power
6.6.11 SSR (Post Cure Unit)
6.6.12 Inverter (Post Cure Unit)
6.6.13 Replace Lamp (Post Cure Unit)
6.7 Air-related Parts
6.7.1 Solenoid Valve (2 Pos/8 Ports)
6.7.2 Solenoid Valve (3 Pos/2 Ports)
6.7.3 Air Pump Assy.
6.8 Greasing
6.8.1 Greasing

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.1.5 Troubles Without Messages Displayed
7.2 Detailed Methods of Coping with the Malfunctions

8. OPERATION FLOW
8.1 Basic Operation
8.1.1 Start
8.2 Print Mode
8.2.1 LOCAL/REMOTE
8.2.2 FUNCTION
8.2.3 SET UP
8.2.4 MAINTENANCE
8.3 Service Mode
8.3.1 #ADJUST
8.3.2 #TEST
8.3.3 #PARAMETER

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Content for Mimaki JFX-1615 JFX-1631 Roll unit RU-160 Parts List Manual:
0. RECOMMENDED PARTS LIST
1. Y COVER ASSY. -1/3
2. Y KEYBOARD ASSY.
3. Y FRAME ASSY. -1/2
4. Y BAR ASSY.
5. Y DRIVE ASSY.
6. Y BEAR ASSY.
7. WIPER ASSY. -1/5
8. FLUSHING RIGHT ASSY. -1/2
9. FLUSHING LEFT ASSY.
10. SLIDER / Z DRIVE ASSY. -1/3
11. UV-LED ASSY. -1/2
12. CARRIAGE ASSY. -1/7
13. HEAD ASSY.
14. UPPER ELECTRICAL BOX ASSY.
15. Y ELECTRICAL BOX RIGHT ASSY. -1/2
16. Y ELECTRICAL BOX LEFT ASSY. -1/6
17. FRAME COVER ASSY.
18. FRAME SIDE COVER ASSY. -1/3
19. FRAME ADSORPTION ASSY. -1/3
20. FRAME KEYBOARD ASSY.
21. FRAME ASSY.
22. FRAME BASE PLATE ASSY. -1/4
23. X BEAR ASSY. -1/3
24. X DRIVE BELT ASSY. -1/3
25. X DRIVE RIGHT ASSY.
26. X DRIVE LEFT ASSY.
27. AIR PUMP UNIT ASSY. -1/2
28. INK CARTRIDGE ASSY.
29. INK CARTRIDGE BKT ASSY. -1/4
30. BLOWER ASSY. -1/3
31. FRAME PCB BOX ASSY. -1/2
32. INK PUMP FILTER ASSY. -1/3
33. POWER SUPPLY BOX ASSY. -1/4
34. SE POWER SUPPLY BOX ASSY. -1/3
35. HOT WATER ASSY. -1/3
36. ROLL UNIT ASSY. -1/5 (Take-up/RU-160)
37. ROLL UNIT ASSY. -1/3 (Feeding/RU-160)
38. ROLL UNIT ASSY. (Other/RU-160)
39. Power ASSY. (Post Cure Unit)
40. Cover (Post Cure Unit)
41. Post Cure Unit (Post Cure Unit)

& Installation Guide