Service Manual and Parts List Manual Mimaki JV400-130 SUV JV400-160 SUV;
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Content for Service Manual:
1.1 BASIC OPERATION
1.2 Maintenance Function
1.3 Ink System
1.3.1 Configuration
1.3.2 Ink System Error Monitoring
1.3.3 Supply Cartridge Control and Selection
1.3.4 Cartridge LED Control
1.3.5 Supply Valve Control
1.3.6 Supply Pump Control
1.3.7 Monitoring of the Amount of Remaining Ink
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling
1.3.10 Pressure-Feed Ink System
1.3.11 Ink Cartridge
2.1 Block Diagram
2.1.1 Connection Diagram
2.2 OPERATION EXPLANATION
2.3 Circuit Board Specifications
2.3.1 DC Power Supply (DC36V)
2.3.2 DC Power Supply (DC5V)
2.3.3 Main PCB Assy.
2.3.4 DDRII PRAM(1GB) PCB Assy.
2.3.5 Central IO PCB Assy.
2.3.6 Ink System PCB Assy.
2.3.7 HDC PCB Assy.
2.3.8 Heater PCB Assy.
2.3.9 INK LED PCB Assy.
2.3.10 Key Board PCB Assy.
2.3.11 Positive Pressure sensor PCB Assy.
2.3.12 Negative Pressure sensor PCB Assy.
2.3.13 Take-up PCB Assy
2.3.14 Encoder PCB Assy
3.1 INK RELATED PARTS
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the SUBTANK
3.1.3 Replacement of the Ink Supply Pump
3.1.4 Replacement of the backflow prevention filter
3.2 DRIVING PARTS
3.2.1 Replacement of the Linear Encoder Scale
3.3 ELECTRICAL PARTS
3.3.1 Replacement of the Main PCB Assy
3.3.2 Replacement of the lump power supply
3.3.3 Replacement of UV lump bulb
4.1 OPERATION MATRIX
4.2 ADJUSTMENT ITEMS
4.2.1 HEAD ADJUST
4.2.2 PRINT ADJUST
4.2.3 REPLACE COUNT
4.2.4 DEFAULT SET
4.2.5 CAPPING
4.2.6 ADJUST WIPER
4.2.7 INSIDE WASH OF HEAD UNIT
4.2.8 HEAD WASH
4.2.9 MAINT.WASH
4.2.10 HEAD ID
4.2.11 Head Temperature
4.2.12 Serial No.
4.2.13 DEALER No.
4.2.14 FEED COMP.2
4.2.15 EDGE ADJUST
4.2.16 POINTER OFFSET
4.2.17 Time Set
4.2.18 INK FILLUP
4.2.19 INK SET
4.2.20 SUBTANK DISCHARGE
4.2.21 SUBTANK FILLUP
4.2.22 Power Supply Voltage
4.2.23 Nozzle Recovery
4.2.24 *
4.2.25 LAN CONFIG
4.2.26 HEAD VOLT ADJ
4.3 MECHANICAL ADJUSTMENT
4.3.1 Carriage slant adjust
4.3.2 Adjustment of the Mounting Location for the Cutter
4.3.3 Adjustment of the Station Height
4.3.4 Adjustment of the Wiper Height
4.3.5 Positioning of the Encoder Sensor
4.3.6 Adjustment of the Jam Sensor Height
4.3.7 Centering of the Roll Holder
5.1 TEST FUNCTION
5.1.1 CHECK PATTERN
5.1.2 SENSOR TEST
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD TEST
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 CARTRIDGE VALVE
5.1.9 CARTRIDGE SENSOR
5.1.10 Maintenance Cartridge
5.1.11 AGING
5.1.12 CHECK ENCODER
5.1.13 TEST HARDWARE
5.1.14 PAPER SENSOR
5.1.15 HEATER
5.1.16 ACTION TEST
5.1.17 LED
5.1.18 SKEW CHECK
5.1.19 VOLTAGE CHECK
5.1.20 VACUUM FAN
5.1.21 EXTERNAL HEATER
5.1.22 VOLTAGE SELECTOR
5.1.23 EVENT LOG
5.1.24 CHECK MESSAGE
5.1.25 UV LUMP
5.2 OTHER TEST
6.1 COVERS
6.1.1 Cover Layout
6.2 INK-RELATED PARTS
6.2.1 Sub-tank
6.2.2 Head Unit
6.2.3 INK FILTER
6.2.4 Air Route
6.2.5 Tube Connections of Air Route
6.2.6 Cap Head Assy
6.2.7 Capping
6.2.8 Pump Assy (for Pressure-Feed)
6.2.9 Pump Assy (for Suction)
6.2.10 Valve Assy
6.3 DRIVE SYSTEM
6.3.1 X-axis Motor Assy
6.3.2 Y-axis Motor
6.3.3 Y Drive Pulley
6.3.4 Y Drive Belt
6.3.5 Linear Encoder Scale
6.3.6 Cutter Assy
6.3.7 Take-up Motor
6.4 ELECTRICAL PARTS
6.4.1 DC power supply assy (5V)
6.4.2 Main PCB Assy
6.4.3 HDC PCB Assy
6.4.4 Replacement fuse of the PCB
6.4.5 DC power supply assy (36V)
6.4.6 DDR2PRAM(1GB) Assy
6.4.7 HEATER PCB Assy
6.4.8 INK SYSTEM PCB Assy
6.4.9 Central-IO PCB Assy
6.4.10 INK LED PCB Assy
6.4.11 Negative / Positive pressure sensor PCB Assy
6.4.12 150LPI Encorder PCB Assy
6.4.13 Key Board PCB Assy
6.4.14 ID Contact PCB CN032 Assy
6.4.15 Take-up Motor PCB Assy
6.4.16 Suction FAN
6.5 SENSORS
6.5.1 Detector Assy, I/C, Y
6.5.2 Paper Sensor
7.1 DETAILS ON ERRORS AND MALFUNCTIONS
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.2 DETAILED METHODS OF COPING WITH THE MALFUNCTIONS
7.2.1 Sorting process sheet of ink supply system’s troubles
7.2.2 Cleaning of the Wiper, Cap and Media Press
7.2.3 Checking of the cap leak
7.2.4 Checking of the Ink supply
7.2.5 The air bubbles removal in the head
7.2.6 Checking root to subtank
7.2.7 Checking negative pressure abnormality
7.2.8 Maintenance check
8.1 BASIC OPERATION
8.1.1 Start Up
8.2 PRINT MODE
8.2.1 LOCAL / REMOTE
8.2.2 SETUP
8.2.3 MAINTENANCE
8.2.4 MACHINE SETUP
8.3 SERVICE MODE
8.3.1 #ADJUST
8.3.2 #TEST
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Content for Parts List Manual:
0. Recommended parts list
1. Cover, keyboard Assy. -1/3
2. PLATEN -1/2
3. Y-Bar -1/2
4. Printer Frame -1/2
5. Leg (SUV)
6. Clamp
7. Bear Assy.
8. X-Drive
9. Y-Drive
10. Carriage -1/5
11. Ink Cartridge
12. Ink Pump, Air Pump
13. Wiper
14. Station -1/2
15. Wash cartridge
16. Electrical device
17. Take-Up device assy. -1/2
18. Roll assy.
19. UV Lamp assy. -1/2
20. Packing assy. (SUV)
21. Tube layout
22. Block Diagram
& Installation Guide
Mimaki JV400-130SUV JMimaki V400-160SUV Mimaki JV400 130SUV Mimaki JV400 160SUV Mimaki JV400 130 SUV Mimaki JV400 160 SUV