Mimaki JFX500-2131 Service Manual and Parts List Manual

Service Manual and Parts List Manual Mimaki JFX500-2131;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mimaki.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mimaki JFX500-2131. You can find easily everything what do you need.
To see what contain, please read table of contents:

Content for Service Manual:
1. OPERATING PRINCIPLE
1.1 Basic Operation
1.2 Maintenance Function
1.2.1 CARRIAGE OUT
1.3 Ink System
1.3.1 Pressure-Feed Ink System
1.3.2 Configuration
1.3.3 Ink System Error Monitoring
1.3.4 Supply Bottle Control and Selection
1.3.5 Bottle LED Control
1.3.6 Supply Pump Control
1.3.7 Monitoring of the Amount of Remaining Ink
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling

2. ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Connection Diagram Inside the Main Body
2.2 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 Main PCB Assy.
2.3.2 Optical Converter PCB Assy.
2.3.3 Central IO PCB Assy.
2.3.4 Pump III PCB Assy.
2.3.5 Heavy-duty / narrow, feeding / take-up IF PCB Modification Assy.
2.3.6 FPC Converter Driver PCB Assy.
2.3.7 FPC Converter Receiver PCB Assy.
2.3.8 Ink Supply PCB Assy. (External ink supply side)
2.3.9 HDC PCB Assy.
2.3.10 Ink LED Control PCB Assy.
2.3.11 Keyboard 3042 LC PCB Assy.
2.3.12 Positive Pressure Sensor PCB Assy.
2.3.13 Negative Pressure Sensor 73 PCB Assy.
2.3.14 150 LPI Encoder PCB Assy.
2.3.15 30-pin FFC Converting PCB Assy.
2.3.16 JFX Slider Relay PCB Assy.
2.3.17 UVLED Drive 32 PCB Assy.
2.3.18 LEDLCUV CURING PCB Assy.
2.3.19 KB Cable Converter PCB Assy.
2.3.20 DDRII PRAM(1G) PCB Assy.
2.3.21 Heater Relay PCB Assy.

3. WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the Sub-tank
3.1.3 Replacement of the Primary Filter
3.1.4 Replacement of the Float Switch
3.1.5 Replacement of the Supply Pump
3.1.6 Replacement of the Deaeration Module
3.1.7 Replacement of the Backflow Prevention Filter
3.1.8 Replacement of the Vacuum Filter
3.1.9 Replacement of the Wiper Unit
3.1.10 Replacement of the Wiper Assy.
3.2 Driving Parts
3.2.1 Replacement of the X-axis Motor
3.2.2 Replacement of the X-deceleration Belt
3.2.3 Replacement of the Y-axis Motor
3.2.4 Replacement of the Y-axis Motor
3.3 Electrical Parts
3.3.1 Replacement of the Main PCB Assy.
3.3.2 Replacement of the Optical Converter PCB Assy.
3.3.3 Replacement of the Central IO PCB Assy.
3.3.4 Replacement of the Pump III PCB Assy.
3.3.5 Replacement of the Heavy-duty / narrow, feeding / take-up IF PCB modification Assy.
3.3.6 Replacement of the FPC Converter Driver PCB Assy.
3.3.7 Replacement of the Ink Supply PCB Assy. (External ink supply side)
3.3.8 Replacement of the FPC Converting Receiver PCB Assy.
3.3.9 Replacement of the Ink LED Control PCB Assy.
3.3.10 Replacement of the HDC PCB Assy.
3.3.11 Replacement of the 30-pin FFC
Converting PCB Assy.

4. ADJUSTMENT ITEMS
4.1 Operation Matrix
4.1.1 Matrix of Operations and Adjustments
4.2 Adjustment Function
4.2.1 Averaging Adjustment
4.2.2 [HEAD ADJUST] LEVEL CHECK
4.2.3 [HEAD ADJUST] SLANT ADJUST
4.2.4 [HEAD ADJUST] POSITION ADJUST
4.2.5 [HEAD ADJUST] STAGGER ADJUST
4.2.6 HEAD VOLT ADJ
4.2.7 PRINT ADJUST
4.2.8 REPLACE COUNT
4.2.9 DEFAULT SET
4.2.10 TABLE ADJUST
4.2.11 CAPPING
4.2.12 ADJUST WIPER
4.2.13 FLUSHING (Deletion)
4.2.14 HEAD WASH
4.2.15 HEAD ID
4.2.16 POINTER OFFSET
4.2.17 POINTER OFFSET
4.2.18 DEALER No.
4.2.19 FEED COMP.2
4.2.20 Perpendicular Adjustment
4.2.21 RUNNING FLASH
4.2.22 LAN CONFIG
4.2.23 SET ORIGIN
4.2.24 TIME SET
4.2.25 NOZZLE RECOVERY
4.2.26 INK SET
4.2.27 SUBTANK DISCHARGE
4.2.28 SUBTANK FILLUP
4.2.29 Nozzle Selection
4.2.30 LOW SPPED SCAN
4.3 Mechanical Adjustment
4.3.1 Station Height Adjustment
4.3.2 Encoder Sensor Position Adjustment
4.3.3 Carriage Base Horizontal Inclination Adjustment
4.3.4 Carriage Vertical Inclination Adjustment
4.3.5 Carriage Left-to-right Gap Adjustment
4.3.6 X-deceleration Belt Tension Adjustment
4.3.7 Level Adjustment
4.3.8 Check and Adjustment of X-driving Belt Tension
4.3.9 Gap Adjustment of X Linear Encoder
4.3.10 Check of Jam Detection Sensor Height
4.3.11 Check of UV-LED Unit Height
4.3.12 Y-transmission Belt Tension Adjustment

5. TEST ITEMS
5.1 Test Function
5.1.1 CHECK PATTERN
5.1.2 SENSOR TEST
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD TEST
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 UV LAMP
5.1.9 INK UNIT
5.1.10 AGING
5.1.11 Y CHECK ENCODER
5.1.12 EVENT LOG
5.1.13 CHECK MESSAGE
5.1.14 TEST HRTWARE
5.1.15 ACTION TEST
5.1.16 LED
5.1.17 VOLTAGE CHECK
5.1.18 VACUUM FAN
5.1.19 X Linear Scaler Unit
5.1.20 UVLED
5.2 Other Test
5.2.1 Checking Deaeration Capability

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Covers
6.2 Ink-related Parts
6.2.1 Cleaning the Inside of Head Unit
6.2.2 Head Unit
6.2.3 Wiper Unit
6.2.4 Wiper Assy.
6.2.5 Cap Assy.
6.2.6 Waste Ink Pump (Double)
6.2.7 Supply Pump
6.2.8 Vacuum Pump
6.2.9 Air Pressure Control Section
6.2.10 Sub-tank
6.2.11 External Ink Supply Unit
6.2.12 Filter
6.2.13 Float Switch
6.2.14 ID Contact PCB CN032 Single Assy.
6.2.15 Liquid Contact Solenoid Assy.
6.2.16 Photointerrupter
6.2.17 Ink Supply PCB Assy.
6.2.18 Ink LED Control PCB Assy.
6.2.19 FPC Converting Receiver PCB
6.2.20 LED PCB Assy.
6.3 Drive System
6.3.1 X-axis Motor Assy.
6.3.2 X-deceleration Belt
6.3.3 Y-axis Motor Assy.
6.3.4 Y-Motor Brush
6.3.5 Y-Drive Belt
6.3.6 Linear Encoder Scale
6.3.7 Agitation Motor Assy.
6.4 Electrical Parts
6.4.1 Main PCB Assy.
6.5 Sensors
6.5.1 Sensors

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT

8. OPERATION FLOW
8.1 Basic Operation
8.1.1 Start
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 FUNCTION
8.2.3 SETUP
8.2.4 MAINTENANCE
8.2.5 MACHINE SETUP
8.3 Common Setting
8.3.1 INFORMATION
8.4 Service Mode
8.4.1 #ADJUST
8.4.2 #TEST

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Content for Parts List Manual:
0. Recommended parts list
1. Right Frame
2. Y-bar
3. Y-bear -1/2
4. Y-drive -1/2
5. Carriage -1/8
6. Y-slider, Z-axis
7. UV (Right) -1/4
8. UV (Left) -1/3
9. Air
10. Wiper -1/2
11. Cap Shutter
12. Capping -1/2
13. Flushing -1/3
14. Waste Ink Pump -1/2
15. Cooling Unit
16. Electrical Box -1/3
17. Table – Operation
18. Table – Cover -1/2
19. Table – Frame -1/2
20. Table – X-bear
21. Table – X-drive R -1/2
22. Table – X-drive L -1/2
23. Table – Vacuum Panel
24. Table – Vacuum Unit
25. Table – IO BOX
26. Table – Power Supply -1/2
27. UV Stir assembly to Outside Supply Unit -1/6
28. Packing -1/3
29. Block Diagram -1/2

& Installation Guide