Xerox Phaser 6125 Phaser 6130 Service Manual & Parts List

Service Manual & Parts List Xerox Phaser 6125 Phaser 6130;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox Phaser  copier.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all the  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 6125 Phaser 6130 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Service Terms
Symbols Marked on the Product
Power Safety Precautions
Electrostatic Discharge (ESD) Precautions
Service Safety Summary
Regulatory Specifications
Manual Organization

1. GENERAL INFORMATION
Printer Introduction and Overview
Technical Support Information
Printer Configurations
Parts of the Printer
Front and Side Views
Rear View
Control Panel
Printer Options
Additional Memory
Multi-Protocol Network Card
Maintenance Items
Consumables
Printer Specifications
Memory Specifications
Electrical Specifications
Print Speed
Environmental Specifications
Operating Mode
First Print Output Time (FPOT)
Image Specifications
Physical Dimensions and Clearances
Mounting Surface Specifications
Media and Tray Specifications
Controller Functions
Job Control
Non-Genuine Mode
Toner Remaining Amount
Maintenance Function
Diagnostics
Information Pages

2. THEORY OF OPERATION
Phaser 6125/6130 Operational Overview
Print Process Block Diagram
Printing Process
Charging
Exposure
Development
Transfer (Drum —> Paper)
Cleaning (Imaging Unit)
Excess Toner Collection
Fusing
Paper Path of the Printer
Paper Path Route
Paper Path Components
Major Assemblies and Functions
Paper Tray
Paper Feeder
Manual Feed & Registration
Transfer Unit and Fuser
Laser Unit
Toner Cartridge & Dispenser
Imaging Unit
Drive Assembly
Electrical
Printer Modes
Operational Modes
Printer Control
Paper Size Detection
Laser Unit Light Quantity Control
Process Control
Color Registration Control
Fuser Control
Drive Transmission
Main Drive
Sub Drive Assemblies

3. ERROR MESSAGES AND CODES
Introduction
Accessing Error History Report
Error History Report
Servicing Instructions
Messages, Chain Link Codes, and Procedures
Error Messages Abbreviations
Error Message and Chain Link Code Summary
Image Processor Board Errors
Flash Memory Errors
Out of Memory
PDL Error
Network/FontROM/MACaddress/RAM/Controller/NVRAM/ASIC Error
PAGEC Time Error
RAM Error
Toner Cartridge Errors
Insert Yellow/Cyan/Magenta/Black Cartridge
Non-Xerox Toner, Invalid Yellow/Magenta/Cyan/Black
Replace Yellow/Magenta/Cyan/Black
Yellow/Magenta/Cyan/Black Low
Waste Full, Yellow/Magenta/Cyan/Black Cartridge
Jam Errors
Jam at Tray
Jam at Front Cover
Jam at Manual Feed Slot
Jam at Front Cover
Jam at Exit
Jam at Registration Roll
MPC Errors
MPC Error
Transfer Unit Errors
CTD Sensor Error/CTD Sensor/Check Unit
DTB Life Over/Transfer Life
Insert Imaging Unit
Low Density Yellow/Magenta/Cyan/Black Cartridge
Paper Setting Errors
Insert Output to Tray/Manual Feed
Load Manual Feed
Load Manual Feed
Load Tray
Load Tray/Tray Empty
Fuser Errors
Insert Fuser
Replace Fuser / Fuser Life
Fuser Error
Motor Errors
Fan Motor Error
Motor Error
Sub Motor Error
Imaging Unit Errors
Replace Imaging Unit/PHD CRUM Error
Cover Open Errors
Front Cover Open
Side Door Open
MCU Errors
MCU Firmware Error
MCU NVRAM Error
Laser Unit Errors
Laser Error
System Error
MCU Communication Error
Other Errors
Invalid Job
Download Mode
K Mode Sol Error
Env Sensor Error

4. GENERAL TROUBLESHOOTING
Introduction
System Startup
Power On Self Test (POST)
Service Diagnostics
Entering Service Mode
Using Service Diagnostics
Service Mode Control Panel Button Descriptions
Service Mode Menu Map
Menu Map – Page 1
Menu Map – Page 2
Printer Components
Motors, Clutches, Solenoids, Lamps
Sensors
Service Mode Diagnostic Tests
Diagnostic Tests and Utilities
Sensor Tests
Motor Tests
Tray Feed Solenoid (Half/Init)
Control Panel Troubleshooting
Printer Does Not Come to a “Ready” State
Control Panel LED is On, Control Panel Display is Blank
Engine Test Print
Inoperable Printer Troubleshooting
Engine Power-Up Sequence
Printer Continually Displays Warming Up
AC Power Supply Troubleshooting
DC Power Supply Troubleshooting
LVPS Overcurrent Protection Circuit
LVPS Overvoltage Protection Circuit
LVPS
+24 VDC Interlock Switch
Abnormal Noise and Electrical Problems
Abnormal Noise When Power is Turned On
Abnormal Noise During Standby
Abnormal Noise During Printing
Electrical Noise
AC Supply Problems
DC Short
Operating System and Application Problems
Windows 2000, Windows XP, Windows Server Troubleshooting
Verify Settings
Verify Driver Installation
Macintosh Troubleshooting (Mac OS 10.2 and Higher)
UNIX / Linux

5. PRINT-QUALITY TROUBLESHOOTING
Print-Quality Problems Overview
Defects Associated with Specific Printer Components
Checklist Before Troubleshooting Print-Quality
Checking the Printer Condition
Checklist
Phaser 6130 Color Laser Printer Service Manual xvii
Contents
Test Prints
No Image IOT
Pattern IOT
Grid 2 ESS
Cyan 20 ESS
Magenta 20 ESS
Yellow 20 ESS
Black 20 ESS
CMY 20 ESS
Gradation ESS
Toner Pallet Check
Contamination Check
Print-Quality Specifications
Environmental Condition
Quality Paper
Paper Condition
Printer Condition
Specifications
Print-Quality Troubleshooting
Print-Quality Defect Definitions
Repeating Defect Measurement
Light or Undertone Print
Blank Print (No Print)
Black Print
Vertical Blank Lines
Horizontal Band, Voids, or Streaks
Vertical Stripes
Horizontal Stripes
Partial Band
Random Spots
Repeating Bands, Lines, Marks, or Spots
Residual Image or Ghosting
Background Contamination
Skew
Damaged Paper
Unfused Image
Color Registration

6. ADJUSTMENTS AND CALIBRATIONS
Adjustments
Color Registration
Printing the Color Registration Correction Chart
Enabling/Disabling Automatic Color Registration
Adjusting Color Registration
Resetting the Fuser
Calibrations
Initializing Print Meter
Initializing NVM (NVRAM)
Parameter Setting

7. CLEANING AND MAINTENANCE
Service Maintenance Procedure
Recommended Tools
Cleaning
Maintenance
RIP (Repair, Inspect, and Prevent) Procedure
8 Service Parts Disassembly
Overview
Standard Orientation of the Printer
Preparation
Notations in the Disassembly Text
Fastener Types
Maintenance Items and Consumables
Separator Roller
Imaging Unit
Fuser
Toner Cartridges (C, M, Y, K)
Covers
Toner Access Door
Rear Tray Cover
Cassette Stopper
Control Panel
Top Cover
Output Tray Extension
Right Side Cover
Left Side Cover
Rear Cover
Front Cover
Paper Feeder
Drive Clutch Kit
Feed Drive Assembly
Feed Solenoid
Feeder Assembly
Left Harness Assembly
Manual Feed No Paper Sensor
Feed Roller
Xerographics
Laser Unit
Dispenser Assembly
Erase LED Assembly
Right Imaging Unit Restraint Block
Left Imaging Unit Restraint Block
Toner Cartridge Holder (K), (C), (M), (Y)
Transfer Unit
HVPS Board
Frame
I/P Board Cage
Transfer Unit Pivot Kit
Separate Upper and Lower Assemblies
Drive
Main Drive Assembly
Sub-Drive
Electrical
Control Panel Harness
Interlock Harness
LVPS
Fan
GFI Breaker
Humidity Sensor
MCU Board
Image Processor Board
Toner Access Door Switch

9. PARTS LIST
Serial Number Format
Using the Parts List
Print Engine Parts
Parts List 1.1 Covers
Parts List 2.1 Paper Tray
Parts List 3.1 Paper Feeder (1 of 2)
Parts List 3.2 Paper Feeder (2 of 2)
Parts List 4.1 Xerographics
Parts List 5.1 Dispenser
Parts List 6.1 Transfer & Fuser
Parts List 7.1 Drive
Parts List 8.1 Electrical (1/2)
Parts List 8.2 Electrical (2/2)
Parts List 9.1 Wiring Harness
Xerox Supplies and Accessories
Service Kits

10. PLUG/JACK AND WIRING DIAGRAMS
Plug/Jack Diagrams and Designators
Print Engine Plug/Jack Designators
Plug/Jack Locators
General Diagram – Plug/Jack Locations
Map 1 – Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser
Map 2 – Laser Unit, Feeder Assembly
Map 3 – LVPS, Drive Motors, I/P Board, AC Power
Map 4 – Toner Dispenser Motors, HVPS, MCU
Notations Used in the Wiring Diagrams
Print Engine Wiring Diagrams
Wiring Diagrams Configurations
DC Power Supply
Feeder, Manual Feed, & Registration
Drive
Laser Unit
Xerographic
High Voltage Power Supply
Developer
Fuser
Controller

Number of pages: 433.