Mimaki CJV30-60 CJV30-100 CJV30-130 CJV30-160 TPC-1000 Service Manual

Service Manual Mimaki CJV30-60 CJV30-100 CJV30-130 CJV30-160 TPC-1000;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mimaki.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mimaki CJV30-60 CJV30-100 CJV30-130 CJV30-160 TPC-1000. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. OPERATING PRINCIPLE
1.1 Basic Operation
1.1.1 Main Switch Power ON
1.1.2 Sub Switch Power ON
1.1.3 Initial Machine Operation
1.1.4 Detection of a Media Width
1.1.5 Clamp Pressure Switching
1.1.6 Operation for Connecting the Heads
1.1.7 Mark Detection
1.1.8 Main Switch Power OFF
1.2 Maintenance Function
1.2.1 CARRIAGE OUT
1.2.2 WIPER REPLACE
1.2.3 NOZZLE WASH
1.2.4 PUMP TUBE WASH
1.2.5 CR.MAINTENANCE
1.2.6 FILL UP INK
1.2.7 DISCHARGE&WASH
1.2.8 Maintenance Washing Liquid Filling and Discharge
1.2.9 Waste Ink Tank Warning
1.2.10 Aqua->Sol EXCHG.
1.3 Ink System
1.3.1 Configuration
1.3.2 Ink System Error Monitoring
1.3.3 Supply Cartridge Control and Selection
1.3.4 Cartridge LED Control
1.3.5 Supply Valve Control
1.3.6 Monitoring of the Amount of Remaining Ink
1.3.7 Use-up Cleaning
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling
1.3.10 Expiry month and extension of expiry month for ink
1.3.11 Initial Filling
1.4 Print & Cut

2. EELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Connection Diagram Inside the Main Body
2.1.2 Connection Diagram Outside the Main Body
2.2 Operating Description
2.2.1 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 Power Supply PCB Assy
2.3.2 Main PCB Assy
2.3.3 PRAM PCB Assy
2.3.4 Regenerative Resistivity PCB Assy
2.3.5 Cutter Driver PCB Assy
2.3.6 Station PCB Assy
2.3.7 X-axis Motor Relay PCB Assy
2.3.8 Ink Slider PCB Assy
2.3.9 Cutter Slider PCB Assy
2.3.10 Head Memory PCB Assy
2.3.11 LED PCB Assy
2.3.12 Keyboard PCB Assy
2.3.13 Take-up PCB Assy

3. WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the Cap Assy
3.1.3 Replacement of the Cartridge Assy
3.1.4 Replacement of the Wiper Unit
3.2 Cut Head Carriage
3.2.1 Replacement of the Pen Assy and LED Pointer
3.2.2 Replacement of the Auto Cutter Assy
3.2.3 Replacement of the Mark Assy
3.3 Driving Parts
3.3.1 Replacement of the X-axis Motor
3.3.2 Replacement of the Y-axis Motor
3.3.3 Replacement of the Y Drive Belt
3.3.4 Replacement of the Linear Encoder Scale
3.3.5 Replacement the GR Roller Assy
3.4 Electrical Parts
3.4.1 Replacement of the Main PCB Assy

4. ADJUSTMENT ITEMS
4.1 Operation Matrix
4.1.1 Matrix of Operations and Adjustments
4.2 Adjustment Function
4.2.1 [HEAD ADJUST] SLANT ADJUST
4.2.2 [HEAD ADJUST] DROP.POS ADJUST
4.2.3 EDGE ADJUST
4.2.4 MEDIA COMP.2
4.2.5 CAPPING
4.2.6 HEAD ID
4.2.7 HEAD WASH
4.2.8 500mm SQUARE
4.2.9 PEN PRESSURE
4.2.10 LANDING
4.2.11 [PHOTO SENSOR] SENSOR LV.
4.2.12 [PHOTO SENSOR] POSITION
4.2.13 GR/PR POSITION
4.2.14 MOTOR CURRENT
4.2.15 PRINT/CUT POS.
4.2.16 SERIAL No.
4.2.17 DEALER No.
4.2.18 DEFAULT SET
4.2.19 REPLACE PARTS
4.3 Mechanical Adjustment
4.3.1 Adjusting the Location of Mark Sensor
4.3.2 Adjustment of the Mounting Location for the Cutter
4.3.3 Adjustment of the Station Height
4.3.4 Adjustment of the Wiper Height
4.3.5 Positioning of the Encoder Sensor
4.3.6 Centering of the Roll Holder
4.3.7 Positioning of the Wiper Drive Link

5. TEST ITEMS
5.1 Test Function
5.1.1 [CHECK PATTERN] PATTERN
5.1.2 [CHECK PATTERN] COLOR CHART
5.1.3 [CHECK PATTERN] DROP.POS CHK
5.1.4 ALL PATTERN
5.1.5 [MOTOR TEST] X SERVO MOTOR
5.1.6 [MOTOR TEST] Y SERVO MOTOR
5.1.7 [MOTOR TEST] XY SERVO MOTOR
5.1.8 [MOTOR TEST] WIPER MOTOR
5.1.9 [MOTOR TEST] PUMP MOTOR
5.1.10 [MOTOR TEST] TAKE-UP MOTOR
5.1.11 [HEATER TEST] TEMPERATURE
5.1.12 [HEATER TEST] SSR
5.1.13 ACTION TEST
5.1.14 SENSOR TEST
5.1.15 OPTION
5.1.16 KEYBOARD LED
5.1.17 KEYBOARD TEST
5.1.18 LCD TEST
5.1.19 TIMER CHECK
5.1.20 MEMORY CHECK
5.1.21 SKEW CHECK
5.1.22 [TEMP.CHECK] HEAD TEMP.
5.1.23 [TEMP.CHECK] NOZZLE TEMP.
5.1.24 [TEMP.CHECK] HEAT SINK TEMP.
5.1.25 [TEMP.CHECK] SLIDER TEMP.
5.1.26 LINEAR ENCODER
5.1.27 [INK CARTRIDGE] PACK&END SENSOR
5.1.28 [INK CARTRIDGE] CARTRIDGE VALVE
5.1.29 [INK CARTRIDGE] INK-IC CHECK
5.1.30 [INK CARTRIDGE] CARTRIDGE LED
5.1.31 [WASH CARTRIDGE] PACK&END SENSOR
5.1.32 [WASH CARTRIDGE] CARTRIDGE VALVE
5.1.33 [WASH CARTRIDGE] IC CHECK
5.1.34 HEAD JOINT
5.1.35 PINCH ROLLER
5.1.36 [CUT PATTERN] TEST
5.1.37 [CUT PATTERN] 2m
5.1.38 [CUT PATTERN] 10m
5.1.39 [CUT PATTERN] QUALITY
5.1.40 [CUT PATTERN] SQUARE
5.2 Other Test
5.2.1 Determining COM short circuit
5.2.2 Checking Damage of the Print Heads
5.2.3 Checking Damage of the Main PCB ASSY
5.2.4 Checking Damage of the Ink Slider PCB
5.2.5 Checking Conduction of HDC FFC COM Line
5.2.6 Checking Conduction of HDC FFC Data Line

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Cover Layout
6.2 Ink-related Parts
6.2.1 Cleaning the inside of Head Unit
6.2.2 Removing of Head Unit
6.2.3 Mounting of Head Unit
6.2.4 Pump Motor
6.2.5 Pump Assy
6.2.6 Cap Assy
6.2.7 Cap Head Assy
6.2.8 Valve Assy
6.2.9 Changing Joint
6.3 Cut Head Carriage
6.3.1 Pen Assy and LED Pointer
6.3.2 Auto Cutter Assy
6.3.3 Mark Assy
6.4 Drive System
6.4.1 X-axis Motor
6.4.2 Y-axis Motor
6.4.3 Y Drive Pulley
6.4.4 Y Drive Belt
6.4.5 Linear Encoder Scale
6.4.6 Wiper Unit
6.4.7 GR Roller Assy
6.4.8 Take-up Motor
6.4.9 C Connecting Hook
6.4.10 P Head Connecting Hook
6.4.11 Clamp Assy
6.5 Electrical Parts
6.5.1 Power Supply PCB Assy
6.5.2 Main PCB Assy
6.5.3 PRAM PCB Assy
6.5.4 Head Memory PCB Assy
6.5.5 LED PCB Assy
6.5.6 Station PCB Assy
6.5.7 Paper Sensor
6.5.8 X-axis Motor Relay PCB Assy
6.5.9 Ink Slider PCB Assy
6.5.10 Cutter Slider PCB Assy
6.5.11 Keyboard PCB Assy
6.5.12 Encoder PCB Assy
6.5.13 Fan Motor
6.5.14 Take-up Motor PCB Assy
6.5.15 ID Contact PCB Assy
6.5.16 Detector Assy, I/C, Y
6.5.17 Replacement procedure for fuse of the Main PCB
6.6 Sensors
6.6.1 Sensor Layout

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 Trouble with No Messages
7.2 Detailed Methods of Coping with the Malfunctions
7.2.1 Y Drive Belt Noise
7.2.2 Media Attachment to the Platen
7.2.3 Electrical Troubleshooting
7.2.4 Y Drive Belt Damage
7.2.5 Heater temperature does not going up
7.3 Checksheet
7.3.1 PCB Damage Checksheet

8. OPERATION FLOW
8.1 Basic Operation
8.1.1 Start
8.1.2 Initial Filling
8.1.3 Media Detection
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 SETUP
8.2.3 MAINTENANCE
8.2.4 MACHINE SETUP
8.3 Cut Mode
8.3.1 LOCAL / REMOTE
8.3.2 SETUP
8.3.3 MAINTENANCE / No. COPIES
8.4 Common Setting
8.4.1 COMMON SETUP
8.5 Service Mode
8.5.1 #ADJUST
8.5.2 #TEST
8.5.3 #PARAMETER