Xerox Phaser 6500 WorkCentre 6505 Service Manual & Parts List

Service Manual & Parts List Xerox Phaser 6500 WorkCentre 6505;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox.
You can print, zoom or read any diagram, picture or page from this Service Manual & Psrts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 6500 WorkCentre 6505. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. GENERAL INFORMATION
Printer Introduction and Overview
Technical Support Information
Printer Configuration
Parts of the Printer
SFP Front and Side Views
MFP Front and Side views
SFP Rear View
MFP Rear View
Internal View, SFP
Internal View, MFP
Control Panel
Printer Options
Additional Memory
Optional Feeder
Duplex Unit
Maintenance Items
Consumables
Specifications
Printing Specifications
Scanning Specifications
Copy Specifications
Fax Specifications
Memory Specifications
Electrical Specifications
Print Speed
Environmental Specifications
Operating Mode
First Print Output Time
First Copy Output Time
Physical Dimensions and Clearances
Mounting Surface Specifications
Media and Tray Specifications

2. THEORY OF OPERATION
Phaser 6500/WorkCentre 6505 Operational Overview
Print Process
Charging
Exposure
Development
Toner Dispense Path
Image Transfer
Imaging Unit
Excess Toner Collection
Fusing
Transfer Belt Cleaning
Media Path
Media Path Drive
Media Path Components
ADF Media Path
Sensors
Sensor Types
Sensors in the Media Path
Sensors in the Automatic Document Feeder
Major Assemblies and Functions
Tray
Feeder
Optional Feeder
Duplex Unit
Manual Feed & Registration
Transfer Belt and Fuser
Laser Unit
Toner Cartridge & Dispenser
Imaging Unit
Drive
Electrical
Operation Modes
Printer Control
Media Size Detection
Laser Control
Process Control
Color Registration Control
Fuser Control
Drive
Main Drive Assembly
Sub Drive Assembly
Feed Drive Assembly
Development and Toner Collection
Dispense Assembly
Duplex Unit
Optional Feeder
Scanner
CCD Image Sensor
MFP System Configuration
Scanning on Document Glass
Automatic Document Feeder
ADF Components
ADF Media Path
ADF Drive
Fax
Fax Overview
Fax Standards (ITU-T Recommendations)

3. ERROR MESSAGES AND CODES
Introduction
Accessing Error History Report
Error History Report
Servicing Instructions
Messages, Codes, and Procedures
Error Message Abbreviations
Error Message and Code Summary
Error Code Troubleshooting
IOT Option Feeder I/F Failure
MFP Pickup Jam / ADF Jam / Virtual Jam
ADF Cover Open
IOT Fuser Detached
IOT Fuser Life Over
IOT Fuser Failure
IOT Fuser Near Life
Image Processor Board Error
Server Setting Error
Ipsec Certificate Error
LDAP Address Book – Access Error
Memory Over flow
PDL Error
Download Format Error / Download Protect Error / Download ID Error / Download Range Error / Download
Check Sum Error / Download header Error
PDF password error / PDF print disabled error
Auditron – Invalid User
Auditron – Disabled Function
Auditron – Reached Limit
USB Memory Error
Job Environment Violation
USB HOST Error
Disk Full
Mail Size Error / File Size Error
Out of Memory
PWBA FAX (FAX Board) Error
PC Scan Time Out
IOT Firmware Error
MCU DownLoad Error
IOT Start Image Marking Time-out
MCU-ESS Communication Fail
Waiting for “Continue” key to be pressed after reloading paper to the SSF
IPv6 duplicate / IPv4 duplicate
SMB Logging Error
SMB Server Error/DNS Error/In SMB scan, server connection error
SMB Scan User Overlimit
SMB scan client has no access right (Win9x)
SMB Error
FTP File Appended Error
FTP File Changed Error
CODEC Error
Communication Error
Communication Job Failure
DFAX Password Error
During Call Busy Tone
DM Prevention Function Receive Refuse
Buffer Over
Buffer Job Failure
NSS/DCS Function disagreement
Communication Job Failure
Check Line Connection
FAX FWD Document Change Error
Busy Job Failure
Digital Line Detection
IOT NVRAM Error
IOT Fan Motor Failure
IOT Main Motor Failure
IOT Sub Motor Failure
IOT K Mode Solenoid Error 1/2
IOT Over Heat Stop
IOT ROS Failure
IIT Error
Scanner Error
Copy Limit
IOT Tray1 Misfeed JAM
IOT Tray2 Misfeed JAM
IOT Feeder 2 JAM
IOT Feeder Configuration Failure
Option Feeder Motor Failure
IOT Remain Option Feeder JAM
IOT SSF Insert JAM / IOT SSF Paper Pullout JAM / Waiting for reseat paper of SSF
IOT Regi On early JAM
IOT Regi OFF Jam
IOT Exit On JAM / IOT Exit On early JAM / IOT Stop Reservation JAM
IOT Exit Off JAM / IOT Exit Off early JAM
IOT Duplex Misfeed JAM / IOT Duplex JAM
IOT Duplexer Failure
IOT Cover Front Open
IOT Side Cover Open
IOT Exit JAM
IOT Remain Registration JAM
IOT Remain Duplex JAM
IOT PHD Life Pre Warning
PHD Tape Staying
IOT PHD CRUM ID Error
IOT PHD Life Over
IOT CRU Waste (YMCK) Full
IOT PHD Detached
IOT CTD (ADC) Sensor Error
CTD (ADC) Sensor Dustiness Warning / IOT CTD (ADC) Sensor Dustiness
IOT Environment Sensor Error
IOT Toner Cartridge Near Life
IOT YMCK Toner Low Density
IOT Toner (YMCK) CRUM Comm Error
IOT (YMCK) CRUM ID Error
IOT Toner Cartridge Life Over
IOT Print Cartridge Detached
IOT Belt Unit Near Life
IOT Belt Unit Life Over
ESS DIMM Slot RAM R/W Check Fail / ESS DIMM Slot RAM Error
On Board Network Fatal Error
PCI Bus# (0/1) Error Detected / PCI Bus# (0/1) Host Bridge Controller Error / PCI Error Messages received
from Bus#0-Device# (0/1)
Collate Full
Fax Card Modem Error
Custom Toner Mode

4. GENERAL TROUBLESHOOTING
Introduction
Initial Actions
Display Problems
Printing Problems
Media-Based Problems
System Startup
Power On Self Test (POST)
Service Diagnostics
Using Service Diagnostics
Entering Service Diagnostics
Exiting Service Diagnostics
Service Diagnostics Menu Maps
Printer Diagnostic Test Descriptions
Print Engine Test Procedures
Sensor Tests
Motor Tests
NVM Settings
Duplex Unit Test Procedures
Duplex Exit Motor
Duplex Clutch
Duplex Motor
Optional Feeder Test Procedures
Tray 2 No Paper Sensor
Tray 2 Paper Path Sensor
Tray 2 Feeder Motor Test
Tray 2 Feed Solenoid Test
Tray 2 Drive Clutch
Engine Test Print (SFP)
Engine Test Print (MFP)
Fax/Scanner Diagnostic Tests
Scanner I/O Diagnostic Testing Procedures
Control Panel Troubleshooting
Printer Does Not Come to a “Ready” State
Ready LED is On, Display is Blank
Control Panel has Failed
Inoperable Printer Troubleshooting
AC Power Troubleshooting
DC Power Supply Troubleshooting
+24 VDC Interlock Switch
Image Processor Board
Printer Continually Displays Warming Up
Abnormal Noises
Abnormal Noise When Power is Turned On
Abnormal Noise During Standby
Abnormal Noise During Printing
Electrical Noise
Operating System and Application Problems
Windows 2000, Windows XP, Windows Server Troubleshooting
Verify Settings
Verify Driver Installation
Macintosh Troubleshooting

5. PRINT QUALITY TROUBLESHOOTING
Print-Quality Problems Overview
Defects Associated with Specific Printer Components
Checklist Before Troubleshooting Print-Quality
Check Printer Condition
Symptom Checklist
Print-Quality Troubleshooting
Print-Quality Defect Definitions
Light or Undertone Print
Blank Print
Black Print
Vertical Blank Lines
Horizontal Band, Voids, or Streaks
Vertical Stripes
Horizontal Stripes
Partial Band
Random Spots
Repeating Bands, Lines, Marks, or Spots
Residual Image or Ghosting
Background Contamination
Skew
Damaged Media
Unfused Image
Color Registration
Wavy Lines
Incorrect Magnification
Lines or Streaks (from ADF)
Spots from ADF
Test Prints
No Image IOT Test Print
Pattern IOT Test Print
Grid 2 ESS Test Print
Cyan 20 ESS Test Print
Magenta 20 ESS Test Print
Yellow 20 ESS Test Print
Black 20 ESS Test Print
CMY 20 ESS Test Print
Gradation ESS Test Print
Toner Pallet Check Test Print
Contamination Check Test Prints
Pitch Chart Test Print
Image Specifications
Skew
Parallelism
Linearity
Perpendicularity
Magnification Error
Registration
Guaranteed Print Areas

6. ADJUSTMENTS AND CALIBRATIONS
Adjustments
Color Registration
Enabling/Disabling Automatic Color Registration
Printing the Color Registration Correction Chart
Adjusting Color Registration
Resetting the Fuser
Calibrations
Initializing Print Meter
Initializing NVM (NVRAM)
Parameter Setting
Registration Adjustment
Life Counter Values
Scanner Parameter Setting

7. CLEANING AND MAINTENANCE
Service Maintenance Procedure
Recommended Tools
Cleaning
Cleaning the Laser Lens
Maintenance
Moving the Printer

8. SERVICE PARTS DISASSEMBLY
Overview
Standard Orientation of the Printer
Preparation
Notations in the Disassembly Text
Fastener Types
Maintenance Items and Consumables
Separator Holder
Imaging Unit
Feed Roller
Fuser
Toner Cartridges
ADF Feed Roll Assembly
ADF Separator Pad
SFP Covers
SFP Top Cover
SFP Output Tray Extension
SFP Right Side Cover
SFP Left Side Cover
SFP Rear Tray Cover
SFP Rear Cover
SFP Toner Door
SFP Front Cover
SFP Right Front Holder
SFP Left Front Holder
Upper Link Pivot Shaft Kit
SFP Cassette Stopper
MFP Covers
MFP Front Cover
MFP Left Side Cover
MFP IP Board Cover
Outer Pole Cover
MFP Right Side Cover
MFP Front Door Retainer Strap Assembly
MFP Toner Door
MFP Rear Cover
Inner Pole Cover
MFP Top Cover
Lower Scanner Cover
MFP Cassette Stopper
Feeder
Drive Clutch and Regi Bearing Kit
Feed Solenoid
SFP Upper Frame Assembly
MFP Chassis
MFP Top Plate Assembly
MFP Inlet Chassis
MFP LVPS Card Cage
MFP Upper Frame Assembly
Paper Feeder
SFP Feeder Assembly
MFP Feeder Assembly
Registration Roller
Registration Input Actuator
Manual Feed No Paper Sensor
Tray 1 No Paper Sensor
Registration Sensor
Manual Feed Sensor Actuator
Tray 1 No Paper Sensor Actuator
Lower Chute Assembly
Xerographics
SFP Laser Unit
MFP Laser Unit
Right Imaging Unit Restraint Block
Left Imaging Unit Restraint Block
Erase LED Assembly
SFP Dispenser Assembly
MFP Dispenser Assembly
Toner Cartridge Holders
Transfer Belt Pivot Kit
Transfer Belt
Drive
Sub-Drive Assembly
Main Drive Assembly
Gear P2
Feed Drive Assembly
SFP Electrical
SFP Fan
SFP Image Processor Board
SFP LVPS
SFP Interlock Harness
SFP Control Panel
SFP Control Panel Harness A
SFP PHD XPRO Harness
SFP Humidity Sensor
SFP AC Power Inlet and Power Switch Harness
SFP Toner Door Switch
SFP HVPS
SFP HVPS Frame
SFP MCU Board
SFP EEPROM Board
SFP IP Board Cage
MFP Electrical
MFP Fan
MFP IP Board Shield
MFP Fax Board
MFP Image Processor Board
MFP LVPS
MFP Interlock Harness
MFP PHD XPRO Harness
MFP Toner Door Switch
MFP Control Panel
MFP Humidity Sensor
MFP HVPS
MFP AC Power Inlet and Power Switch Harness
Front USB Assembly
MFP MCU Board
MFP EEPROM Board
Duplex Unit
Duplex Harness
Duplex Board
Optional Feeder
Option Front Cover
Option Left Side Cover
Option Chute Cover
Option Rear Cover
Option Right Side Cover
Optional Feeder Board
Option Drive Clutch and Bearing
Option Feed Gear Assembly
Option Feed Solenoid Kit
Option Feed Motor Kit
Option Feed Gear Kit
Optional Feeder Harness
Option Registration Roller Bearing
Option Feed Roller
Option Registration Roller
Option Registration Input Actuator
Option No Paper Sensor
Option Paper Path Sensor
Option No Paper Sensor Actuator
Option Separator Holder
IIT Procedures
ADF Input Tray
ADF Assembly
IIT Sub-Assembly

9. PARTS LISTS
Serial Number Format
Using the Parts List
Parts Lists
SFP Parts List 1.1 Covers (1/2)
SFP Parts List 1.2 Covers (2/2)
MFP Parts List 1.1 Covers (1/2)
MFP Parts List 1.2 Covers (2/2)
Parts List 2.1 Tray 1
Parts List 3.1 Feeder (1/2)
Parts List 3.2 Feeder (2/2)
Parts List 4.1 Xerographics
Parts List 5.1 Toner Dispense
Parts List 6.1 Transfer & Fuser
Parts List 7.1 Drive
SFP Parts List 8.1 Electrical (1/2)
SFP Parts List 8.2 Electrical (2/2)
MFP Parts List 8.1 Electrical & Frame (1/4)
MFP Parts List 8.2 Electrical & Frame (2/4)
MFP PL8.3 Electrical & Frame (3/4)
MFP PL8.4 Electrical & Frame (4/4)
Parts List 9.1 Harnesses
PL10.1 Scanner Assembly
Parts List 11.1 Duplex Unit
Parts List 11.2 Duplex Unit (2/2)
Parts List 12.1 Optional Feeder (1/5)
Parts List 12.2 Optional Feeder (2/5)
Parts List 12.3 Optional Feeder (3/5)
Parts List 12.4 Optional Feeder (4/5)
Parts List 12.5 Optional Feeder (5/5)
Xerox Supplies and Accessories
Consumables and Maintenance Items
Service Kits

10. WIRING
SFP Plug/Jack Designations
SFP Print Engine Plug/Jack Designators
SFP Optional Feeder Plug/Jack Designators
SFP Plug/Jack Locator Maps
Map 1 – SFP Print Engine
Map 2 – SFP Laser Unit and Feeder
Map 3 – SFP IP Board, LVPS, and Drive
Map 4 – SFP MCU Board
Map 5 – SFP Optional Feeder
MFP Plug/Jack Designations
MFP Print Engine P/J Designators
MFP Optional Feeder Plug/Jack Designators
MFP Plug/Jack Locator Maps
Map 6 – MFP Print Engine
Map 7 – MFP Laser Unit and Feeder
Map 8 – MFP LVPS, IP Board, and Drive
Map 9 – MFP MCU Board and HVPS
Map 10 – MFP Optional Feeder
Duplex Unit Plug/Jack Designators & Locator Map
Map 11 – Duplex Unit
Wiring Diagrams
Notations Used in the Wiring Diagrams
SFP Wiring Diagrams
SFP System Connections
SFP Wiring Diagram Descriptions
SFP LVPS
SFP Media Feed
SFP Main Drive
SFP Laser Unit
SFP Xerographics
SFP HVPS
SFP Toner Dispenser
SFP Fuser
SFP System Control
SFP Option Feeder
SFP Duplex Unit
MFP Wiring Diagrams
MFP System Connections
MFP Wiring Diagram Descriptions
MFP LVPS
MFP Media Feed
MFP Main Drive
MFP Laser Unit
MFP Xerographics
MFP HVPS
MFP Toner Dispenser
MFP Fuser
MFP System Control
ADF
Scanner – IIT Sub-Assembly
MFP Option Feeder
MFP Duplex Unit
A Reference
Phaser 6500 Menu Map
WorkCentre 6505 Menu Map
Embedded Pages
Configuration
Startup
Job History Report
Error History Report
Print Volume Report
Demo Pages
Protocol Monitor
Email Address Book List
Server Address List
Media Guidelines
Paper Characteristics
Recommended Paper
Unacceptable Paper
Firmware Update
Boot Firmware Update
Main Firmware Update
Acronyms and Abbreviations

Index

Number of pages: 796.