Xerox Phaser 3600 Service Manual & Parts List

Service Manual & Parts List is the full Xerox Phaser 3600;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 3600 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. GENERAL INFORMATION
Printer Configurations
Printer Options and Supplies
Consumable and Service Part Life Expectancy
Parts of the Printer
Front View
Rear View
Control Panel
Menu Map
Error and Warning Messages
Printer Specifications
Printer Location and Clearance
Printer Physical Specifications
Functional Specifications
Electrical Specifications
Environmental Specification
Media and Tray Specifications

2. THEORY OF OPERATION
Phaser 3600 Operational Overview
Summary of the Printing Process
Print Cartridge and Print Modes
Printer Paper Path
Paper Path Components
Duplex Paper Path
Print Engine Assemblies
Image Processing Assembly and Main Board
Laser Scan Unit (LSU)
Motor Drive Assemblies
Feed Assembly Process and Components
Transfer Roller Assembly
Fuser Assembly
Duplex and Tray Assemblies
Duplex Assembly
Tray 2 and Optional Tray 3 Assemblies
Printer Controls
Paper Size Control
Automatic Paper Pick Control
Laser Scan Unit (LSU) Control
Laser Light Intensity Control
Toner Control
Fuser Temperature Control
Sensor Functions
Sensor Types
Sensors in the Paper Path
Power Supplies
High Voltage Power Supply (HVPS)
Switching Mode Power Supply (SMPS)

3. ERROR MESSAGES
Troubleshooting Overview
Using the Troubleshooting Procedures
Service Diagnostics
Service Diagnostics Menu Map
Entering Service Diagnostics
Service Diagnostic Control Panel Button Descriptions
Diagnostic Test Menu Map
Troubleshooting Error Messages
Jam At Tray [1] [2] [3] (Jam 0)
Jam At Top (Jam 1)
Jam At Exit (Jam 2)
Jam At Rear (Duplex Jam 1)
Jam At Duplex (Duplex Jam 2)
Check Cartridge, Invalid Print Cartridge, Non-Xerox Cartridge, Replace Print Cartridge
Close Fuser Door
Close Top Cover
Fuser Failure, Engine Fuser Low Heat Error, or Engine Fuser Over Heat Error
Laser Failure
Output Tray is Full

4. GENERAL TROUBLESHOOTING
Servicing Instructions
Preventive Maintenance Procedure
Recommended Tools
Control Panel Troubleshooting
No Control Panel Display after Power Is Turned ON
Control Panel LED is On, Control Panel Display Is Blank
Power Supply Troubleshooting
Taking Voltage Measurements

5. PRINT-QUALITY TROUBLESHOOTING
Print-Quality Problems Overview
Repeating Defects
Repeating Defects Measurement Table
Control Panel (Internal) Test Print
Image-Quality Troubleshooting
Blank Print (No Print)
Light or Undertone Print
Black Print
Background Contamination
Residual Image or Ghosting
Faded or Missing Image
Random Spots
Repeating Bands, Lines, Marks, or Spots
Unfused Image
Skew
Horizontal Band, Voids, or Streaks

6. CLEANING AND MAINTENANCE
Service Maintenance Procedure
Recommended Tools
General Cleaning
Cleaning the Laser Scan Unit
Cleaning the Print Cartridge
Control Panel Maintenance
Cleaning the Drum
Cleaning the Fuser

7. SERVICE PARTS DISASSEMBLY
Service Overview
General Notes on Disassembly
Preparation
Fastener Types
Notations in the Disassembly Text
Standard Orientation of the Printer
Covers and Control Panel
Right Cover (PL 1.2.3)
Left Cover (PL 1.2.2)
Rear Cover (PL 1.2.6)
Rear Cover Fan (PL1.2.6.10)
Top Cover (PL 1.2.1)
Access Door (PL 1.2.1.1)
Control Panel (PL 1.2.9)
Tray 1 (MPT) Assembly
Inner Cover (PL 1.2.5)
Tray 1 (MPT) Knock-Up Plate Only (PL 1.1.3)
Tray 1 (MPT) Pick-Up Rack (PL 1.3.2)
Retard Assembly (PL 1.3.49)
Tray 1 (MPT) Separator Pad Assembly (PL 1.3.4)
Tray 1 (MPT) Feed Sensor (PL1.3.97)
Paper Tray Empty Sensor (PL1.3.95)
Paper Tray Empty Actuator (PL1.3.58)
Sub Toner Low Sensor Board (PL1.3.47)
Pick Roller and Shaft (PL 1.3.2.5)
Tray 1 (MPT) Pick Roller Only (PL 1.3.2.4)
Tray 1 (MPT) Solenoid (PL 1.1.26)
Tray 2 Pick-Up Assembly and Rollers
Pick-Up Gear and Bearing (PL 1.1.21)
Tray 2 Feed Roller (PL1.3.59.5)
Tray 2 Pick Roller (PL1.3.59.2)
Tray 2 (PL2.1.0) and Optional Tray 3 (PL2.2.0) Replacement
Duplex Unit (PL2.3.0)
Main Drive and Registration Assemblies
Main Drive Assembly (PL 1.1.18)
Main Board (PL 1.1.19)
Main Solenoid (PL 1.1.25)
Registration Assembly (PL 1.1.12)
Transfer Roller (PL 1.1.7)
Exit Roller (PL 1.3.6)
Exit Gear (PL 1.3.9)
Outbin Full Actuator (PL 1.3.8)
Outbin Full Sensor (PL1.3.21)
Duplex Roller (PL 1.3.11)
Exit Solenoid (PL 1.1.16)
Frame Assembly
Feed Idle Unit (PL 1.3.50)
Pre-transfer Lamp (PTL) Board (PL 1.3.71)
Developer Drive Assembly (PL 1.1.17)
Joint Board (PL 1.3.61)
Paper Size Sensor (PL 1.3.14)
Fuser Assembly (1.3.80)
Fuser Interlock Switch (PL 1.3.77)
Fuser Exit Sensor (PL 1.3.76)
Fuser Thermostat (PL 1.4.3)
Fuser Thermistor (PL 1.4.40)
Heat Roller (PL 1.4.53) and Bushing (PL 1.4.44)
Dual-lamp (PL 1.4.56)
Pressure Roller (PL 1.4.66) and Bushing (PL 1.4.50)
Laser Scan Unit (PL 1.1.15)
LSU Lower Cover (PL 1.3.48)
Left Side Cooling Supply Fan and Duct (PL 1.1.31)
Cover Open Board and Sensor (PL 1.3.47)
Power Supplies
High Voltage Power Supply (HVPS) (PL 1.1.29.1)
Switched Mode Power Supply (PL 1.1.29.2)

8. PARTS LIST
Serial Number Format
Serial Number Label Location
Using the Parts List
PL 1.1 Main Assembly
PL 1.2 Cover Assembly
PL 1.3 Frame Assembly (1 of 2)
PL 1.3 Frame Assembly (2 of 2)
PL 1.4 Fuser Assembly
PL 2.1 Tray 2 Cassette
PL 2.2 Tray 3 Cassette
PL 2.3 Duplex Assembly

9. PLUG/JACK AND WIRING DIAGRAMS
Plug/Jack Diagrams and Designators
Plug/Jack and Connector Locators and Maps
Printer Plug/Jack/Connector Designators
Map 1- LSU and Fuser
Map 2- Main Board
Map 3- SMPS Board
Map 4 – HVPS Board
Wiring Diagrams
Notations Used in the Wiring Diagrams
General Wiring Diagram
HVPS/SMPS to Main Board Wiring Diagram
Sensor to Main Board Wiring Diagram
Main Drive/Joint Board and Optional Tray Wiring Diagram
LSU and Main Motor to Main Board Wiring Diagram
Controller Unit and Duplex Board to Main Board Wiring Diagram

A. REFERENCE

Number of pages: 250.